Instruction/ maintenance manual of the product MKDL-125-CC Cleveland
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1333 East 179th S t., Cleveland, Ohio, U.S.A. 441 10 Phone: (216) 481-4900 Fax: (216) 481-3782 Visit our web site at www .clevelandrange.com Operators Manual Installation, Operation & Service Cook/Chill Direct Steam Mixer Kettles Enodis MODELS : MKDL-40-CC MKDL-60-CC MKDL-80-CC MKDL-100-CC MKDL-125-CC MKDL-150-CC SE95012 Rev .
T ABLE OF CONTENTS Installation General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shipping Damage Instructions .
Service Parts W arranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Filter . . . . . . . . . . . . . . . . . .
1 GENERAL Installation of the kettle must be accomplished by qualified installation personnel working to all applicable local and national codes. Impr oper installation of pr oduct could cause injury or damage. This unit is built to comply with applicable standar ds for manufacturers.
2 MOVING UNIT 1. While still on skid, move unit as close to final installation position as possible. 2. Prepar e unit for lifting as shown in diagram. 3. Lift gently with a forklift or jacks and r emove skid. 4. Lower gently to ground and r emove forklift and blocking.
3 ⇒ D/ Lower bridge. ⇒ E/ Bridge pins should enter pin hole on kettle perfectly , If not return to step 1 and repeat leveling steps. ⇒ F/ Raise bridge and swing to far right (for twin mixers only). ⇒ G/ Repeat steps D and E (for twin mixers only).
4 STEAM REQUIREMENTS FOR KETTLES K ettle Cap. Kettle 25 psi Steam 265°F 40 psi Steam 287°F 80 psi Steam 302°F U .S. Gal. Dia. Lbs./Hr . Hp./Hr . Lbs./Hr . Hp./Hr . Lbs./Hr . Hp./Hr . 40 26" 100 3 120 4 150 4.5 60 29.5" 150 4.5 190 5.5 230 7.
5 The following will be perfor med befor e the unit is connected to utilities: 1. Visual Examine unit for scratches, dents, or other defects. 2. Visual Check flanged feet all have bolts holding them. 3. General Check all accessible wiring, mechanical and plumbing connections by hand for secure, tight and satisfactory assembly .
6 OPTIONAL CONTROLS Some units ma y not have the f ollo wing items to test 13. Meter Complete this test using markings on mixer arm or a measuring strip if there ar e no markings on the unit. T est the meter at the following values up to capacity (Should be approx.
7 Operating Controls & Indicators ITEM NO . DESCRIPTION FUNCTION 1. Air Quick Connect . . . . . . . . .Connection for air to food pump. 2. Air Regulator . . . . . . . . . . . . .Opens and closes air operated product discharge valve (Item 10). 3. Hand Wheel .
Tilting Kettle 1. Raise MIXER BRIDGE ( 1 1 ) and swing to side. 2. For manual tilt: turn HANDWHEEL ( 3 ). 3. For power tilt: tur n switch " " to raise, or " " to tilt. W ARNING- Do not tilt kettle when mixer agitators are in kettle bowl.
9 HEAT AUTO COOL OFF Manual Heating/ Cooling 1. T ur n ACTIVE/BYP ASS SWITCH ( 2 5 ) to "BYP ASS". 2. T ur n CONTROLLER SWITCH ( 2 5 ) to "HEA T" or "COOL". 3. For heat: open STEAM V AL VE ( 4 ) completely to boil, or adjust to regulate temperature.
10 MRC 7000 Controls Drawing (1 pen) Pen Display Pen1 key - AUTO/MAN AUTO MAN SCROLL Key UP Key DOWN Key ˚C ˚F ˚U SP MAN OUT1 OUT2 ALRM Manual Heat Output 1 Cooling Output 2 Alarm Setpoint Minus Si.
