Instruction/ maintenance manual of the product KCL-25-T Cleveland
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SE95052 Operators Manual Installation, Operation & Service Gas 25 Gallon Kettle MODELS : KGL-25 KGL-25-T KGT -25-T KGT -25 1333 East 179th St., Cle v eland, Ohio , U .S .A. 44110 Phone: (216) 481-4900 F ax: (216) 481-3782 Visit our web site at www .
FOR THE USER IMPOR T ANT POST IN A PROMINENT LOCA TION, INSTR UCTIONS T O BE FOLLO WED IN THE EVENT THE USER SMELLS GAS. THIS INFORMA TION SHALL BE OBT AINED BY CONSUL TING Y OUR LOCAL GAS SUPPLIER. KEEP APPLIANCE AREA FREE AND CLEAR FROM COMB USTIBLES .
T ABLE OF CONTENTS Installation Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 General . . . . . . . . . . .
1 INSPECTION Before unpacking visually inspect the unit for evidence of damage during shipping. If damage is noticed, do not unpack the unit, follow shipping damage instructions. SHIPPING DAMAGE INSTRUCTIONS If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.
2 ELECTRICAL ENSURE THE ELECTRICAL SUPPL Y MA TCHES THE KETTLE'S REQUIREMENTS AS ST A TED ON THE RA TING LABEL. A cord and plug ar e supplied with the unit. Simply plug the unit into any grounded outlet rated for a minimum of 10 amps. See GENERAL ASSEMBL Y (pages #12-16) drawings for location of wiring diagram.
3 SPECIFICA TIONS OVERALL DEPTH NOTES FOO T LOCA TION & FLOOR DRAIN DET AIL FLANGED FOO T DET AIL SPECIFICA TION DRA WING - TIL TING MODELS.
4 SPECIFICA TIONS NOTES FOO T LOCA TION & FLOOR DRAIN DET AIL FLANGED FOO T DET AIL 9/16" 14 mm 120º TYP 1" (25 mm) MAX. ADJUSTMENT 1 5/8" (42 mm) Ø 7/16" (11 mm) Ø 3 HOLES ON 3 1/8" (80 mm) Ø B.
5 6 8 5 4 3 2 1 7 OPERA TING INSTRUCTIONS ITEM # DESCRIPTION FUNCTION 1. Tilt Wheel (tilting models only) Used for tilting the kettle. 2. V acuum/Pressure Gauge Indicate steam pressur e in PSI inside steam jacket as well as vacuum in inches of mercury .
6 OPERA TING THE KETTLE DO NO T A TTEMPT T O OPERA TE THIS APPLIANCE DURING A PO WER F AILURE. KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES. DO NO T LEAN ON OR PLACE OBJECTS ON KETTLE LIP . SERIOUS INJUR Y COULD RESUL T IF KETTLE TIPPED O VER, SPILLING HO T CONTENTS.
CARE AND CLEANING Y our kettle must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, reliable operation. W ARNING: Do not use chloride base detergents. There is a gr owing number of non-chloride cleaners available.
8 F AUCET ASSEMBL Y (optional) ITEM P ART DESCRIPTION QTY . NO . NO . 1. 3 3 / / 4 4 " " S S P P O O U U T T KE50825-7 FOR ST A TIONARY KETTLES . . . . . . . . . . .1 KE50825-2 FOR TIL TING KETTLES . . . . . . . . . . . . . . .1 2. F A95022 RET AINING RING .
9 ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE01927-1 COMPONENT MOUNTING PLA TE (ST A TIONARY MODELS) . . . . . . . . . . . . . . .1 KE01927 COMPONENT MOUNTING PLA TE (TIL TING MODELS) . . . . . . . . . . . . . . . . . . .1 2. KE50753-7 RELA Y . . . .
10 ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE54897-1 MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE54890-1 IGNITION GUARD . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 1 2 3 4 5 6 7 2" T ANGENT DRA W-OFF V AL VE ITEM NO . P ART NO . DESCRIPTION QTY . 1. - 7. KE50972-B DRA W-OFF ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1. F A95049 WING NUT . . . . . . .
12 ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE00099 ADJUST ABLE FOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE51723-1 SAFETY V AL VE (50 PSI) . . . . . . . . . . . . . . . . . . . . . . . . . .
13 13. FI05198-5 COMPRESSION ELBOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 14. FI00565-6 NIPPLE 3/8 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 15.
14 23. F A19177 HEX SOCKET SET SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 24. F A20047 JAM NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 25.
15 VIEW "A" COMPONENT MOUNTING BOX WITH LID REMOVED VIEW "B" MANIFOLD & BURNER TUBE PIPING DETAIL 1 22 5 31 21 7 8 10 6 L2 26 27 25 28 29 28 30 L3 7 9 14 15 16 10 L1 L4 32 2 3 17 24 23 25 18 19 20 4 B A 11 13 12 33 34 GENERAL ASSEMBL Y - ST A TIONAR Y MODELS (pg.
16 ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE00099 ADJUST ABLE FOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 2. KE01928-2 COMPONENT MOUNTING PLA TE ASSEMBL Y . . . . . . . . . . . . . . . . . . . .
