Instruction/ maintenance manual of the product KET-3-T Cleveland Range
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SE95004 Rev . 4 Operators Manual Installation, Operation & Service Electric T able T op Kettles For units built after August 1999 MODELS: Single Kettles KET -3-T KET -6-T KET -12-T KET -20-T* T win Kettles TKET -3-T TKET -6-T TKET -12-T * Floor T ype Leg Mount 1333 East 179th S t.
T ABLE OF CONTENTS Installation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shipping Damage Instructions .
1 GENERAL Installation of the kettle must be accomplished by qualified electrical installation personnel working to all applicable local and national codes. Improper installation of pr oduct could cause injur y or damage. This equipment is built to comply with applicable standards for manufactur ers.
2 ASSEMBL Y T able-T op Models (3, 6 & 12 gallon) Base Mounting Diagram T able-top models (3, 6 & 12 gallon - single and twin) must be positioned on a firm, level stand, or existing counter top, and bolted in place. These models are supplied with four threaded mounting bushings welded to the underside of the base.
3 W A TER The sealed jacket of the electric kettle is precharged with the corr ect amount of a water based formula, and therefore, no water connection is requir ed to the kettle jacket. The kettle can be equipped with optional hot and/or cold water faucet, requiring 1/2" copper tubing as supply lines.
4 6 5 4 3 2 1 7 OPERA TING INSTRUCTIONS General Parts Drawing ITEM # DESCRIPTION FUNCTION 1. Tilting Handle Used for tilting the kettle. 2. V acuum/Pressur e Gauge Indicate steam pressur e in PSI inside steam jacket as well as vacuum in inches of mercury .
5 OPERA TING THE KETTLE DO NO T LEAN ON OR PLA CE OBJECTS ON KETTLE LIP . SERIOUS INJUR Y COULD RESUL T IF KETTLE TIPPED O VER, SPILLING HO T CONTENTS. 1. Before turning kettle on, read the V acuum/Pressur e Gauge ( 2 ). The gauges needle should be in the green zone.
6 MARINE LOCK Y our unit is equipped with a marine lock to prevent accidental tilting. The following procedur e should be used to tilt the kettle. 1. Grasp the tilt handle. 2. Hold the latch down to unlock tilting mechanism. 3. Pull the handle to tilt kettle.
7 MARINE LOCK Use a small nylon bristle brush to remove food and debris from pivot point. If lock is still sticking have maintenance disassemble and clean pieces individually and reassemble. Disassembly 1. Disconnect power from kettle. 2. Remove console cover from top of kettle's console.
8 F AUCET ASSEMBL Y ITEM P ART DESCRIPTION QTY . NO . NO . 1. KE50825-2 3/4" Spout (KET -3/6/12/20-T) . . . . . . .1 KE50825-9 3/4" Spout (TKET -3/6/12-T) . . . . . . . . .1 2. F A95022 Retaining Ring . . . . . . . . . . . . . . . . . .1 3. F A05002-19 "O" Ring .
9 KETTLE BOTTOM & SIDE ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE50556-1 Probe, Low W ater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE51723 Safety V alve, 50 PSI, 1/2" . . . . . . . . . . . . . . .
10 2 3 4 5 1 CORD & PLUG OPTION ITEM NO . P ART NO . DESCRIPTION QTY . FOR KET -6-T (SW) (200-240V AC, 3PH, 50/60Hz 1. KE02113-1 Cord Plug Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE54819-1 Plug (30A) .
11 CONSOLE COMPONENTS & MARINE LOCK 5 4 6 7 10 9 8 11 12 13 26 23 5 2 3 1 14 15 25 16 18 19 20 21 17 24 22.
12 CONSOLE COMPONENTS & MARINE LOCK ITEM NO . P ART NO . DESCRIPTION QTY . Single / T win 1. SE00114 Potentiometer with ON/OFF Switch, c/w Item #2 . . . . . . . . . . . . . . . . . . . . . . 1 / 2 2. KE51005 Rubber Boot . . . . . . . . . . . . . .
