Instruction/ maintenance manual of the product 463230513 Char-Broil
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Assembly instructions © 2013 PR ODUCT GUIDE MODEL 463230513 © 2013 Char-Broil, LLC Columbus, GA 31902 Printed in China Serial Number Date Purchased IMPORT ANT : Fill out the product record information below . See rating label on grill for serial number .
F o r Y o u r S a f e t y ....................................2 - 3 G r i l l i n g G u i d e ......................................4 - 7 U s e a n d C a r e ....................................8 - 1 4 L i m i t e d W a r r a n t y ...................
3 WARNING Installation Safety Precautions • Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. If your grill is Dual Fuel ready , a conversion kit must be purchased for use with natural gas.
4 First Time Use Read your Assembly Manual and ensure the grill is put together properly . Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use.
5 Outdoor grilling is really quite simple. Y ou'll succeed with burgers, dogs, or steaks usually on your very first try . With experience, you will learn how to work with your grill, creating more imaginative meals all the time. This knowledge makes up the art of grilling.
6 Cooking on your new grill is a hands-on experience, and it is recommended to remain outside with your grill while cooking. Grilling can be affected by many external conditions. In cold weather , you will need more heat to reach an ideal cooking temperature, and grilling may take longer .
7 Why Clean? We've all heard the saying 'An ounce of prevention is worth a pound of cure'. This is great advice when it comes to keeping your grill clean. Routine Care Periodic cleaning of this grill is necessary , as grill fires can occur when grease and food debris collect in the bottom of the grill.
• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.
9 WARNING If “growing” bubbles appear do not use or move the LP cylinder . Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2.
10 6. T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
1 1 Safety Tips Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. Never move grill while in operation or still hot. Use long-handled barbecue utensils and oven mitts to avoid burns and splatters.
12 Match-Lighting ▲ Do not lean over grill while lighting. 1. Open lid. T urn ON gas at LP cylinder . 3. Push in and turn far left burner knob to the HIGH position. Be sure burner lights and stays lit. 4. Light adjacent burners in sequence by pushing knobs in and turning to the HIGH position.
13 Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW . Y ou should see a smaller flame in LOW position than seen on HIGH . Perform burner flame check on sideburner , also. Always check flame prior to each use.
14 Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. T urn gas OFF at control knobs and LP cylinder . 2. Remove cooking grates and flame tamers. 3. Remove carryover tubes and burners.
15 This warranty only applies to units purchased from an authorized retailer . Manufacturer warrants to the original consumer-pur chaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
P ARTS LIST NOTE: Some grill parts shown in the assembly steps may dif fer slightly in appearance from those on your particular grill model. However , the method of assembly remains the same.
17 W V N CC B C D E B B B B P T S Q R I H II JJ A G GG M TT NN K BB EE AA Z Y X FF U DD L L L L L L M M M M M RR KK YY PP VV WW MM XX ZZ LL L M QQ OO AAA SS J BBB BBB ZZ WW TT RR KK KK KK KK W W W UU .
Right Side Panel Left Side Panel Magnet Assembly Lower Back Panel Bottom Shelf Left Side Panel Right Side Panel For Front Door Brace Assembly Bottom Shelf Rear Front 18 1/4-20x2-3/8" Machine Screw Qty . 6 ASSEMBL Y 1 • Place bottom shelf between side panels with cut out hole for LP cylinder on left.
19 3 • Hook tank exclusion wire onto the metal tabs on lower back panel, attach other ends to bottom shelf with #8x3/8” sheet metal screws . 4 • Place front door brace as shown. Attach to left and right side panels with 1/4-20x2-3/8" machine screws and 1/4-20 flange nuts .
B 1/4-20x2" Machine Screw Weight Block 1/4-20 Flange Nut C Locking Caster Locking Caster Fixed Caster Fixed Caster Left Side Panel Right Side Panel Rear Front 20 A • Turn assembly upside down. • Insert Caster Pin into the caster mounting plate to lock it in place, shown A.
21 6 • Stand cart upright. • This step requires two people to lift and position grill head onto cart. • Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with 1/4-20x1/2” screws. 1/4-20x1/2" Screw Qty .
22 1/4-20x1/2" Screw 7mm Fiber W asher 7 • Install tool hooks onto towel bar . NOTE: T ool hook openings should face side shelf when installed. Attach towel bar to right side shelf with 1/4-20x1/2” Screws , 7mm lock washers and 7mm flat washers (A) .
23 9 10 1/4-20x1/2" Machine Screw Qty . 2 1/4-20 Flange Nut Qty: 1 #8x3/8" sheet metal screws Qty . 2 • Attach fascia to firebox with #8x3/8” sheet metal screws .
24 11 #8 Wing Nut Qty . 1 #8-32x3/8" Stainless Steel Screw Qty . 2 • Attach sideburner bezel and valve with #8-32x3/8” Stainless Steel screws. (A) . • Place sideburner into shelf. Make sure valve is inside sideburner tube. Attach sideburner with #8 wing nut (B).
25 12 #10-24x1/2" Machine Screw Qty: 4 5mm Flat W asher Qty: 4 5mm Lock W asher Qty: 4 • Attach handles to doors with #10-24x1/2” machine screws, 5mm flat washers and 5mm lock washers . • Insert hinge pin on bottom shelf into hole in door .
26 • Place heat tents over tube burners by inserting tabs into slots in front of firebox. Opposite ends of heat tents rest on pins in back of firebox. NOTE: There is no heat tent over sear burner . 13 Heat T ent Back of Firebox Pin Heat T ent Front of Firebox 14 • Place cooking grates onto grate rests.
27 Grease T ray Grease Pan 15 16 • LP tank is sold separately . Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak-check before attaching to grill and regulator . See Use and Care section to correctly Leak T est and perform the Burner Flame Check.
D ANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder . Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection.
T roubleshooting ( continued ) Problem Burner(s) will not light using ignitor . (See Electronic Ignition T roubleshooting also) Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback.
T roubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module. SECTION II SECTION III Sparks are present but not at all electrodes and/or not at full strength Possible Cause • Battery not installed properly .
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THANK Y OU FOR Y OUR RECENT PURCHASE FROM REGISTER YOUR PRODUCT T O RECEIVE A SPECIAL OFFER CHARBROIL.C OM/REGISTER CHECK OUT THESE GREA T FEA TURES ON OUR WEBSITE • Valuable product inf ormation .
An important point after buying a device Char-Broil 463230513 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Char-Broil 463230513 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Char-Broil 463230513 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Char-Broil 463230513 you will learn all the available features of the product, as well as information on its operation. The information that you get Char-Broil 463230513 will certainly help you make a decision on the purchase.
If you already are a holder of Char-Broil 463230513, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Char-Broil 463230513.
However, one of the most important roles played by the user manual is to help in solving problems with Char-Broil 463230513. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Char-Broil 463230513 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
