Instruction/ maintenance manual of the product DH2000 Champion
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Door-type High T emperature Dishwasher Installation/Operation Manual with Service Re placement Parts 2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0 905/562-4195 Fax: 905/562-4618 T oll-free: 800/ 263-5798 3765 Champion Boulevard Winston-Salem, NC 27105 336/661-1556 Fax: 336/661-1660 T oll-free: 800/ 858-4477 Issue Date: 8.
COPYRIGHT © 201 1 All rights reserved Printed in the USA For future reference, record your dishwasher information in the box below . Model Number__________________________ Serial Number______________.
http://www .championindustries.com/canada/register REGISTER YOUR PRODUCT ONLINE Make sure you are connected to the internet then click or enter the address below .
PR ODUCT REGISTRA TION BY FA X (336) 661-1660 in the USA 1-(800) 204-0109 in Canada IMPORTANT IMPORTANT Model Serial # Date of Installation: Company Name: T elephone #: ( ) --- Contact: Address: Addre.
i Revision History Revision Revised Serial Number Revision Date Pages Effectivity Description 6.12.09 All D09037592 Released First Edition Revision History • TheRevisionHistorycancontainpartnumberchanges,newinstructions,or informationthatwasnotavailableatprinttime.
ii Limited Warranty LIMITED W ARRANTY ChampionIndustriesInc.(hereinreferredtoasChampion),3765ChampionBlvd.,Winston-Salem,NorthCarolina27105, andP .
iii Revision History ........................................................................................................... i Limited Warranty .......................................................................................................
iv Model Description Model Description 2000 Series Hightemperaturehotwatersanitizingdishwasherwith built-in40-70°F/22-82°Criseboosterheater .
1 NOTE: The installation of your dishwasher must be performed by qualified service personnel. Problems due to improper installation are not covered by the W arranty . 1. Inspect the outside of the dishwasher carton for signs of damage. 2. Remove the carton and inspect the dishwasher for damage.
2 Installation Converting Straight-through Operation to Corner Operation Dishwashers are shipped from the factory for Straight-through operation. Refer to the diagrams below and on the next page to convert a Straight-through operation machine to a Corner operation machine.
3 Installation Converting Straight-through Operation to Corner Operation wall wall A A T o convert track guides and door-lift for corner operation: 1. Remove the rack guide (A); save the fasteners. Move (A) and re-attach as shown in the illustration at right.
4 Installation Electrical Connections A TTENTION A qualified electrician must connect the main incoming power to the dishwasher in accordance with all local codes and regulations or in the absence of local codes in accordance with the National Electrical Code.
5 A standard 3-phase operation dishwasher can be converted for 1-phase operation with the installation of a jumper wire on the main terminal and rewiring of the wash tank and booster tank heaters. A jumper wire, jumper bars and a new data plate are stowed on top of the wash tank heater junction box.
6 Installation Hot W ater Connection NOTE: Plumbing connections must comply with all national and/or local plumbing and sanitary codes. The hot water connection is located at the lower left-rear side of the dishwasher . A 3/4" line strainer and pressure regulating valve (PRV) were installed at the factory .
7 Installation NOTE: Consult a qualified chemical supplier for chemical supplies and chemical dispensing equipment. Chemical Dispenser Provisions Detergent Rinse-aid V ent Fan Control 1. A vent fan control signal is provided on a terminal block located inside the top-mounted control cabinet.
8 Initial Start-up Installation Check List 1. Remove any protective lm from dishwasher . Check the interior for foreign material. 2. Make sure that the dishwasher is permanently located. 3. Make sure that all utility connections are complete. 4. Make sure that the chemical supply containers are full.
9 Operation Normal Operation Mode Door Safety Switch Power Switch W ash T emperature Gauge Final Rinse T emperature Gauge Pressure Gauge In-cycle Light Follow the instructions below to operate the dishwasher in a Normal W ash Mode. A Rinse Sentry feature holds the dishwasher in a wash mode if the booster heater temperature is below 180ºF/82ºC.
