Instruction/ maintenance manual of the product Z8075-105 Carrier
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Manufacturer reserves the right to disco ntinue, or change at any time, specifications or de signs without notice and without inc urring obligations. Catalog No . 04-53480060-01 Printed in U .S.A. F orm 48Z-8SI Pg 1 4-09 Replaces: 48Z-7SI Installation Instr uctions CONTENTS Page GENERAL .
2 INST ALLA TION Jobsite Survey — Complete the following checks before installation. 1. Consult local building codes and the NEC (National Electrical Code) (ANSI/NFP A [National Fire Protection Association] 70) for special installation requirements.
3 Table 1A — Physical Data (48ZG,ZN030-0 50) LEGEN D *460-3-60 only . BASE UNIT 48ZG,ZN030 48ZG,ZN035 NOMINAL CAP ACITY (tons) 30 35 OPERA TING WEIGHT (lb) Standard Chassis Extended Chassis Standard.
4 Table 1A — Physical Data (48ZG,ZN030-050 ) (cont) LEGEN D *460-3-60 only . BASE UNIT 48ZG,ZN040 48ZG,ZN050 NOMINAL CAP ACITY (tons) 40 50 OPERA TING WEIGHT (lb) Standard Chassis Extended Chas sis .
5 Table 1B — Physical Data (48ZG,ZN055-0 70) LE GEND BASE UNIT 48ZG,ZN055 48ZG,ZN060 48ZG,ZN070 NOMINAL CAP ACITY (tons) 55 60 70 OPERA TING WEIGHT (lb) Standard Chassis Extended Chassi s Standard C.
6 Table 1C — Physical Data (48ZG,ZN075-1 05) B ASE UNIT 48ZG,ZN075 48ZG,ZN090 48ZG,ZN105 NOMINAL CAP ACITY (tons) 75 90 105 OPERA T ING WEIGHT (lb) Base Unit without Economizer Low Heat/High Heat 10.
7 Table 1C — Physical Data (48ZG,ZN075- 105) (cont) LEGEND B ASE UNIT 48ZG,ZN075 48ZG,ZN090 48ZG,ZN105 OPTIONAL PO WER EXHA UST Centr ifugal, 18 x 15 in. (Any motor a vai lable on an y unit.) Quantity ...Motor Hp 2...5 2...7.5 2. ..10 Motor Frame Size 184T 213T 215T Efficiency at Full Load (%) High Efficiency 87.
8 Table 1D — Phys ical Data (48Z6,Z80 75-105) B ASE UNIT 48Z6,Z8075 48Z6,Z8090 48Z6,Z8105 NOMINAL CAP ACITY (tons) 75 90 105 OPERA T ING WEIGHT (lb) Base Unit without Economizer Low Heat/High Heat 1.
9 Table 1D — Physical Data (48Z6,Z8075- 105) (cont) LEGEND B ASE UNIT 4 8Z6,Z8075 48Z6,Z8090 48Z6,Z8105 RETURN/EXHA UST F AN Plenum F an, 47.13 in. (An y motor av ailab le on any unit .) Quantity ...Motor Hp 1...20 1...25 1...30 1...40 Motor Frame Size 256T 284T 286T 324T Efficiency at Full Load (%) High/Premium 91/93.
10 Table 1E — Physical Data (48ZT, ZW075-105) BA SE UNIT 48ZT ,ZW075 48ZT ,ZW090 48ZT ,ZW105 NOMINAL CAP ACITY (tons) 75 80 100 OPERA T ING WEIGHT (lb) Base Unit without Economizer Low Heat/High Heat 13,205/13, 380 13,415/13,590 14,145/14 ,320 COMPRESSOR Semi-Hermetic Number 224 Circuit (No.
11 Table 1E — Physical Data (48ZT,ZW075-105) (cont ) LEGEND Table 2 — Operating Weights of Options and Accessories (lb) *Includes hood. B ASE UNIT 48ZT ,ZW075 48ZT , ZW090 48ZT ,ZW105 PO WER EXHA UST Centrifugal, 22 x 20 in., 1 11 / 16 in. shaft diam eter (Any motor available on any unit) To t a l H p 20 30 40 50 60 Quantity .
