Instruction/ maintenance manual of the product 463248708 Char-Broil
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THIS GRILL IS FOR OUTDOOR USE ONL Y . If you have questions or need assistance during assembly , please call . T o insure your satisfaction and for follow-up service, register your grill online at www.
2 • 463248708 Installation Safety Precautions • Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. A conversion kit must be purchased for use with natural gas. • Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.
T ABLE OF CONTENTS F o r Y o u r S a f e t y ......................................2 G r i l l S e r v i c e C e n t e r ...................................2 P r o d u c t R e c o r d I n f o r m a t i o n ............................2 Installation Safety Precautions .
• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.
WARNING If “growing” bubbles appear do not use or move the LP cylinder . Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2.
6. T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly .
8 • 463248708 Sideburner Ignitor Lighting s Do not lean over grill while lighting. 1. T urn OFF all gas burner control valves. 2. T urn ON gas source or tank. 3. T o ignite SIDEBURNER , open sideburner cover . 4. T urn sideburner knob to , to ignite burner .
Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. 3. Remove screws and carryover tubes from rear of burners.
Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. T o keep food safe from harmful bacteria, follow these four basic steps: Clean: W ash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry .
CARE AND CLEANING OF YOUR ST AINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that many people have is that stainless steel will not rust. That is not the case in certain conditions.
P ARTS LIST – Model No. 463248708 12 • 463248708 NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However , the method of assembly remains the same. Key Qty Description Part # A 1 Bottom Shelf .
463248708 • 13 XX A QQ B B C C P ARTS DIAGRAM – Model No. 463248708 H I UU L AA R O G Q CC S T D III U Z DD BB BBB X YY EE MM HH LL II ZZ KK Kk3 Kk1 OO RR SS TT V E DDD WW AAA GG J CCC Y GGG FFF M.
2 14 • 463248708 1/4-20x1/2” screw ASSEMBL Y – Model No. 463248708 1 Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel shown A . IMPORTANT: Panel with large hole must Be on left side of bottom shelf.
463248708 • 15 5 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart.
7 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw , 7mm lock washer , and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps.
463248708 • 17 8 Insert tabs on right side shelf into rectangular slots in side of side panel. Attach rear of shelf using one 1/4-20x3/4” screw , 7mm lock washer , and 7mm flat washer in upper hole. Use one 1/4-20x1½” screw , 7mm lock washer , and 7mm flat washer in lower hole.
9 Insert tabs on left sideburner shelf assembly into rectangular slots in side of side pane show ( A ). Attach rear of shelf using one 1/4-20x3/4” screw , 7mm lock washer , and 7mm flat washer in upper hole. Use one 1/4-20x1½” screw , 7mm lock washer , and 7mm flat washer in lower hole.
First, remove the two screws and lock washers factory attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia.
12 #10-24 hex nut 5mm lock washer 5mm flat washer #10-24x3/8” screw Sideburner lid Place sideburner lid onto left shelf and align holes in back of lid with hinge holes. Secure lid to hinges using four #10-24x3/8” screws, 5mm flat washers, 5mm lock washers, and #10-24 hex nuts.
14 Tank heat shield Inside of cart, insert tank heat shield tabs into two left slots between upper and lower back panels. Attach left and center front shield tabs under door brace with #8x3/8” self-tapping screws. Insert left and right grease tray rails into slots beneath grease tray opening in upper back panel.
16 Left door #4.2x10 Self Tapping screw Attach both doors using eight #8-32x3/8” flat head screws and two #4.2x10 self tapping screw . Right door #8-32x3/8” flat head screw Wiring Connections Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electronic Ignition Module.
18 Back of firebox Front of firebox Flame tamer Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. 19 Place the four cooking grates onto the firebox. Insert the four wire ends at rear of warming rack into holes in back of firebox.
20 CA UTION Always keep LP cylinders in upright position during use, transport, and storage. Cylinder screw at rear of cart LP Cylinder (not included) Regulator LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section).
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder . Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection.
Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor . (See Electronic Ignition T roubleshooting also) Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback.
Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when control knob turned to ; no noise can be heard from spark module. SECTION II No sparks appear at any electrodes when control knob turned to ; noise can be heard from spark module.
LIMITED W ARRANTY Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase.
Mail to: / Envíelo a: Consumer W arranty Service P . O. Box 1240 Columbus, GA 31902-1240 Thank you for completing this questionnaire. Y our answers will help us and other companies reach you with of fers that may interest you. If you prefer not to receive these offers, please check here .
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ST OP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-888-430-7870 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand owners manual.
An important point after buying a device Char-Broil 463248708 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Char-Broil 463248708 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Char-Broil 463248708 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Char-Broil 463248708 you will learn all the available features of the product, as well as information on its operation. The information that you get Char-Broil 463248708 will certainly help you make a decision on the purchase.
If you already are a holder of Char-Broil 463248708, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Char-Broil 463248708.
However, one of the most important roles played by the user manual is to help in solving problems with Char-Broil 463248708. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Char-Broil 463248708 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center