Instruction/ maintenance manual of the product 5040 Coleman
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Repair and Replacement P rocedures Model 5 0 4 0 A Series Consumer Replacement Items ®.
2 4 5 12 6 1 11 14 16 15 7 2 10 9 3 8 17 20 18 21 13 19 No. Part No. Description 1 5040-1561 Reflector 2 5040A5441 Pilot Assembly (Including tip switch) 3 5040-121 1 Glass Frame 4 5040-1491 Heater Knob 5 5040-1501 Lantern Knob 6 5040-1471 E.
© 2003 The Coleman Company , Inc. 3600 North Hydraulic, Wichita, KS 67219 U.S.A. 1-800-835-3278 or TDD 316-832-8707 Coleman ® and are registered trademarks of The Coleman Company , Inc.
4 To repair or replace reflector , refer to Figure 1. Remove four hex-head screws holding reflector to burner head using a 1 1/32" wrench (Figure 1). Also see Note #1. To repair or replace burner screen, refer to Figures 1-5. T o avoid cuts, do not run fingers or hands along edges of thin sheet-metal parts.
5 To repair or replace the burner , refer to Figures 1-3, and Figures 6-7. Remove reflector (Figure 1). Remove burner screen assembly top as a unit by removing only the 4 lower hex-head screws holding the burner screen assembly top to its bottom using a 7/16" wrench (Figures 2 and 3).
6 To replace knob(s), refer to Figure 12. Note: Knobs are a friction fit. T o remove pull straight out on knob (Figure 12). When replacing knob, flat side of knob hole must match flat on shaft that extends from the control console. To replace igniter , refer to Figures 9 and 13-14 .
7 To replace burner caps, refer to Figure 15. Using a pair of pliers unscrew each burner cap as shown (Figure 15). When reinstalling burner caps apply antiseize compound to the threads to make future removal easier . To repair or replace pilot/burner electrode assembly (including thermocouple), return heater head to Service Center .
8 1. My heater is “wobbly” 2. During assembly some holes do not completely line up. 3. The three small holes, spaced at 120 degrees each, at the end of the post do not match up with the holes in the post mount. 4. Cannot remove the screws that hold the reflector to the heater head.
9 1. Rotary igniter is loose. Battery-operated igniter is loose. 2. No spark is visible at elec- trodes when rotary igniter is rotated (or when battery-operat- ed igniter is actuated – 5040A models only) No “zap-zap-zap” is heard when button on battery-operated ignit- er is pressed.
10 1. New mantles will not light using the igniter . Mantles will not light using a match. 2. New mantles are dim after being lighted. 3. New mantles are dim after being lighted or go out or become dim when lighting of the burner section is attempted.
11 1. Pilot will not light using the igniter (or with a long match – “A” models only). 2. Pilot flame is long and yellow (and main burner is not yet on). 3. Burner lights, but flame is irregular and seems to burn around only part of the burner ’s periphery .
An important point after buying a device Coleman 5040 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Coleman 5040 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Coleman 5040 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Coleman 5040 you will learn all the available features of the product, as well as information on its operation. The information that you get Coleman 5040 will certainly help you make a decision on the purchase.
If you already are a holder of Coleman 5040, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Coleman 5040.
However, one of the most important roles played by the user manual is to help in solving problems with Coleman 5040. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Coleman 5040 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center