12 Table 3 — Supply Fan Drive Data *Sizes 040,050 only . NO TE: Part numbers are Browning Manuf acturing Cor p . ref erence. Table 4 — Power Exhaust Fan Driv e Data *High-Efficiency Motor Option. †Premium-Efficiency Motor Option. **Applies to both motor options.
13 * Fig. 1 — Roof Curb; Sizes 030-050 UNIT TYPE DIMENSION UNIT SIZE 030,035 UNIT SIZE 040,050 VERTICAL SUPPL Y AND RETURN WITH GAS HEA T A B 21 ′ -8 1 / 16 ″ 13 ′ -3 11 / 16 ″ 25 ′ -8 11 .
14 * Fig. 2 — Roof Curb; Sizes 055-070 and Si zes 075-105 withou t High-Capacity Powe r Exhaust UNIT TYPE DIMENSION UNIT SIZE 055-105 VERTICAL SUPPL Y AND RETURN WITH GAS HEA T A B 27 ′ -9 11 / 16.
15 Fig. 3 — Roof Curb; Sizes 075 -105 with High-Capacity Power Exhaust.
16 * Fig. 4 — Condenser Section Roof Curb (Size 055 and 060 Only).
17 * Fig. 5 — Condenser Secti on Roof Curb (Size 070 -105 Only).
18 9 3/4" "X"- NO GASKET 4 REF . DET AIL A-A A A "X" 4 1 3 2 CONDENSER END SUPPORT 5 5 Fig. 6 — Gasket Loc ation on Roof Curb ( 48ZG,ZN055-105 and 48Z6,Z8075 -105 Units) Fig.
19 Fig. 9 — Rigging Label — Size 030 -050 Units (Stan dard Chassis) Fig. 8 — Gasket Loc ation on Roof Curb (4 8ZT,ZW075-10 5 Units) CA UTION NO TICE T O RIGGERS 1. ALL P ANELS MUST BE IN PLACE WHEN RIGGING. 2. DO NO T A TTEMPT TO FORK THESE UNITS.
20 Fig. 11 — Rigging Label — Size 03 0-050 Units (Ex tended Chassis) CA UTION NO TICE T O RIGGERS 1. ALL P ANELS MUST BE IN PLACE WHEN RIGGING. 2. DO NO T A TTEMPT T O FORK THESE UNITS. UNIT WEIGHT A B ECONOMIZER lb kg in. mm in. mm lb kg 48Z030 6270 2844 95.
21 Fig. 13 — Rigging Label — 48 ZT,ZW075-105 Units (High-Ca pacity Power Exhaust Units) CA UTION NO TICE T O RIGGERS 1. ALL P ANELS MUST BE IN PLACE WHEN RIGGING. 2. DO NO T A TTEMPT TO FORK THESE UNITS. UNIT WEIGHT A lb kg in. mm 48Z075 13,380 6069 298.
22 3 2 A B 4 1 Fig. 14 — Weight Distr ibution and Center of Gravity UNITS 48ZG,ZN SIZE CORNER WEIGHTS (lb) TOT AL (lb) AB 1 2 3 4 ft-in. ft-in. VERTICAL SUPPL Y AND RETURN/ LO W GAS HEA T 030 1968 1.
23 Condensate Drain Connections — There are a to- tal of five drain connections required on each unit: one primary drain (on right-hand side of the unit) and four secondary drains (two on each side of unit). PR IM ARY DR AIN — The primary drain is a 2-in.
