Instruction/ maintenance manual of the product CHEVROLET 170 Chevrolet
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170 & 190 Che vrolet Models Owner ’ s Manual Including Limited W arranty Information.
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W ARNINGS & CA UTIONS D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 W ARNINGS AND C A UTIONS This manual contains WA R N I N G S against operating procedures which c ould result in an accident or bodily injur y .
W ARNINGS & CA UTIONS D D o o c c N N o o : : 21906503 R R e e v v : : 02 C C o o p p y y r r i i g g h h t t © © H H a a n n m m a a r r M M o o t t o o r r C C o o r r p p o o r r a a t t i i .
W ARNINGS & CA UTIONS D D o o c c N N o o : : 21906503 R R e e v v : : 02 C C o o p p y y r r i i g g h h t t © © H H a a n n m m a a r r M M o o t t o o r r C C o o r r p p o o r r a a t t i i .
2005 Standard and Optional Roadtrek 170 models on Roadtrek 190 models on Road Automotiv e F eatures Chevrolet 2500 Regular V an Chevrolet 3500 Extended V an Chev Air bag - driver & passenger standard with passenger on/off switch standard with passenger on/off switch standa Alternator 145 amp.
VEHICLE SPECIFICA TIONS 2005 Standard Roadtr ek 170 models on Roadtrek 190 models on Road Motorhome F eatures Che vrolet 2500 Regular V an Che vrolet 3500 Extended V an Chev Air conditioner 110V reces.
VEHICLE SPECIFICA TIONS 2005 Exterior Dimensions 170 Models 190 Models 210 M Length 5720 mm/18' 9" * 6220 mm/20' 5" * 6680 m Height - overall 2540 mm/8' 4" 2540 mm/8&apos.
T ABLE OF CONTENT S D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 B B - - 1 1 Introduction ___________________________________________________________.
T ABLE OF CONTENT S D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 B B - - 1 1 Electrical System ______________________________________________________.
T ABLE OF CONTENT S D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 B B - - 1 1 W ater Syst ems Schematic (170-Popular Chevr olet) _____________________.
INTRODUCTION D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 A A - - 0 0 A WORD T O ROADTREK OWNERS... This manual has been prepared to acquaint y ou with the operation, maintenance and warranties of your new Roadtrek Motorhome V an.
INTRODUCTION D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 A-1 Gross C ombination W eight Rating (GCWR) The Chevrolet 3500 extended van has a GCWR of 6350 Kg/14000 lbs for the standard engine (6.0 L) and 7258 Kg/16000 lbs for the optional 4.
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CAPT AIN’S SEA TS: T o recline , pull up the recline control lever belo w the inboard armrest and lean back. T o slide , pull up on the slide bar located on the front of the seat and slide the seat either forward or back, (see Picture B-P1B).
DAIL Y LIVING D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 B B - - 2 2 CL OVERLEAF DINING T ABLE: The clov erleaf dining table is stored in the front wardrobe closet, (see Picture B-P3 for P opular models and see Picture B-P4 for Versatile models).
DAIL Y LIVING D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 B B - - 3 3 DINET TE T ABLE: The table leg is stored in the fr ont wardrobe closet, (see Picture B-P3). Remove the table leg and plac e in the floor base receptacle located at the rear next to the night table.
DAIL Y LIVING D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 B B - - 4 4 SLEEPING F ACILITIES: REAR T WIN BEDS (190-Popular Model): T o con vert the dinette into twin beds: 1.
DAIL Y LIVING D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 B B - - 5 5 REAR KING BED If desired , place the small cushion inser t at the rear of the bed to create additional bed length, (see Picture B-P12 and Picture B-P14).
DAIL Y LIVING D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 B B - - 6 6 DINET TE T ABLE ST ORA GE Remove the table leg and st ore. Note: The dinette table leg is stor ed behind the rear closet door , (see Picture B-P4 on page B-2).
FRONT L OUNGE SEA TS: T o con vert the lounge seat into a single bed: 1. Be sure all armrests are in an upright position. Swivel the passenger captain ’ s seat 270 degrees counter clockwise so that the backrest is toward the center aisle, (see Picture B-P22).
DAIL Y LIVING D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 B B - - 8 8 W ASHROOM AND PRIV ACY AREA: REAR PRIV ACY DOORS (190-P opular Model): When privacy is required: 1. Open the door on the suspended cupboard on the passenger side of your vehicle , by pressing the side latch.
