Instruction/ maintenance manual of the product 627G CAT
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SEBU78 58-03 July 200 9 Operation and Maintenance Manual 627 G W heel T r ac tor-S cr a per DBD1-Up (Machin e) DBZ1-Up (Scrape r) SAFETY .CA T .COM.
i036 0278 0 Important Safety Information Most acc idents th at involve pro duct operat ion, main tenance and r epair are c aused by failur e to observe basic s afety ru les or precau tions . An acci dent ca n often be av oided b y recogni zing pote ntially h azardou s situati ons before an acc ident occ urs.
6 SEBU78 58-03 Safety Se ction Safety M essages Safety Section i036409 71 Safety Messages SMCS Code: 7000; 740 5 There are se veral speci fi c safet y mes sage s on t his machin e. The exa ct loca tion of t he safe ty mes sage s and th e descr iption of t he safety messag es are reviewed i n th is section .
SEBU78 58-03 7 Safety Sec tion Safety Mes sages g01953 867 Illustration 2.
8 SEBU78 58-03 Safety Se ction Safety M essages g01954 945 Illustration 3.
SEBU78 58-03 9 Safety Sec tion Safety Mes sages Do No t Oper at e ( 1) This sa fety mess age i s positione d on the r ight si de of the RO PS. This sa fety mess age is also pos ition ed in the engi ne compar tment of the ma chine. Thi s safety messa ge is als o positio ned on the s craper en gine on the lef t side.
10 SEBU78 58-03 Safety Se ction Safety M essages D oN o tW e l dO nT h eR O P S / F O P S Structure (4) This safety mes sage is po sitione d outside of th e cab to the le ft of th e rear wi ndow .
SEBU78 58-03 11 Safety Sec tion Safety Mes sages Seat Belt (6) This sa fety mess age i s positione d on the r ight si de of the ROP S. g013709 08 A seat belt should be worn at all times during ma- chine operation to prev ent serious injury or death in the e vent of an accident or mac hine ov erturn.
12 SEBU78 58-03 Safety Se ction Safety M essages Engine Co olant (9) This sa fety message is p osition ed on the to p of the radi ato r ta nk. g013716 40 The coolant is hot and the coola nt is under pres- sure. Do not touch the hot surfaces . Refer to the Operation and Maintenance Manual for the proce- dure to follow when you check the radiator .
SEBU78 58-03 13 Safety Sec tion Safety Mes sages Engine Co olant (1 1) This me ssag e is locat ed to t he ri ght hand si de of the a ccess do or tha t is on th e top o f the rear engine hood for the sc raper . g013716 4 0 The coolant is hot and the coola nt is under pres- sure.
14 SEBU78 58-03 Safety Se ction Safety M essages Product Link (13) (If Equipped) This safety messag e is p ositione d in the cab . g01381177 This machine is equipped with a Caterpillar Produc t Link communication device.
SEBU78 58-03 15 Safety Sec tion Additi onal Mes sages i032004 84 Additio nal Messages SMCS Code: 7000; 740 5 g01633 794 Illustration 4.
16 SEBU78 58-03 Safety Se ction Additi onal Message s g016337 96 Illustration 5 g016337 97 Illustration 6 g016337 99 Illustration 7 g01633 801 Illustration 8 g01633 802 Illustration 9 Alternat e Exit (1) This mess age is located on the ROPS s upport assemb ly behin d the op erato r and to th e right o f the operator.
SEBU78 58-03 17 Safety Sec tion Additi onal Mes sages This message is loca ted on t he disc harg e line of th e air co nditione r compress or . g009240 82 Illustration 1 1 Air T an k (3) This mess age i s locat ed at the bot tom of the l eft si de acces s door on th e tractor .
18 SEBU78 58-03 Safety Se ction General Haz ard Inform ation g01 132922 Illustration 16 Engine Coolant (8) This message is l ocated ins ide the e ngine compar tment on the top of t he coolant tan k for the tracto r . T his mess age is als o located ab ove the sigh t glass f or the cooli ng system on the ri ght side of th e scrape r .
SEBU78 58-03 19 Safety Sec tion Gener al Hazard I nforma tion Obey al l local r egula tions fo r the di sposal of liquids . Use al l clea ning s olution s wit h care. Report a ll necess ar y rep airs. Do n ot allow unauthorized personnel o n the equipm ent.
20 SEBU78 58-03 Safety Se ction Crush ing Preventi on and Cutting Prev ention Asbestos Information g007020 22 Illustrat ion 21 Caterpi llar equipm ent and replacem ent part s that are shippe d f rom Caterp illar are a sbestos free. Ca terpillar recom mends th e use of on ly gen uine Cater pillar repla cemen t parts.