24 Fig. 15 — Base Unit Dimensional Draw ing — 48ZG, ZN030,035 (Sta ndard Chassis ) →.
25 Fig. 16 — Base Unit Dimensional Draw ing — 48ZG, ZN040,050 (Sta ndard Chassis ).
26 Fig. 17 — Base Unit Dimens ional Draw ing — 4 8ZG,ZN055-070 (St andard Chassis).
27 Fig. 18 — Base Unit Dimens ional Drawi ng — 48ZG,ZN075-10 5 (Standard Chassis) a48-8451.
28 Fig. 19 — Base Unit Dimen sional Drawing — 48ZG,ZN0 30,035 (Exte nded Chassis ).
29 Fig. 20 — Base Unit Dimen sional Drawing — 48ZG,ZN0 40,050 (Exte nded Chassis ).
30 Fig. 21 — Base Unit Dimen sional Drawing — 48ZG,ZN0 55,060 (Exte nded Chassis ) a48-8452.
31 [10 4.65] [22.35] 0'-0 7/8" D LOW VOLTAGE [1933] 6'-4 1/8" [352] 1'-1 3/4" CONTROL POWER Fig. 22 — Base Unit Dimensional Drawing — 48ZT,ZW 075 -105 (Units with Hig.
32 Fig. 23 — Base Unit Dimensiona l Drawing — 48Z6,Z80 75-105 (Units with Ret urn/Exhaust Fan ) a48-8454.
33 Install Outdoor Hoods (48ZG,ZN,Z6,Z8 Units) UNIT SIZES 030-050 25% Outdoor-Air Hoods (Units without Econom izer Option) (Fig. 29) 1. Outdoor-air hoods are shipped bolted to the unit in a ship- ping position. Remove the 6 screws holding each 25% outdoor air hood shipping cover in place.
34 RTV (ALL HOODS) 4” OUTDOOR-AIR HOOD Fig. 30 — Outdoor-Air and Econ omizer Hood OUTDOOR AIR HOOD OUTDOOR AIR HOOD Fig. 29 — Outdoor Air Hood Installation (Sizes 030- 050) SIDE HOOD (ROT A TE OPEN) SIDE HOOD (ROT A TE OPEN) END HOOD (FIXED) Fig.
35 Install Economizer Hoods (48ZT ,ZW Units) — The economizer uses a total of 4 outdoor intake hoods, 2 on each side of the unit. See Fi g. 37. T wo small hoods (one per side) are factory-installed and are pivoted inside the unit chas- sis for shipment.
36 Field Wire Routing UN IT S IZ ES 03 0- 05 0 — Field wiring can be brought into the unit through the basepan and roof curb or through the corner post in the side of the unit next to the control box. A 3 1 / 2 -in. NP T coupling for field power and a 3 / 4 -in.
37 Units with Factory-Installed D isconnect — The factory- installed disconnect is an interlocking, door -type. The discon- nect handle locks the door when it is in the ON position. The disconnect handle must be in the OFF position to open the con- trol box door .
38 Fig. 40 — Disconnect Location — 48ZG,ZN0 55-105 and 48Z6,Z807 5-105 Units CA UTION Use care when drilling in to cor ner post to av oid damage to con- denser coil. Fig. 41 — Disconnect Location — 48ZT,ZW0 75-105 Units CA UTION Use care when drilling into cor ner post to av oid damage to con- denser coil.
39 23 13 12 1 1 22 21 DISCONNECT PER NEC EQUIP GND FIELD WIRE F ACT ORY WIRE Fig. 44 — Field Po wer Wiring Conne ctions for Factory-In stalled Disconne ct 21 11 22 12 23 13 DISCONNECT PER NEC EQUIP GND TB1 Fig. 43 — Factory -Installed Disconnec t Location LEGEND Fig.
40 Table 7 — Elect rical Data, 48ZG,ZN0 30 Units LEGEND NOTE: Units use 1 (lo w heat) or 2 (high heat) combusti on fan motors r ated at 0.3 FLA each. NOMINAL V O LTA G E (3 Ph 60 Hz) V O LTA G E RANGE COMPRESSOR OFM IFM EXHAUST FA N PO WER SUPPL Y No.
41 Table 8 — Elect rical Data, 48ZG,ZN0 35 Units LEGEND NOTE: Units use 1 (lo w heat) or 2 (high heat) combustion fan motors rated at 0.3 FLA each. NOMINAL V O LTA G E (3 Ph 60 Hz) V O LTA G E RANGE COMPRESSOR OFM IFM EXHAUST FA N PO WER SUPPL Y No.