DAIL Y LIVING D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 B B - - 9 9 REAR PRIV ACY DOORS (190-V ersatile Model): Open ward robe do or . 1. T o open bi-fold door turn button 180 degrees and extend bi-fold door until privacy is reached , (see Picture B-P28).
DAIL Y LIVING D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 B B - - 1 1 0 0 W ASHROOM F ACILITIES: T OILET : 1. Ensure that y ou achieve privacy by extending all privacy doors and closing the galler y cur tain.
DAIL Y LIVING D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 B B - - 1 1 1 1 EXTRA COUNTER SP A CE: In order to pro vide additional counter space , your motorhome has the following thr ee features: 1. stov e counter top .
Picture B-P39: M iddle access door , (190 models). DAIL Y LIVING D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 B B - - 1 1 2 2 EXTERIOR AC CESS DOORS: DRIVER SIDE A C CESS DOORS (190 Models): Behind the lockable front access door , (see Picture B-P38), the following ar e found: 1.
DRIVER SIDE A C CESS DOORS (170 Model): Behind the lockable front access door , (see Picture B-P42), the following ar e found: 1. Sewage carrier and hose. 2. Grey water gat e valve handle . 3. Black water gate v alve handle. 4. F resh water drain v alves, (see Picture B-P43).
DAIL Y LIVING D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 B B - - 1 1 4 4 PROP ANE AC CESS DOOR: Behind the propane access door , ( integ rated in to the rear bumper , cover ed with a black plate), (see Picture B-P45), the following ar e found: 1.
MO T O-SA T SA TELLITE ANTENNA SYSTEM (Optional): Satellite service is not provided . This must be arranged by the customer with service being offered by a choice of companies including DirecT V , Dish Network and Bell Express Vu.
DAIL Y LIVING D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 B B - - 1 1 6 6 A UXILIARY BA TTERY : The auxiliary batter y is located behind the passenger access door behind the rear wheel, (see Picture B-P46).
DAIL Y LIVING D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 B B - - 1 1 7 7 SP ARE TIRE STORA GE: The spare tire is locat ed in the storage area found under the passenger side rear bed . Brace yourself f or the weight of the tire , (40 kg / 80 lbs).
DAIL Y LIVING D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 B B - - 1 1 8 8 Picture B-P58: Front side door open. Picture B-P59: M ineraling in maple wood. CA UTION: WHEN THE FRONT , (60%) SIDE DOOR IS OPEN, (see Pic ture B-P58), THE FRONT P ASSENGER CAB DOOR SHOULD NOT BE OPENED .
FL OOR PLAN & APPLIANCE L OCA TION D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 C C - - 1 1 170-P opular Chevrolet.
FL OOR PLAN & APPLIANCE L OCA TION D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 C C - - 2 2 170-P opular Chevrolet.
FL OOR PLAN & APPLIANCE L OCA TION D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 C C - - 3 3 Engine " 190-P opular Chevrolet.
FL OOR PLAN & APPLIANCE L OCA TION D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 C C - - 4 4 190-P opular Chevrolet.
FL OOR PLAN & APPLIANCE L OCA TION D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 C C - - 5 5 Engine " 190-V ersatile Chevrolet.
FL OOR PLAN & APPLIANCE L OCA TION D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 C C - - 6 6 190-V ersatile Chevrolet.
FL OOR PLAN & APPLIANCE L OCA TION D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 C C - - 7 7 LE G EN D EG CW WF E ID D FE SD P L POTA BLE W AT ER .
APPLIANCE L OG D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 D D - - 1 1 170 and 190 Chevrolet RO ADTREK APPLIANCE & A C CESSORY MANUF A CTURER’.
ELECTRICAL SYSTEM D D o o c c N N o o : : 21906532-210C05 R R e e v v : : 02 C C o o p p y y r r i i g g h h t t © © H H a a n n m m a a r r M M o o t t o o r r C C o o r r p p o o r r a a t t i i o.
ELECTRICAL SYSTEM D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 E E - - 2 2 Y our vehicle’ s electrical system should not be subjected to changes and / or additions to circuitr y , appliances, etc. without consulting your dealer or Home & P ark for proper installation procedures .
