Instruction/ maintenance manual of the product SD-1600-K2020 Cleveland Range
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SE95008 Rev . 6 Operators Manual Installation, Operation & Service Direct Steam T able T op Kettles T able-T op Direct Steam Kettles MODELS: KDT- 1 - T KDT- 3 - T KDT- 6 - T KDT-12 - T KDT-20 - T .
Shut off pow er at main fuse disconnect prior to ser vicing. Ensure kettle is at room temperature and pressure gauge is showing z ero or less prior to removing any fittings . Inspect unit daily f or proper operation. 0 Do not fill kettle abo ve recommended le vel marked on outside of k ettle.
GENERAL Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage. This unit is built to comply with applicable standards for manufactur ers.
STEAM All steam plumbing to and from the kettle and steam boiler should be thoroughly cleaned and inspected for dirt and debris before final connection to the kettle are made. Generally , kettles requir e 1/2" i.p.s. pipe, 10-45 psi steam pressur e.
OPERA TION 1. Ensure that ther e is an adequate steam supply to the kettle. 2. T urn the steam control valve to the open position by turning the knob counter -clockwise, then allow the kettle to preheat. NOTE: When cooking egg and milk products, the kettle should NOT be preheated, as pr oducts of this nature adher e to hot cooking sur faces.
CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, r eliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature).
ST AINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www .nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. Corrosion on metals is everywhere. It is r ecognized quickly on iron and steel as unsightly yellow/orange rust.
STEAM CONTROL ASSEMBL Y SER VICE P AR TS 1 15 16 2 3 4 5 5 22 6 7 8 9 10 1 13 14 21 20 19 18 17 25 4 23 24 12 4 5 3 21 20 19 18 17 5 6 7 8 9 4 23 7 8 9 23 6 7 8 9 4 23 13 12 5 26 28 27 29 11.
STEAM CONTROL ASSEMBL Y ITEM NO. P ART NO. DESCRIPTION QTY . 1. F A11056 Binding Head Screw , 6-32 x 1/2" lg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 2. KE50458 End Cap, condensate return . . . . . . . . . . . . . . .
3 4 7 6 5 11 10 9 8 16 12 13 15 14 22 21 19 18 20 See Steam Control Drawing 2 1 1 1 24 28 1 25 26 27 30 See Steam Control Drawing 23 17 Steam In Configuration for SD Stand with Two Kettles 2 2 CONDENS.
PLUMBING ASSEMBL Y (for SD Stands) ITEM NO. P ART NO. DESCRIPTION QTY . 1. FI00169 T ee, 1/2" NPT . (single kettle units) . . . . . . . . . . . . .1 (twin kettle units) . . . . . . . . . . . . . . .3 2. KE54941-5 Safety V alve, 50 PSI, 1/2" (North America) (single kettle units) .
6 7 8 4 5 1 4 2 3 1 2 3 11 12 9 11 12 10 F AUCET ASSEMBLIES.
F AUCET ASSEMBLIES ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE50825-8 6 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50825-1 12 gallon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEAM CONTROL ASSEMBL Y - FOR KETTLES WITH GEARBO X See Tilting Gearbox Assembly 1 2 3 4 5 6 5 6 7 8 9 10 11 11 12 14 15 16 17 19 18 20 21 22 10 13.
STEAM CONTROL ASSEMBL Y - FOR KETTLES WITH GEARBO X ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE52697 Lock Nut, 1/2" NPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2. F A32500 Lockwasher . . . . .
3 3 5 6 4 7 8 7 9 12 13 12 2 11 14 16 15 10 1 14 1 NOTE: Item # 14 to be tack welded flush outside in the gearbox housing (item #1 ). Do not damage the outside edges of the gearbox housing when tack welding.
TIL TING GEARBOX ASSEMBL Y - FOR KETTLES WITH GEARBO X ITEM NO. P ART NO. DESCRIPTION QTY . 1.-16. KE02062-1 Tilting Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1. KE02060 Gearbox Housing . . .
PRESSURE RELIEF V AL VE TESTING PROCEDURE The pressur e relief valve (optional on kettles) must be checked at least twice a year as part of the normal maintenance per for med. 1. Open steam valve and preheat kettle. 2. Stand to the side of the pressur e relief valve discharge tube and pull ring three or four times to insure fr ee movement.
TROUBLESHOOTING GUIDE This section contains information intended for use by Authorized Service Personnel only . PROBLEM A / Kettle heats too slowly or does not come to a boil. Probable Cause Remedy 1. Inadequate steam flow . Check for correct steam using chart below .
9.88" 251mm 1/2" NPT STEAM INLET 1/2" NPT CONDENSATE RETURN 8.00" 203mm 9.38" 238mm 12.25" 311mm 12.50" 318mm 8.13" 207mm 9.
F G NOTE: INLET AND RETURN NOT INTERCHANGABLE C A B WALL E D H 1/2" NPT STEAM INLET 1/2" NPT CONDENSATE RETURN STEAM CONTROL VALVE K M L N J 1.00" 25mm 1.25"/32mm WALL 2.25" 57mm GAL. LITRE A B C D E F G H J K L M N 31 1 IN 14.
F G NOTE: INLET AND RETURN NOT INTERCHANGABLE C A B WALL E D 1/2" NPT STEAM INLET 1/2" NPT CONDENSATE RETURN K M J 1.75" 45mm WALL H STEAM CONTROL VALVE 1.25" 32mm 2.25" 57mm L MARINE LOCK GAL. LITRE A B C D E F G H J K L M 31 1 IN 20.
SD ST ANDS WITH KETTLES CLEARANCE REQUIREMENTS TO COMBUSTIBLE AND NONCOMBUSTIBLE SURF ACES: Right - 0 Left - 0 Back - 0 MARINE LOCK SLIDING DRAIN PAN 18.00" 457mm 6.00" 152mm A 27.75" 706mm 22.00" 610mm 1.47" 37mm 1.47" 37mm H C 16.
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If you have not bought Cleveland Range SD-1600-K2020 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cleveland Range SD-1600-K2020 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cleveland Range SD-1600-K2020 you will learn all the available features of the product, as well as information on its operation. The information that you get Cleveland Range SD-1600-K2020 will certainly help you make a decision on the purchase.
If you already are a holder of Cleveland Range SD-1600-K2020, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cleveland Range SD-1600-K2020.
However, one of the most important roles played by the user manual is to help in solving problems with Cleveland Range SD-1600-K2020. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cleveland Range SD-1600-K2020 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