42 Table 9 — Elect rical Data, 48ZG,ZN0 40 Units LEGEND NOTE: Units use 1 (lo w heat) or 2 (high heat) combusti on fan motors r ated at 0.3 FLA each. NOMINAL V O LTA G E (3 Ph 60 Hz) V O LTA G E RANGE COMPRESSOR OFM IFM EXHAUST FA N PO WER SUPPL Y No.
43 Table 10 — Electrical Data, 48ZG,ZN050 Units LEGEND NOTE: Units use 1 (lo w heat) or 2 (high heat) combustion fan motors rated at 0.3 FLA each. NOMINAL V O LTA G E (3 Ph 60 Hz) V O LTA G E RANGE COMPRESSOR OFM IFM EXHAUST FA N PO WER SUPPL Y No. 1 No.
44 Table 11 — Electrical Data, 48ZG,ZN055 Units LEGEND NO TE: Units use 2 (low heat) or 3 (h igh heat) combustion f an motors rated at 0.3 FLA each. NOMINAL V O LTAG E (3 Ph 60 Hz) V O LTAG E RANGE COMPR NO .
45 Table 12 — Electrical Data, 48ZG,ZN060 Units LEGEND NO TE: Units use 2 (low heat) or 3 (h igh heat) combustion f an motors rated at 0.3 FLA each. NOMINAL V O LTAG E (3 Ph 60 Hz) V O LTAG E RANGE COMPR NO .
46 Table 13 — Electrical Data, 48ZG,ZN070 Units LEGEND NO TE: Units use 2 (low heat) or 3 (h igh heat) combustion f an motors rated at 0.3 FLA each. NOMINAL VO LT AG E (3 Ph 60 Hz) VO L T AG E RANGE COMPR NO .
47 Table 14 — Electrical Dat a — 48ZG,ZN075-105 Unit s LEGEND NO TE: Units use 2 (low heat) or 3 (high heat) combusti on fan mot ors rated at 460 v , single-phase , 60 He r tz an d 0.
48 Table 15 — Electr ical Data — 48Z6, Z8075-105 Unit s LEGEND NO TE: Units use 2 (low heat) or 3 (high heat) combusti on fan mot ors rated at 460 v , single-phase , 60 He r tz an d 0.
49 Table 16 — Electrical Dat a — 48ZT,ZW07 5-105 Units UNIT SIZE V O LTA G E 3 PH, 60 Hz V O LTA G E RANGE COMPRESSOR OFM IFM EXHA UST FA N BASE UNIT WITH EXHA UST F AN N o . 1N o . 2N o . 3N o . 4 RLA LRA RLA LRA RLA LRA RLA LRA To t a l FLA Hp FLA LRA To t a l Hp To t a l FLA MCA MOCP 075 4 6 0 4 1 4 - 5 0 8 5 0 .
50 Table 16 — Electrical Dat a — 48ZT,ZW075-105 Units (cont) LEGEND NO TE: Units use 2 ( low heat ) or 3 (high hea t) comb ustion f an motors rated at 460 v , single-phase, 60 Hertz and 0.3 FLA each. UNIT SIZE V O LTA G E 3 PH, 60 Hz V O LTA G E RANGE COMPRESSOR OFM IFM EXHA UST FA N BASE UNIT WITH EXHA UST F AN N o .
51 Air Pressure T ubing — Before options such as inlet guide vanes (IGV), variable frequency drive (VFD), and/or modulating power exhaust can ope rate properly , the pneumatic tubing for pressure sensing must be installed. Use fire-retardant plenum tubing (field-supplied) .
52 A UXILIAR Y CONTROL BO X BP DP OA CFM TRANSDUCER FS DP OA CFM TRANSDUCER BP FS Fig. 46 — Auxiliar y Control Box Lo cation (Sizes 05 5-105) LEGEND Fig.
53 Supply-F an Shipping Brac kets — Supp ly-fan ship- ping brackets (4 per unit) must be removed from each corner of the fan sled before starting unit. UNIT SIZES 030-050 1. T o remove brackets, raise fa n sled by turning adjusting bolt counterclockwise until spring is compressed slightly .