17 CONSOLE CONTROLS ITEM NO . P ART NO . DESCRIPTION QTY . 1. SE00114 POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #2 . . . . . . . . . . . . . . . . .1 2. KE51005 RUBBER BOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18 HINGE ASSEMBL Y 1 5 3 2 13 12 6 4 7 11 8 10 9 9 ITEM NO . P ART NO . DESCRIPTION QTY . 1. - 11 SE00120-1 Hinge Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1. KE50882 Hinge Base . . . .
19 MAINTENANCE ALL SER VICE MUST BE PERFORMED BY A QU ALIFIED SER VICE TECHNICIAN. Cleveland Range equipment requir es little preventative maintenance. W e do however provide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%.
20 SAFETY INSPECTION CHECKLIST - TIL TING MODELS (pg. 1 of 2) Regular inspection and maintenance of units is essential to obtain trouble fr ee and safe operation of equipment. Inspections must include testing of the pressur e relief valve and checks of the operating system to insure that it has not been alter ed.
21 SAFETY THERMOST A T : ✘ Probe removed partially ✘ Probe removed completely ✘ Thermostat electrically bypassed ✔ Probe fully inserted in tube Wiring is properly connected 12 3 Incorrect Installations 1 Safety thermostat probe is not completely inserted into tubing.
22 LUBRICA TION PROCEDURE Lubricate the following parts ever y three months to insure smooth operation and r educe wear . TRUNNION HOUSING , WORM SCREW AND TIL T GEAR These parts are accessed through the top cover of the console. Apply grease to gear teeth.
23 CALIBRA TING PROCEDURE 1. Insure the unit has a vacuum befor e you begin calibrating procedur es. If unit requir es venting refer to Kettle VENTING INSTRUCTIONS on page #26. 2. Set On-Off Switch/T emperature Control to " 10 " ( Max.). 3. Allow the unit to cycle twice.
RESERVOIR FILL PROCEDURES The kettle's water level must be maintained at the proper level. Under normal operating conditions, the sealed water reservoir should never r equire the addition of water .
25 Draining Procedur e 1. Shut off gas supply . 2. Disconnect gas line and electrical connection. 3. Remove bolts holding kettle to table. 4. Pull ring on pressur e relief valve to insur e there is no pressur e within the kettle jacket. 5. Remove sight glass.
KETTLE VENTING INSTRUCTIONS 1. Remove guard bracket fr om pressur e relief valve/gauge assembly . 2. Set On-Off Switch/T emperature Control to t o " 10 " (Max.), heat the empty kettle until unit cycles off. 3. V ent kettle by pulling safety valve ring 8-10 times in short 2-3 second blasts with a 5 second interval between pulls.
27 WIRING DIAGRAM TABLE-TOP GAS KETTLE, 120-240 VOLTS KE90424-F.
28 SEQUENCE OF OPERA TIONS 1. T o turn the unit on, turn the switch to the on position. ■ Power is sent to primary side of the 120vac/16vac transformer . ■ Power is sent to the normally closed high limit. ■ From the high limit power is sent to the normally open contacts of the 12VDC relay .
29 PROBLEM: KGL-25 Kettle Won't Heat Does red light come on when unit is first turned on? Does red light go off shortly after unit is turned on? Yes Add water to jacket of Kettle.
30 PROBLEM: KGL-25 Kettle Not Hot Enough With kettle pot empty and temperat ure knob set at 10, is the temperature of th e surface of the pot 260 degrees? Unit is operating properly Yes When unit is cold (room temp) is th e pressure gauge in the green? No Vent the kettle per inst ructions in the manual.
31 PROBLEM: KGL-25 Kettle Gets Too Hot With t he kettle empty and the temperature set at 10, is the surface temp 260-265 degrees? The kettle is wo rking properly.
32 ON MARCHE ENCENDIDO ACCESO AN P AUSE, INTERRUPTION P AUSE, INTERRUPTION P AUSA, INTERRUPCION P AUSA, INTERRUZIONE P AUSE, UNTERBRECHUNG RESET RÉENCLENCHER RECONECT AR RESET NULLSTELLEN STOP OF ACT.
33 LOW W A TER NIVEAU BAS DE L'EAU NIVEL DE AGUA BAJO LIVELLO BASSO W ASSERST AND NIEDRIG IGNITION F AILURE P ANNE D'ALLUMAGE F ALLO DE ENCENDIDO MANCA T A ACCENSIONE ZÜNDUNGSFEHLER COOLING.
An important point after buying a device Cleveland KCL-25-T (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cleveland KCL-25-T yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cleveland KCL-25-T - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cleveland KCL-25-T you will learn all the available features of the product, as well as information on its operation. The information that you get Cleveland KCL-25-T will certainly help you make a decision on the purchase.
If you already are a holder of Cleveland KCL-25-T, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cleveland KCL-25-T.
However, one of the most important roles played by the user manual is to help in solving problems with Cleveland KCL-25-T. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cleveland KCL-25-T along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