10 Operation Normal Operation Mode (continued) Final Rinse Pressure W ash T emperature Final Rinse T emperature WINSTON-SALEM,NC CHAMPION INDUSTRIES, INC. 10 0 30 20 PSI 60 50 40 0 20 40 60 80 100 120 140 160 180 200 220 100 80 60 40 20 0 20 40 60 80 100 120 140 160 180 200 220 100 80 60 40 20 20-25 PSI 150°F/66°C 180-195°F 82-91°C 12.
1 1 Operation Rinse Sentry Operation Mode The nal rinse water temperature must be a minimum of 180ºF/82ºC during the final rinse cycle to ensure that all wares are sanitized.
12 After Each Meal Period or every 8 Hours of Operation. 1. Press the lighted power switch to the OFF position. The power switch light will go out and the automatic drain cycle will operate for 10-minutes. 2. Flush the interior of the machine with fresh water .
13 Cleaning Cleaning and Maintenance At the End of the Day 1. Perform Steps 1-10 on the previous page. 2. Remove the upper and lower rinse and wash spray arms. The spray arms are interchangeable. 3. Unscrew the upper and lower rinse arm spindles (A). Remove the rinse arm assemblies 4.
14 Cleaning and Maintenance Minerals accumulate on the interior surfaces of the dishwasher . The deposits have a white haze and, in cases of heavy accumulation, may appear as a granular solid. The generic name for mineral deposits is lime. The removal of lime deposits is called de-liming.
15 Cleaning and Maintenance Maintenance Daily Maintenance 1. Check all of the wash arm and rinse arm spray jets and clean as necessary . 2. Make sure the water supply is on and that the drain is not clogged. 3. Check the temperature gauges and/or displays to ensure that they are operating.
16 T roubleshooting Follow the troubleshooting guide below in the event that your dishwasher does not operate as expected. Perform the basic checks below before calling an authorized service agent: 1. Make sure that the main water supply is turned on.
17 Service Replacement Parts Service Replacement Parts Illustrations Page W ash Pump/Motor Assembly ................................................................................................................................ 18 Booster Assembly ..
18 Wash Pump/Motor Assembly 12 11 10 14 13 9 8 7 6 5 4 1 2 3.
19 Item Part Description Qty . No. No. 1 1 14134 SLINGER, W A TER 1 2 1 14135 NUT 9 3 1 14136 SCREW 9 4 1 14137 BACKPLA TE, PUMP 1 5 1 14138 GASKET , PUMP 1 6 1 14139 SEAL, PUMP 1 7 1 14140 W ASHER 1 .
20 Booster Assembly 6 7 7 8 4 5 1 3 14 16 17 15 13 12 18 19 20 21 22 10 11 9 2 7.
21 Item Part Description Qty . No. No. 1 100184 NIPPLE, 3/4" NPT X CLOSE BRASS 2 2 100210 PLUG, 1/8" SST 1 3 100571 UNION, 3/4" NPT BRASS 1 4 102444 ELBOW , STREET 3/4" NPT X 90° BRASS 2 5 107550 V AL VE, PRESSURE REG.
22 Control Panel Assembly 2 4 8 1 6 48 32 47 33 35 25 20 41 30 36 49 23 51 42 39 34 40 50 44 45 9 10 18 11 43 46 27 28 37 22 31 21 26 5.
23 Item Part Description Qty . No. No. Control Panel Assembly 1 100003 NUT , HEX PLAIN 1/4-20 SST 8 2 100007 SCREW , TRUSS HD. 10-32 X 3/8" SST 5 3 100100 SCREW , ROUND HD.
24 Wash and Rinse Spray Arm Assemblies 37 27 28 29 33 35 34 3 16 15 24 2 3 17 14 1 4 5 8 7 6 9 8 32 19 10 12 11 23 20 18 26 18 21 37 25 31 30 13 22.