11 PRE-PRODUCTION SANITIZING PROCEDURE 1. Fill kettle to hemisphere and start the agitator . 2. Add 5.25% bleach to make a 50 ppm solution - r efer to chart. Amount of water Amount (5.25%) of in the kettle bleach to add 20 gal / 76L. . . . 5 tbsp / 75ml 30 gal / 114L.
12 AUTOMA TIC DUMP V AL VE Daily - clean automatic dump valve as follows: Automatic Dump V alve T o r emove valve from kettle: 1. Place valve in open position. 2. Holding bottom of valve, loosen and remove sani-clamp ( 1 ). 3. Lower valve, and remove fr om body .
13 LUBRICA TOR ITEM NO . P ART NO . DESCRIPTION QTY . 1.-5 KE52815 Lubricator c/w Bracket . . . .1 1. SE50418 Sight Dome . . . . . . . . . . . .1 Assembly 2. SE50419 Filler Cap . . . . . . . . . . . . . .1 Assembly 3. SE50420 Needle V alve . . . . . .
14 REMOTE CONTROL ASSEMBL Y ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE53257 Digital Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. SE50354 Pen Tip, red (pkg. of 5) . . . . . . . . . . . . . . . . . . .
15 MAIN CONSOLE CONTROLS ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE52190 Knob, Speed Contr ol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. KE00860 Cable and Bracket, Speed Contr ol . . . . . . . . . . . . . . . . . .
16 Mixing 1 T urn MIX/LIFT SWITCH to "MIX" MIX LIFT OFF UP DOWN OFF MIN. FAST 9 8 7 6 5 4 3 2 1 SPEED CONTROL L I F T Lifting & Lowering Bridge 1. T urn MIX/LIFT SWITCH to "LIFT". 2. T urn MIXER SPEED CONTROL to "MIN" and adjust to desired speed.
17 16 49 48 18 10 41 42 47 46 11 12 13 14 15 19 20 21 24 25 26 22 23 29 31 27 28 30 32 39 38 37 36 40 35 34 1 2 3 4 6 5 1 7 8 9 33 43 44 HYDRAULIC COMPONENTS ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE51607 Flow Contr ol V alve . . . . . . . . . . . .
18 14. KE52115 Coupling W asher , Secondary S. S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 15. CT50097 R.T .D Probe Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19 PLUMBING ASSEMBL Y - 10" CONSOLE ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE00350 Steam V alve 3/4" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE01212 Steam V alve 1 1/4" 2. FI00267 Coupling .
20 PLUMBING ASSEMBL Y - 18" CONSOLE ITEM NO . P ART NO . DESCRIPTION QTY . 1. FI00096 Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. F100179 T ee . . . . . . . . . . . . . .
21 AIR SYSTEM - 10" CONSOLE ITEM NO . P ART NO . DESCRIPTION QTY . 1. F A30512 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. F A32500 T ooth lockwasher . . . . . . . . . . .
22 MANUAL TIL T - 10" CONSOLE ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE51730 Tilt Shaft Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE50375 Tilt Shaft, Small Gear . . . . . . . . . . .
23 POWER TIL T - 10" CONSOLE.
24 POWER TIL T - 10" CONSOLE ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE51007 Micro Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2. KE50581 Bridge Rectifier . . . . . . . . . . . . .
25 W A TER METER ASSEMBL Y - 18" CONSOLE.
26 W A TER METER ASSEMBL Y - 18" CONSOLE ITEM NO . P ART NO . DESCRIPTION QTY . 1. FI05181 2" Buttweld Sanclamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. KE00350 Steam V alve Modification . . .
27 ELECTRICAL COMPONENT ASSEMBL Y ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE50343-8 Component Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. KE52710 Ther mostat . . . . . . . . . . . . . . . . . . .
28 FLUSH PISTON V AL VE ITEM NO . P ART NO . DESCRIPTION QTY . 1. F A05000 "O" Ring, Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. KE52345 Piston Shaft . . . . . . . . . . . . . . . . . . . . . . . .
