Instruction/ maintenance manual of the product 3405BG CFM Corporation
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Assembly and Owner ’ s Manual Models: 3005G 3405GT 3405BG 3405GW 3405BGW 3605G 3405G Gas Smoker ASSEMBLER / INST ALLER: Leave these instructions with the consumer . CONSUMER / USER: This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.
2 READ ALL INSTRUCTIONS AND W ARNINGS! YOUR SAFETY IS VER Y IMPORT ANT - F AILURE TO FOLLOW PROPER PROCEDURES AND SAFEGUARDS MA Y RESUL T IN SERIOUS PERSONAL INJUR Y OR PROPERTY DAMAGE. W ARNING DO NOT use this smoker in a manner other than its intended purpose.
3 W ARNING Use caution when operating the door of the smoker while in operation. Keep hands, face and body safe from hot steam or flare-ups. Protect your nose and mouth from smoker inhalation. DO NOT wear loose clothing while operating the smoker . T ie back long hair while operating the smoker .
4 Assembly Step 1 - Identifying the parts Check your contents for these parts. If you are missing any parts, or if any parts are damaged, please call our toll-free customer service line to order parts.
5 Identifying the parts - Continued Check your contents for these parts. If you are missing any parts, or if any parts are damaged, please call our toll-free customer service line to order parts. DO NOT RETURN YOUR SMOKER TO THE RET AILER - CALL US FIRST! 1-800-668-5323 Ref.
6 Locate these parts: Assembly Step 2 T ools needed: Hardware: Phillips head screwdriver Hardware Bag 1/4-20 x 5/8” Bolts 16 Required A 1. Set the cabinet assembly top side down. Be sure to remove all loose inner packages. T o prevent scratch- ing or damaging your smoker , set the cabinet on a padded surface such as cardboard or carpet.
7 Assembly Step 3 T ools needed: Hardware Bag A Locate these parts: 1/4-20 x 5/8” Bolts (2 remaining from previous step) Phillips head screwdriver 1.
8 Assembly Step 4 T ools needed: Hardware Bag Locate these parts: Burner Assembly Phillips head screwdriver 1/4-20 x 1/2” Bolts 3 required B Hardware: 1. Set the burner assembly onto the cabinet as shown. IMPORT ANT : The burner tube must slide properly onto the valve stem as shown below .
9 Assembly Step 5 T ools needed: Hardware Bag Locate these parts: Phillips head screwdriver 1/2” Wrench 10-24 Nuts 1 required 10-24 Lock W ashers 1 required 10-24 x 5/8” Bolt 1 required C Hardware: 1.
10 Assembly Step 6 1. Align the carry handle with the corresponding holes on the side of the cabinet. The handles must be positioned upright with the bolt holes on the bottom.
1 1 Assembly Step 7 Locate these parts: Wood Chip Box and Lid Wood Box Rack No tools or hardware are required for this step. 1. Insert the wood box rack into the bottom of the smoker . 2.
12 Assembly Step 8 Locate these parts: Cooking Grids W ater Pan No tools or hardware are required for this step. 1. Slide the water pan into the bottom rack position. 2. Insert the cooking grids into any of the remaining rack po - sitions as desired.
13 Assembly Step 9 1. Slide the handle washer onto the end of the door handle, followed by the handle spring. 2. Feed the door handle into the hole through the front of the door panel. 3. From the back side of the door panel, insert the mounting bracket over the end of the handle.
14 Locate these parts: 2 Push Nuts Nameplate w/Heat Indicator No tools are required for this step. 1. Insert the nameplate mounts and heat indicator prong through the mounting holes in the front of the door panel. 2. From the inside of the door panel, securely attach the push nuts to the nameplate mounts.
15 Assembly Step 1 1 T ools needed: Locate these parts: Zip Tie Hardware Bag G S-Hook Pliers Using the zip tie, secure the hose to the front leg as shown. Do not pull the zip tie tight - leave it just loose enough so the hose can be adjusted if needed.
16 ALL INSTRUCTIONS AND SAFEGUARDS ON THIS P AGE MUST BE FOLLOWED T O PREVENT FIRE, DAMAGE AND / OR INJUR Y . W ARNING Connecting the LP T ank 1. The knob on the LP tank must be closed. See that the knob is turned clockwise to full stop. 2. Check that the control knob on the smoker is turned off.
17 ALL INSTRUCTIONS AND SAFEGUARDS ON THIS P AGE MUST BE FOLLOWED T O PREVENT FIRE, DAMAGE AND / OR INJUR Y . W ARNING Connecting the LP T ank - Continued If there is a question on the identity of your unit and of the type of fuel to be used, please look on the data plate.
18 Operating Instructions Pre-Use Procedures Y our smoker has been packaged with a retail store leave point-of-purchase label that hangs on the front of the door panel. The label must be removed before use. T o remove the label, simply cut or tear along the indicated line and pull the top portion of the label from behind the name plate.
19 Adding W ood / Charcoal T o add wood chips before cooking, simply fill the wood chip box with your choice of flavoring hardwood chips. The amount and type of wood you use is entirely up to you. One full box is typically enough for several hours of smok- ing.
20 Lighting Procedure Ignitor Lighting System: 1. Check all connections for leaks using the “soapy water” (checking for leaks) test as explained on Page 17. 2. Open the smoker cabinet door . 3. Check for any blockage to the venturi tube or burner .
21 Cooking Tip - Damper Adjustments: ☞ For better performance, rotate the smoker to where the front or back of the cabinet is facing the wind. This allows the adjustment of the dampers to be more ef fective and accurate. ☞ The dampers should never be fully closed.
22 Cooking Instructions Y ou Are Now Ready to Begin: IMPORT ANT : Before each use, clean and inspect the hose and the connection to the LP cylinder . If there is evidence of abrasion, wear , cuts or leaks, the hose must be replaced before the smoker is used.
23 T emperature Chart Here is a chart for measuring properly cooked meat temperature: (USDA Standard) Ground Meats & Meat Mixtures Poultry T urkey 165° F (74° C) Chicken, whole 180° F (82° C) .
24 After Use Safety and Maintenance W ARNING Use caution when lifting and moving the smoker to avoid strains or back injury . 2 people are recommended to lift or move the smoker . DO NOT replace cover on smoker if unit is still hot. DO NOT store the smoker near gasoline or other combustible liquids or where combustible vapors may be present.
25 Manufacturer ’ s Limited W arranty The Great Outdoors ® Smoky Mountain Series™ smoker is guaranteed against bro- ken or damaged parts at the time of purchase. All parts carry a 1 year limited war- ranty except the water bowl, which is guaranteed to be free of defects for 90 days.
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27 Statement of Commitment Congratulations and thank you for your purchase of a Smoky Mountain Series Smoker . We are pleased that you have recognized the value of the design, function and quality of compo- nents used in this product. We believe it is among the finest on the market.
2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 800-668-5323 • www .cfmcorp.com CFM Corporation 2007 CFM Corporation, Smoky Mountain Series, the Smoky Mountain Series logo and the Gre.
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