13 NOTE: Item # 14 to be tack welded flush outside in the gearbox housing (item #1 ). Do not damage the outside edges of the gearbox housing when tack welding. 1 14 2 2 3 7 8 7 9 3 5 6 20 19 22 23 21 25 10 11 4 12 13 16 15 12 24 18 17 TIL TING GEARBOX ASSEMBL Y (12 gallon kettle only) ITEM NO .
14 ELECTRICAL P ANEL ITEM NO . P ART NO . DESCRIPTION QTY . Single / T win 1. KE54761 T er minal Block Mounting Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 / 2 2. SK50055-1 T er minal Block . . . . . . . . . . . . . . . . . . . .
15 Cleveland Range equipment requir es little preventative maintenance. We do however pr ovide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%.
16 BEARING LUBRICA TING PROCEDURE 1. Remove console cover . 2. Loosen two Allen screws on locking ring. 3. Pull locking ring to center of trunnion. 5. Clean newly exposed sections of trunnion. 6. Grease trunnion between kettle and console. 7. Repack outer needle bearing.
17 CALIBRA TING PROCEDURE 1. Insure the unit has a vacuum befor e you begin calibrating procedur es. If unit requires venting r efer to Kettle V enting Instructions on page 18 of this manual. 2. T ur n kettle ON and set temperatur e dial to 10 ( Max.).
3. Remove Guard Bracket (A). 4. Pull Pressur e Relief V alve (B) open to insure vessel is not pressurized. 5. Remove Pressur e Relief V alve (B). 6. Replace Pressur e Relief V alve (B) with Street Elbow (C). 7. Add distilled water (D) through the Str eet Elbow (C), using a funnel if necessary .
MARINE LOCK TESTING PROCEDURE 1. Check that lock clears stop pin on side box without rubbing when kettle is tilted (Figure A ). 2. Check side to side play . Lock should remain fully over stop pin when pushed to it's maximum side to side play (Figure B ).
20 Fault Isolation Pr ocedur e Step T est 1. Is there pr oper incoming voltage at terminal block? 2. Is the red LED illuminated? 3. Is the green LED illuminated? 4. Do both contactors energize? 5. Measure continuity acr oss safety thermostat. Is it an open circuit? 6.
21 Fault Isolation Pr ocedur e Step T est 1. In a cold state, does the pressur e gauge read in the gr een zone? 2. Do the contactors shut off too early? (before r eaching nor mal maximum operating pressur e.) 3. Does the green LED r emain illuminated after the contactors shut off? 4.
22 5. Remove kettle thermistor and allow to cool. Remove edge connector from control box. T est resistance acr oss edge connector's pins #2 and #7. Is it approximately 100,000 ohms? 6. T urn the potentiometer on the control box clockwise to increase the maximum operating temperature.
23 WIRING DIAGRAM 3 Gallon Kettles 200-240v Single Phase Only 380-480v Single Phase Only.
24 WIRING DIAGRAM 6-20 Gallon 200-240v 380-600v.
25 25 ON MARCHE ENCENDIDO ACCESO AN P AUSE, INTERRUPTION P AUSE, INTERRUPTION P AUSA, INTERRUPCION P AUSA, INTERRUZIONE P AUSE, UNTERBRECHUNG RESET R É ENCLENCHER RECONECT AR RESET NULLSTELLEN STOP O.
26 26 LOW W A TER NIVEAU BAS DE L'EAU NIVEL DE AGUA BAJO LIVELLO BASSO W ASSERST AND NIEDRIG IGNITION F AILURE P ANNE D'ALLUMAGE F ALLO DE ENCENDIDO MANCA T A ACCENSIONE Z Ü NDUNGSFEHLER CO.
An important point after buying a device Cleveland Range KET-3-T (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cleveland Range KET-3-T yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cleveland Range KET-3-T - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cleveland Range KET-3-T you will learn all the available features of the product, as well as information on its operation. The information that you get Cleveland Range KET-3-T will certainly help you make a decision on the purchase.
If you already are a holder of Cleveland Range KET-3-T, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cleveland Range KET-3-T.
However, one of the most important roles played by the user manual is to help in solving problems with Cleveland Range KET-3-T. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cleveland Range KET-3-T along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