ELECTRICAL SYSTEM D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 E E - - 3 3 TV : WA R N I N G : If your vehicle is equipped with an optional flat screen T V , the T V must be off and in the stored position during trav el.
ELECTRICAL SYSTEM D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 E E - - 4 4 A UXILIARY BA TTERY AND ISOLA T OR: The auxiliary batter y is a group 27 lead acid batter y .
ELECTRICAL SYSTEM D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 E E - - 5 5 AC DIS TRIBUT ION P ANE L 1 10V AC DC DISTRIBU TION PANEL 1 2V DC 1A 20 A .
ELECTRICAL SYSTEM D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 E E - - 6 6 REL AY Yel low 20AWG Oran ge 2 0AW G Purp le 20AW G Grey 20A W G Wh it e 22 A W G Blue 22 AW G Grey 22A W G Br own 22A W G Red 22AW G Red 14AW G Purp le 1 4 AW G Br eaker Auto m o tive Red 6AW G Blac k 6AW G - + Main BAT .
0ROPANE4 ANK ELECTRICAL SYSTEM D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 E E - - 7 7 190 Chevr olet Models.
ELECTRICAL SYSTEM D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 E E - - 8 8 Black 10AW G White 10A W G CH EV This conn ection is for 110/125 V olt AC 60HZ, 30A S upply.
D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 F F - - 1 1 PROP ANE & SAFET Y SYSTEM Y our vehicle is equipped with a propane system which, when properly handled and maintained , will provide trouble and worry free operation of your propane fueled appliances .
PROP ANE & SAFET Y SYSTEM D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 F F - - 2 2 PROP ANE T ANK: T o open and close the propane tank use the manual tank shutoff v alve located on the tank, accessible from behind the rear bumper .
PROP ANE & SAFET Y SYSTEM D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 F F - - 3 3 PROP ANE LEAK DETECTOR: Y our vehicle has been equipped with a propane leak detection device for your pr otection, (see Pic ture F-P1).
PROP ANE & SAFET Y SYSTEM D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 F F - - 4 4 170-P opular Chevrolet.
PROP ANE & SAFET Y SYSTEM D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 F F - - 5 5 190-P opular Chevrolet.
PROP ANE & SAFET Y SYSTEM D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 F F - - 6 6 190-V ersatile Chevrolet.
190 models are equipped with dual fresh water tanks . One tank is located in the vehicles interior , the other tank is located on the vehicles exterior .
W A TER SY STEMS D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 G G - - 2 2 The fresh water tanks can also be filled thr ough the city water inlet located behind the large lockable driver side middle access door , for location, see the Daily Living section.
W A TER SY STEMS D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 G G - - 3 3 T o disconnect the city water connection: 1. T urn off the external water source. 2. Open the sink faucet to r elieve the pressure in the system, (failure t o do so may result in an unexpected shower).
W aste W ater T ank Dumping: T o dump the exterior black waste water tank: 1. Remov e suppor t strap retainer pin and lower sewage hose . 2 . Connect the dump fitting, (stored in the storage c ompartment behind the large access door), to the end of the assembly .
W A TER SY STEMS D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 G G - - 5 5 W aste W ater T ank Flushing: T o flush the waste water tanks: 1.
W A TER SY STEMS D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 G G - - 6 6 PO T ABLE W A TER SYSTEM SANITIZING: NO TE: Water syst em must be in summer operation mode, (190 models).
W A TER SY STEMS D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 G G - - 7 7 WINTER MODE V AL VE POSITIONS (190 Models only): 1. Outside show er faucet, (Hot and cold cutoff v alves mini valv es), - Closed, (see Picture G-P20).
W A TER SY STEMS D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 G G - - 8 8 Y our Roadtrek is equipped with a water heater by-pass. valv e. When it is in summer mode, all three v alves will face the aisle, (see Picture B-P14).
W A TER SY STEMS D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 G G - - 9 9 T o drain the exterior fresh water tank you must open exte rior drain valv .
W A TER SY STEMS D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 G G - - 1 1 0 0 190 Chevrolet.
W A TER SY STEMS D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 G G - - 1 1 1 1 170-P opular Chevrolet.
W A TER SY STEMS D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 G G - - 1 1 2 2 170-P opular Chevrolet.
W A TER SY STEMS D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 G G - - 1 1 3 3 190-P opular Chevrolet.