25 Item Part Description Qty . No. No. 1 100135 GAUGE, PRESSURE 0-60 PSI 1 2 100156 LOCKNUT , 3/4" NPT BRASS 1 3 100171 BUSHING, RED. F ACE 3/4" X 1/2" BRASS 3 4 100599 CROSS, 3/4" NPT BRASS 1 5 100736 BOL T , HEX HD. 1/4-20 X 3/4" SST 2 6 102388 BUSHING, RED 1/2" NPT X 1/4" NPT BRASS 1 7 102525 TEE, RED.
26 Hood and Door Assembly 14 11 25 12 4 2 17 15 13 9 7 16 21 11 10 10 20 20 4 6 24 18 5 1 3 4 8 3 6 26 22 24 19 23 4 21 27 27 28 29 29 29 13.
27 Item Part Description Qty . No. No. Hood and Door Assembly 1 100002 BOL T , HEX HD., 1/4-20 X 1-3/8" SST 2 2 100738 BOL T , HEX HD., 1/4-20 X 1" SST 4 3 106014 NUT , HEX ACORN PLAIN, 1/4-.
28 T rack Assemby 5 6 7 9 3 4 1 2 8 11 10.
29 Item Part Description Qty . No. No. T rack Assembly 1 100003 HEX PLAIN NUT , 1/4-20 SST 6 2 100073 SCREW , TRUSS HD., 1/4-20 X 1/2" SST 6 3 100754 SCREW , FLA T HD.
30 Wash T ank Heat, Drain, Screens, Hoses 3 4 10 10 8 5 9 2 1 1 3 11 12 25 13 14 15 16 16 17 18 19 20 21 22 23 24 1 1 6 7.
31 Item Part Description Qty . No. No. Wash T ank Heat, Drain, Screens, Hoses 1 107340 CLAMP , HOSE 4 2 1 14745 HOSE, DISCHARGE 1 3 104203 CLAMP , HOSE 2 4 1 14467 HOSE, SUCTION 1 5 332543 COVER, JUNC.
32 32 Item Part Description Qty . No. No. Dish Racks, Line Strainer , PRV 1 2 3 4.
33 Item Part Description Qty . No. No. Dish Racks, Line Strainer , PRV 1 101273 DISH RACK, FLA T -BOTTOM AR 2 101285 DISH RACK, PEG AR 3 1 10768 STRAINER, LINE 3/4" BRONZE 1 4 107550 V AL VE, PRES.
34 T imer Chart, Electrical Schematic Illustrations Page T imer Chart ................................................................................................................................ 35 Electrical Schematic ............................
35 Timer Chart TIME CY CLE - DH/MD2000 DWG. 114470-0/B 3/10/09 L.B. 60 10 02 0 40 30 50 70 90 80 100 100 80 90 70 50 30 40 20 01 0 60 60 10 02 0 40 30 50 70 90 80 100 100 80 90 70 50 30 40 20 01 0 60 .
36 Electrical Schematic BY DA TE DESCRIPTION RE V. B RE V. The Dishwashing Machine Specialists RE V. DESCRIPTION DA TE BY CUSTOMER TO SUPPL Y RA TED VOL TA GE/PHASE/Hz, AS SPECIFIED PER ORDER, TO DISCONNECT SWITCH. ALL POWER SUPPLIED TO EACH CONNE CT ION POINT MUST CO MP LY WITH ALL LO CAL ELEC TRIC CO DES.
An important point after buying a device Champion DH2000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Champion DH2000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Champion DH2000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Champion DH2000 you will learn all the available features of the product, as well as information on its operation. The information that you get Champion DH2000 will certainly help you make a decision on the purchase.
If you already are a holder of Champion DH2000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Champion DH2000.
However, one of the most important roles played by the user manual is to help in solving problems with Champion DH2000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Champion DH2000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