SEBU78 58-03 21 Safety Sec tion Burn Pr eventio n Never jump acr o ss the starte r solenoid te rmin als in or der to s tart the engin e. Unex pected m achine moveme nt co uld res ult . Whenev er there a re equipme nt control lin kages the clearan ce in the linkage ar ea will change with the moveme nt of t he equipm ent or the m achine.
22 SEBU78 58-03 Safety Se ction Fire Pr evention an d Explos ion Prev ention Alway s perform a Walk-Around Inspec tion, whic h may hel p you ide ntify a fi re haz ard. Do not o pera te a machin e when a fi re hazard ex ists. Contact your Caterpil lar d ealer for serv ice.
SEBU78 58-03 23 Safety Sec tion Fire Pr ev entio n an d Expl osio n Pre vent ion Caterpil lar re commends the follo wing in order to mini mize t he risk o f fi re or an explosion related t o the batte ry . Do not ope rate a machine i f battery cable s or related parts sh ow signs of wea r or damage.
24 SEBU78 58-03 Safety Se ction Fire E xtinguis her Loc ation g006876 00 Illustration 26 Check li nes, tubes an d hoses c arefully . Wear Pers onal Prot ection Equ ipmen t (PPE) i n order to check for leak s. Alway s use a boar d or cardb oard when yo u check f or a leak .
SEBU78 58-03 25 Safety Sec tion T ire Informatio n • walkways • front side doo r of engine hood Do not we ld a bracket on th e Rollover Prot ective Struct ure ( ROPS) in orde r to i nstal l th e fi re ext inguish e r . Also, do not dril l holes in th e ROPS in order t o moun t the fi re ex tinguis her on the ROP S.
26 SEBU78 58-03 Safety Se ction Engin e Star tin g g009278 04 Illustration 28 Depres s the mac hine hor n (1) in or der to m ake sure that th e machine ho rn works prope rly . g01 120628 Illustration 29 Ty p i c al example Adjust th e mirrors (2) o n your m achine f or the best oper at or visi on.
SEBU78 58-03 27 Safety Sec tion Visibility In formatio n i031623 17 Visibility Information SMCS Code: 7000 Before you sta rt the machine , perform a wal k-arou nd inspe ction in order to ens ure that ther e are no hazards a round th e mac hine.
28 SEBU78 58-03 Safety Se ction Operati on Not e: The shade d ar eas indica te the appr oximat e locati on of area s wit h sig ni fi cant restri cted visib ili ty . There is restrict ed visib ility to th e area di rectly b e- hind the mach ine. Failure to mak e sure the area is clear could result in injury or death.
SEBU78 58-03 29 Safety Sec tion Park ing After the m achi ne is parked a nd the parki ng brake is enga ged, allow the e ngine to run f or two mi nutes before s hutdown. Thi s allows hot ar eas of the engi ne to co ol gradua lly . i033709 80 Parking SMCS Code: 7000 Park the mac hine on a lev el surface.
30 SEBU78 58-03 Safety Se ction Equipm ent Loweri ng with Engi ne Stopped Operat ing tech niques – K eep all at tachments or pulled load s low to the ground for optimum s tability . Machi ne syste m s have limitations on slope s – Slopes ca n affect the proper f unction and o peration of the var ious machi ne syst ems.
SEBU78 58-03 31 Safety Sec tion Sound I nfo rmat ion an d Vi br ati on Info rmat ion • J o bs i t eo r g a n i zatio n, prep aration , env ironmen t, weather , and mater ial • Mach ine type, quali.
32 SEBU78 58-03 Safety Se ction Sound Info rmation and Vibration Info rmation c. Provide m achin es and s chedul e time in ord er to mainta in the c ondit ions of the terrain . 4. Use a s eat that meets “IS O 7096”. K eep the seat main tained and a djust ed.
SEBU78 58-03 33 Safety Sec tion Oper ator Statio n i036343 21 Operato r Station SMCS Code: 7000 S/N: DBD1-Up Any mod i fi cations to the i nside of th e operato r stat ion should no t pr oject into the ope rator spac e or into the spac e for the comp anion seat ( if equipped ).
34 SEBU78 58-03 Safety Se ction Guar ds • Demolition a pp licatio ns • Rock quarries • Forestry pr oducts Additiona l g uar ds may be requ ired fo r speci fi c applic ation s or w ork tool s. Th e Ope ration an d Mainten ance Ma nual for yo ur machin e or your work t ool w i ll provide spec i fi c requi rements fo r the guards .
An important point after buying a device CAT 627G (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought CAT 627G yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data CAT 627G - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, CAT 627G you will learn all the available features of the product, as well as information on its operation. The information that you get CAT 627G will certainly help you make a decision on the purchase.
If you already are a holder of CAT 627G, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime CAT 627G.
However, one of the most important roles played by the user manual is to help in solving problems with CAT 627G. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device CAT 627G along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center