Instruction/ maintenance manual of the product KDL-SH Cleveland
Go to page of 19
Operators Manual Installation, Operation & Service Floor Model Direct Steam Kettles MODELS : KDL, KDL-T , KDL-SH, KDL-TSH, KDP , KDP-T SE95007 Rev . 6 1333 East 179th St., Cle v eland, Ohio , U .S .A. 44110 Phone: (216) 481-4900 F ax: (216) 481-3782 Visit our web site at www .
Shut off pow er at main fuse disconnect prior to ser vicing. Ensure kettle is at room temperature and pressure gauge is showing z ero or less prior to removing any fittings . Inspect unit daily f or proper operation. 0 Do not fill kettle abo v e recommended le v el marked on outside of k ettle.
GENERAL Installation of the unit must be accomplished by qualified installation personnel working to all applicable local and national codes. Improper installation of pr oduct could cause injury or damage. This unit is built to comply with applicable standards for manufacturers.
STEAM All steam plumbing to and from the kettle and steam boiler should be thoroughly cleaned and inspected for dirt and debris before final connection to the kettle are made. Check the rating plate for the maximum steam pressur e that your kettle is rated for .
STEAM REQUIREMENTS FOR KETTLES Kettle Cap. Kettle 25 psi Steam 265°F 40 psi Steam 287°F 80 psi Steam 302°F U .S. Gal. Dia. Lbs./Hr . Hp./Hr . Lbs./Hr . Hp./Hr . Lbs./Hr . Hp./Hr . 40 26" 100 3 120 4 150 4.5 60 29.5" 150 4.5 190 5.5 230 7.
OPERA TING INSTRUCTIONS CLEVELAND STEAM COOKING EQUIPMENT IS INTENDED FOR COMMERCIAL USE ONL Y BY PR OFESSIONALL Y TRAINED PERSONNEL. General Parts Drawing ITEM # DESCRIPTION 1. Steam Inlet V alve Opens and closes the steam supply to the kettle. 2. Hand Wheel Used for tilting the kettle up or down.
OPERA TION 1. Ensure that ther e is an adequate steam supply to the kettle. 2. For optimum perfor mance on free-standing floor model tilting kettles, open drain cock to drain condensate from the kettle’ s jacket, then close drain cock before applying steam to a cold kettle.
CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, r eliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature).
ST AINLESS STEEL EQUIPMENT CARE AND CLEANING (Suppied courtesy of Nafem. For more information visit their web site at www .nafem.org) Contrary to popular belief, stainless steels ARE susceptible to rusting. Corrosion on metals is everywhere. It is r ecognized quickly on iron and steel as unsightly yellow/orange rust.
F AUCET ASSEMBL Y ITEM P ART DESCRIPTION QTY . NO . NO . 3/4" Spouts 1. KE50825-2 KDL-60/80/100-T , KDP-60/80-T . . . . . . . . .1 KE50825-3 KDL-25/40-T , KDP-25/30/40-T . . . . . . . . . .1 KE50825-7 KDL-40/60/80-TSH, . . . . . . . . . . . . . .
STEAM CONTROL ASSEMBLIES ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE51892 Retaining ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE51888 W asher . . . . . . . . . . . . . . . . . . . .
CONTROL CONSOLE COMPONENTS - HAND TIL T ITEM NO . P ART NO . DESCRIPTION QTY . 1. F A11134 Screw , #1-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2. F A11501 Screw . . . . . . . . . . . .
CONTROL CONSOLE COMPONENTS - HAND TIL T.
ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE55057-10 Gear Box Lid (25-60 gallon) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE55057-3 Gear Box Lid (80 gallon & up) . . . . . . . . . . . . . . . . . . . . . . .
CONTROL CONSOLE COMPONENTS - POWER TIL T ITEM NO . P ART NO . DESCRIPTION QTY . 8. SE00028 Steam Inlet Knob Assembly (Item no. 7 included) . . . . . . . . . . . . . . . . . . . . . . .1 9. KE50441 Tilt Shaft . . . . . . . . . . . . . . . . . . . . . .
HINGE ASSEMBL Y 1 5 3 2 13 12 6 4 7 11 8 10 9 9 ITEM NO . P ART NO . DESCRIPTION QTY . Hinge Assembly 1. - 11 KE50597-1 25 - 40 Gallon, 20 Gallon Full Jacketed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50597-2 60 - 80 Gallon, 30 - 40 Gallon Full Jacketed .
1 2 3 4 5 6 7 T ANGENT DRA W-OFF V AL VE ITEM NO. P ART NO. DESCRIPTION QTY . 1. - 7. KE50973 2” DRAW-OFF ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE50972-B 3” DRA W-OFF ASSEMBL Y . . . . . . . .
PRESSURE RELIEF V AL VE TESTING PROCEDURE The pressur e relief valve must be checked at least twice a year as part of the normal maintenance per formed.
TROUBLESHOOTING GUIDE This section contains information intended for use by Authorized Service Personnel only . PROBLEM A / Kettle heats too slowly or does not come to a boil. Probable Cause Remedy 1. Inadequate steam flow . Check for correct steam using chart below .
An important point after buying a device Cleveland KDL-SH (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cleveland KDL-SH yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cleveland KDL-SH - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cleveland KDL-SH you will learn all the available features of the product, as well as information on its operation. The information that you get Cleveland KDL-SH will certainly help you make a decision on the purchase.
If you already are a holder of Cleveland KDL-SH, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cleveland KDL-SH.
However, one of the most important roles played by the user manual is to help in solving problems with Cleveland KDL-SH. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cleveland KDL-SH along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
