Instruction/ maintenance manual of the product KEL-40 Cleveland Range
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1333 East 179th S t., Cleveland, Ohio, U.S.A. 441 10 Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www .clevelandrange.com SE95036 Rev .
Shut off pow er at main fuse disconnect prior to ser vicing. Ensure kettle is at room temperature and pressure gauge is showing z ero or less prior to removing any fittings . Inspect unit daily f or proper operation. 0 Do not fill kettle abo v e recommended le v el marked on outside of k ettle.
GENERAL Installation of the kettle must be accomplished by qualified electrical installation personnel working to all applicable local and national codes. Improper installation of pr oduct could cause injury or damage. This equipment is built to comply with applicable standards for manufactur ers.
RECOMMENDED FLOOR DRAIN DET AIL ASSEMBL Y Position the kettle in it's permanent location, and level the kettle by turning the adjustable flanged feet. Once positioned and leveled, permanently secure the kettle's flanged feet to the floor using 5/16" lag bolts and floor anchors (supplied by the installer).
INST ALLA TION CHECKS Although the kettle has been thoroughly tested before leaving the factory , the installer is responsible for ensuring the pr oper operation of kettle once installed. Visual Checks 1. Check Tilting (tilting kettles): A / Gearbox tilts kettle smoothly and freely .
OPERA TING INSTRUCTIONS General Parts Drawing ITEM # DESCRIPTION FUNCTION 1. On-Off Switch/Solid State T urns kettle ON/OFF and allows the operator to adjust the kettle T emperature Control temperature in incr ements from 1 (Min.) to 10 (Max.). (see T emperature Range Chart in the Operating Instructions section).
OPERA TING THE KETTLE DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE LIP . SERIOUS INJUR Y COULD RESUL T IF KETTLE TIPPED OVER, SPILLING HOT CONTENTS. 1. Before turning kettle on, read the V acuum/Pressure Gauge ( 4 ). The gauges needle should be in the green zone.
CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, r eliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature).
ST AINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www .nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. Corrosion on metals is everywhere. It is r ecognized quickly on iron and steel as unsightly yellow/orange rust.
F AUCET ASSEMBL Y ITEM P ART DESCRIPTION QTY . NO. NO. 1. KE50825-5 3/4" Spout . . . . . . . . . . . . . . . . . . . . . .1 (KEL-25/30/40/60/80/100 & 40-SH) KE50825-3 3/4" Spout (KEL-25-T) . . . . . . . . . . . . .1 KE50825-2 3/4" Spout (KEL-40/60/80/100-T) .
HINGE ASSEMBL Y 1 5 3 2 13 12 6 4 7 11 8 10 9 9 ITEM NO . P AR T NO . DESCRIPTION QTY . Hinge Assembly 1. - 11 KE50597-1 25 - 40 Gallon, 20 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50597-2 60 - 80 Gallon, 30 - 40 Gallon Full Jacketed .
ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE50556-1 Probe, Water Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE54941-5 Safety V alve, 50 PSI, 1/2" (Nor th America) . . . . . . . . . . . . .
11. KE000714-4 Pr essure Gauge, for units built prior to Februar y 2005 . . . . . . . . . . . . . . . . . . .1 KE50429-5 Pressure Gauge, for units built after January 2005 . . . . . . . . . . . . . . . . . . . . . .1 12. SE003013-1 L.E.D., Red, Replacement Kit.
CONTROL CONSOLE COMPONENTS - HAND TIL T 44 45 4 3.
CONTROL CONSOLE COMPONENTS - HAND TIL T ITEM NO. P ART NO. DESCRIPTION QTY . 1. F A11134 Screw , 10-24 x 3/8" SS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2. KE50325 Gear Box Lid . . . . . . . . . . .
CONTROL CONSOLE COMPONENTS - POWER TIL T 41 42 40 44 45 4 3.
CONTROL CONSOLE COMPONENTS - POWER TIL T ITEM NO. P ART NO. DESCRIPTION QTY . 1. KE503252 Gear Box Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. F A11134 Scr ew , 10-24 x 3/8" S.S.
TRUNNION ASSEMBL Y ITEM P ART DESCRIPTION QTY . NO. NO. 1. KE00354 TRUNNION BEARING ASSEMBL Y . . . . . .1 (INCLUDES P ART # 3 & 6) 2. KE00351 TRUNNION BEARING ASSEMBL Y . . . . . .1 (INCLUDES P ART # 3 & 6) 3. KE51711 ROLLER BEARING . . . . .
SP ARE P AR TS LIST ITEM ON. DESCRIPTION QTY . QTY . DOMESTIC OVERSEAS Refer to Kettle Bottom & Side for p art s drawing KE00458 Solid State Control Box 1 1 KE50753-7 Relay , 12 VDC 1 KE50750-5 Contactor , 208/240V , 60 Amp.
Cleveland Range equipment requir es little preventative maintenance. W e do however provide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%. INSPECTION AND MAINTENANCE CHECK LIST The following check should be completed every six months or more frequently if unit is in a high volume facility .
CALIBRA TING PROCEDURE 1. Insure the unit has a vacuum befor e you begin calibrating procedur es. If unit requir es venting refer to Kettle V enting Instructions. 2. Set On-Off Switch/T emperature Contr ol to " 10 " ( Max.). 3. Allow the unit to cycle twice.
3. Pull Pressur e Relief V alve (A) open to insur e vessel is not pressurized. 4. Remove Pressur e Relief V alve (A). 5. Replace Pressur e Relief V alve (A) with Str eet Elbow (B). 6. Add distilled water (C) through the Str eet Elbow (B), using a funnel if necessary .
LUBRICA TION PROCEDURE Lubricate the following parts ever y three months to insure smooth operation and r educe wear . TRUNNION HOUSING , WORM SCREW AND TIL T GEAR These parts are accessed through the top cover of the console. Apply grease to gear teeth.
KETTLE JACKET CLEANOUT AND P ASSIV A TION PROCEDURES The following procedur e should be preformed at least once every three years to prevent possible corr osion and ensure the optimum life of the kettle. DESCRIPTION - Molyfilm 315 inhibits corrosion in stainless steel and copper .
Fault Isolation Pr ocedur e Step T est 1. Is there pr oper incoming voltage at terminal block? 2. Is the red LED illuminated? 3. Is the green LED illuminated? 4. Do both contactors energize? 5. Measure continuity acr oss safety thermostat. Is it an open circuit? 6.
Fault Isolation Pr ocedur e Step T est 1. In a cold state, does the pressur e gauge read in the gr een zone? 2. Do the contactors shut off too early? (before r eaching normal maximum operating pressur e.) 3. Does the green LED r emain illuminated after the contactors shut off? 4.
5. Remove kettle thermistor and allow to cool. Remove edge connector from control box. T est r esistance across edge connector's pins #2 and #7. Is it approximately 100,000 ohms? 6. T ur n the potentiometer on the control box clockwise to increase the maximum operating temperature.
WIRING DIAGRAM 200-240v OUTSIDE OF NORTH AMERICA LIMIT.
WIRING DIAGRAM 380-600v OUTSIDE OF NORTH AMERICA LIMIT.
An important point after buying a device Cleveland Range KEL-40 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cleveland Range KEL-40 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cleveland Range KEL-40 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cleveland Range KEL-40 you will learn all the available features of the product, as well as information on its operation. The information that you get Cleveland Range KEL-40 will certainly help you make a decision on the purchase.
If you already are a holder of Cleveland Range KEL-40, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cleveland Range KEL-40.
However, one of the most important roles played by the user manual is to help in solving problems with Cleveland Range KEL-40. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cleveland Range KEL-40 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