29 BUTTERFL Y V AL VE ITEM NO . P ART NO . DESCRIPTION QTY . 1. - 7. KE51603 Butterfly V alve, 2" (includes housing) . . . . . . . . . . . . . . . . . . . . . . . . .1 KE52286 Butter fly V alve, 3" (includes housing) . . . . . . . . . . . . .
MAIN COMPONENT REFERENCE CHAR TS V alves: Mechanical: KETTLE PRES- STEAM SAFETY MANUAL CHECK STRAINER SOLENOIDS SIZE SURE TRAP V AL VE V AL VE V AL VE GALLONS PSI STEAM CONDENSA TE POT ABLE COOLING DU.
31 MAINTENANCE INSPECTION AND MAINTENANCE CHECK LIST Cleveland Range equipment requir es little pr eventative maintenance. We do however pr ovide the following chart as a guide line for inspection and maintenance to keep your unit functioning at 100%.
32 MRC 7000 ENABLE MODE PROCEDURE (1&2 PEN) Refer ence page #36 in the MRC 7000 Installation, Wiring, Operation Manual, Form 2877, Edition 6, May 1994 update. T o prevent tampering, your programmer comes from the factory with the programming modes turned " oFF ".
33 AIR LINE LUBRICA TOR OIL FILLING PROCEDURE 1. Disconnect air supply and bleed system. 2. Remove cover on console (see P ARTS LIST - PNEUMA TIC COMPONENTS). 3. Check for oiler location. 4. Inspect oil level in bowl. 5. Remove filler cap. 6. Add mineral oil as requir ed.
34 RE-INST ALLING SPEED CONTROL CABLE Speed Control Assembly 1. T ur n sprocket of speed contr ol so that wir e." A " is fully extended towards shaft " B ". 2. I nsert end of cable through bracket " C ". 3. Insert wire so it protrudes appr oximately 1/2" to 5/8" through hole in bolt " D ".
35 LUBRICA TION Lubricate the following parts ever y three months to insure smooth operation and r educe wear . MIXER BRIDGE HOUSING There ar e two grease nipples on the mixer bridge swivel housing which are accessed by removing the fr ont and back covers on the 18" console.
36 SOLENOID V AL VE MAINTENANCE Solenoid V alve Exploded View Drawing Or dering Information Par ts marked with an asterisk ( * ) in the Solenoid V alve Exploded View Drawing are supplied in the Rebuild Kits. V alve # Rebuild Replacement (Description) Kit # Coil # CT50182 (2", 120V/60 Hz.
37 Coil Replacement W ARNING: T ur n off electrical power supply . 1. Disconnect coil lead wires and gr een grounding wir e if present. 2. Remove retaining clip, nameplate and housing. W ARNING: When metal retaining clip disengages, it will spring upward.
38 WIRING DIAGRAM.
39 FLOW P A TH FOR HYDRAULIC SYSTEM Hydraulic Motor Hydraulic Motor Check Valve Hydraulic Cylinder To Tank 3 Way Solenoid Valve 2 Way Solenoid Valve Variable Restrictor Valve IN OUT Pump Relief Valve .
40 SP ARE P ARTS LIST ITEM ON. DESCRIPTION QTY . QTY . DOMESTIC O VERSEAS Spare P arts SE50426 Air Filter Element 1 1 SE50428 "O" Ring for Air Filter 1 1 KE52895 Air Regulator --- 1 KE52936 .
An important point after buying a device Cleveland MKDL-125-CC (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cleveland MKDL-125-CC yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cleveland MKDL-125-CC - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cleveland MKDL-125-CC you will learn all the available features of the product, as well as information on its operation. The information that you get Cleveland MKDL-125-CC will certainly help you make a decision on the purchase.
If you already are a holder of Cleveland MKDL-125-CC, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cleveland MKDL-125-CC.
However, one of the most important roles played by the user manual is to help in solving problems with Cleveland MKDL-125-CC. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cleveland MKDL-125-CC along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