54 Remove T XV Shipping Bloc ks — Shipping blocks for the TXV bracket are used on size 030-075 units with high capacity coils and all 075-105 size units. Remove the foam shipping block before starting unit. See Fig. 54. Fig. 52 — Shipping Bra ckets (Sizes 075- 105) Fig.
55 Compressor Mounting SI ZE S 030 -0 90 — Each compressor is supported on 4 springs. The springs are compressed for shipment. After the unit is installed, the holddown nuts need to be loosened for nor- mal operation. See Fig. 55 for compressor mounting details.
56 Installing Flue /Inlet Hoods — The flue and inlet hoods are shipped in a package taped to the basepan in the fan section. The flue (outlet) hoods are pre-assembled. The flue de- flector and inlet hoods require assembly . The hoods are located on the heating section access panel as shown in Fig.
57 FLUE HOOD AND FLUE DEFLECTOR HOOD (48 SERIES HIGH-HEA T ONL Y) INLET HOOD FLUE HOOD AND DEFLECTOR HOOD INLET HOOD INLET HOOD ( ONL Y) HOOD DEFLECTOR HOOD FLUE AND FLUE HOOD LARGE INLET INLET LARGE .
58 Table 18 — Flue and Inle t Hood Usage HOOD TYPE P ARTS LIST F IG. NO . QU ANTITY USED Sizes 030-05 0 (Low Heat) Sizes 030- 050 (High Heat) Sizes 055- 070 (Low Heat ) Sizes 055 -070 (High Heat) Sizes 075-10 5 (Low Heat) Sizes 075- 105 (High Heat) Large Inlet (14-in.
59 Table 19 — SGC Thermistor Designations SGC — Staged Gas Controller Install Unit Accessories — For applications requiring accessories, the following packages are ava ilable: All units: • bar.
60 SP ACE TEMPERA TURE SENSOR (T -56) — The space tem- perature sensor (P/N 33ZCT 56SP T) wires are connected to terminals in the unit main control box.
61 d. Secu re shield wire to CCN screw terminal SHIELD on the COMM board. RJ 14 PL UG WI RI NG — Units on the CCN can be monitored from the space at the sensor through the RJ14 connector , if desired. T o wire the RJ14 connector into the CCN (Fig. 80): 1.
62 8 9 RED BLK 8 9 SENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4 SENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4 SENSOR 5 SENSOR 6 SENSOR 7 SENSOR 8 SENSOR 9 SP ACE TEMPERA TURE A VERAGING (4 SENSOR APPLICA TION) SP ACE TEMPERA TURE A VERAGING (9 SENSOR APPLICA TION) TB202 TB202 Fig.
63 FIELD INST ALLED (FIELD SUPPLIED) JUMPER WHEN ENTHALPY SWITCH NO T USED RCB J4 MBB J8 FIL TER ST A TUS MBB J8 Fig. 70 — Heat Interlock Relay Wiring Fig.
64 RCB J4 CEM J6 Fig. 74 — Fan Status Switch Wiring Fig. 75 — Space and Return Air Humidity Sensor Wiring Fig. 76 — Return Air CO 2 Sensor Wirin g.
65 MBB J6 RCB J4 Fig. 77 — Return Air Smoke Detector Wiring Fig. 78 — Fire Shutdown Wiring Fig. 79 — Purg e, Evacuati on, and Pressurization Wiring.
66 Fig. 80 — CCN Connections COMM BOARD MBB J5.
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Manufacturer reserves the right to disco ntinue, or change at any time, specificatio ns or designs without notice and without inc urring obligations. Catalog No .
An important point after buying a device Carrier Z8075-105 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Carrier Z8075-105 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Carrier Z8075-105 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Carrier Z8075-105 you will learn all the available features of the product, as well as information on its operation. The information that you get Carrier Z8075-105 will certainly help you make a decision on the purchase.
If you already are a holder of Carrier Z8075-105, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Carrier Z8075-105.
However, one of the most important roles played by the user manual is to help in solving problems with Carrier Z8075-105. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Carrier Z8075-105 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