W A TER SY STEMS D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 G G - - 1 1 4 4 190-V ersatile Chevrolet.
OWNER MAINTENANCE D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 H H - - 1 1 EXTERIOR MAINTENANCE: T o maintain the original appearance and finish, your v ehicle’ s exterior body and roof must be waxed at least annually .
OWNER MAINTENANCE D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 H H - - 2 2 SPRING ST ART UP: After storage , reactivate your vehicle f or use by rev ersing all the procedures that you performed to prepare it f or winter storage.
OWNER MAINTENANCE D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 H H - - 3 3 A T LEAST T WICE A YEAR: Check power steering fluid lev el. Check windshield washer level and wiper operation. Clean wiper blades with clean cloth dampened with washer fluid.
OWNER MAINTENANCE D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 H H - - 4 4 AL UMINUM WHEEL MAINTENANCE: Never clean your wheels when they ar e hot! either from free standing in the sun, or from normal road use .
LIMITED W ARRANT Y INFORMA TION D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 I I - - 1 1 LIMITED W ARRANT Y DEFINITIONS Home & P ark Home & P ark Motorhomes (A Division of HANMAR MO TOR C ORPORA TION).
LIMITED W ARRANT Y INFORMA TION D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 I I - - 2 2 A UTOMO TIVE W ARRANT Y - GENERAL MOT ORS ( CHEVROLET CHASSI.
LIMITED W ARRANT Y INFORMA TION D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 I I - - 3 3 MANUF ACTURER C ONT A CT INFORMA TION: Component Manufac tur.
LIMITED W ARRANT Y INFORMA TION D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 I I - - 4 4 HOME & P ARK LIMITED MOT ORHOME W ARRANT Y : Home & .
LIMITED W ARRANT Y INFORMA TION D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 I I - - 5 5 HOME & P ARK LIMITED MOT ORHOME W ARRANT Y : The provisions of this limit ed warranty shall not apply to deterioration due to wear and exposure beyond the following limitations: 1.
CUST OMER ASSIST ANCE D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 J J - - 1 1 REPORTING SAFET Y DEFECTS (U.
CUST OMER ASSIST ANCE D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 J J - - 2 2 RO ADTREK CL UB INTERNA TIONAL As a new Roadtrek owner , you are cordially in vited to join our family of Roadtrek owners as members of the “Roadtrek Club International” .
CUST OMER SERVICE PROCEDURES D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 K K - - 1 1 OBT AINING MO T ORHOME SERVICE The solution to all yo ur Roadtr.
ROADTREK INTERNA TIONAL CHAPTER FMCA A ROADTREK OWNERS’ CLUB Please Print MEMBERSHIP APPLICA TION Date ______________ Last Name __________________ First Name ________________ S pouse _______________.
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CHANGE OF ADDRESS FORM D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 L L - - 2 2.
CHANGE OF ADDRESS FORM D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 L L - - 3 3.
CUST OMER REFERRAL CARD D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 L L - - 4 4.
CUST OMER REFERRAL CARD D D o o c c N N o o : : 21906503 R R e e v v : : 02 Copyright © Hanmar Motor C orporation 2005 L L - - 5 5 Please contact Home & Park Mot orhomes should you require additional cust omer referral car ds.
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D D o o c c N N o o : : 21906503 R R e e v v : : 02 I I s s s s u u e e D D a a t t e e : : April 2005 C C o o p p y y r r i i g g h h t t © © H H a a n n m m a a r r M M o o t t o o r r C C o o r r p p o o r r a a t t i i o o n n 2 2 0 0 0 0 5 5 Printed In Cana da TM ® “Home & Park” and “Roadtrek” are regist ered trademarks of J.
An important point after buying a device Chevrolet CHEVROLET 170 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Chevrolet CHEVROLET 170 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Chevrolet CHEVROLET 170 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Chevrolet CHEVROLET 170 you will learn all the available features of the product, as well as information on its operation. The information that you get Chevrolet CHEVROLET 170 will certainly help you make a decision on the purchase.
If you already are a holder of Chevrolet CHEVROLET 170, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Chevrolet CHEVROLET 170.
However, one of the most important roles played by the user manual is to help in solving problems with Chevrolet CHEVROLET 170. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Chevrolet CHEVROLET 170 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center