Instruction/ maintenance manual of the product HS070-160 Carrier
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HEATING & COOLING 30HR,HS070-160 Flotronic Plus Reciprocating Liquid Chillers Controls Troubleshooting Guide Alf Model E Units Have Microprocessor Controls and Electronic Expansion Valves CONTENTS SAFETY CONSIDERATIONS Page SAFETY CONSlDERATlONS .
- Features - The 30HR,HS control panel is shown in Fig. 1. PROCESSOR MODULE - This module contains the operating software and controls the operation of the machine. It continuously monitors information received from the various temperature thermistors and communi- cates with the relay module to increase or decrease the active stages of capacity.
Each function has one or more subfunctions as shown At initial start-up the valve position is initialized to 0. in Table 2. These functions are defined in greater detail After that, the microprocessor keeps accurate track of the in t K Controls Operation section of this book.
Table 3 - Thermistors CONTROL SEQUENCE The control power (115-l-60 for 60-Hz units; 230-l-50 for 50-Hz units) must be supplied directly from a separate source through a code-approved fused disconnect to the Ll and L2 terminals of unit power teminal block.
When the second or lag refrigeration circuit is started, the circuit will go through a lo-second pumpout unless the circuit has been operating in the 15 minutes prior to this start. Upon load reduction, the control system will unload the unit in the reverse order of loading until the capacity nearly matches the load.
Table 5 - Accessing Functions and Subfunctions OPERATION To access a function, press the subfunction number and the function name key. The display will show the subfunction group To move to the other .
Table 6 - Keyboard Directory STATUS QUICK TEST KEYBOARD ENTI DISPLAY KEYBOARD ENTRY DISPLAY COMMENT Factory/field test of inputs Leaving water temperature Entering water temperature Saturated suction .
Table 6 - Keyboard Directory (cant) SERVICE CONFIGURATtONS KEYBOARD ENTRY COMMENT KEYBOARD ENTRY 1 DtSPLAY i COMMENT DISPLAY OVRD X SCHTYP X PERIOD 1 MON X TUE X WED X THU X FRI X SAT x SUN X Entering number of hours to extend Schedule Type ( ) = entry codes (.
Table 7 - Display Codes OPERATING MODES Display Description Comp Al Al Failure Camp A2 ii: Failure Comp Bl Failure Comp B2 Failure Loss of charge circuit A Loss of charge circuit B Low cooler flow Low.
p-JB (Modes) The operating mode codes are dis- played to indicate the operating status of the unit at a given time. (See Table 7). The modes are explained in the Troubleshooting sec- tion on page 12.
Programming Functions SERVICE FUNCTION - The service function allows the operator to verify factory configurations and read or change field configurations.
TROUBLESHOOTING If necessary, review the Flotronic Plus Control System, Control Sequence, and Controls Operation sections found in this book. Tables 5 and 6 show how to use the keyboard/display module to access functions and sub- functions.
NOTE: The control does not detect circuit breaker failures. If a circuit breaker trips on the lead compressor in a circuit, a low oil pressure failure will be indicated; on the other compressors, no failure will be indicated. Checkout P~-o~etiur~ (Codes 51-54) - Shut off the main power to the unit.
LEAVING WATER SUCTION ,----CONNECTION (T58T6) INLET COOLER TUBE CONNECTION THERMISTOR.. ENTERING COOLER WATER SENSOR (T21 Fig. 4 - Cooler Sensor Locations Bau’ The~~isfor ~ Thermistors mis-located or out of calibration.
KEYBOARD I DISPLAY ENTRY RESPONSE q u 3 TEST COMP y$. CAM OFF q ENTR CA1 ON I CAM OFF q + CA2 OFF END TEST COMMENTS Factory field test of compressors subfunction of test function Circuit A, compressor.
THE PROCESSOR OPERATES THESE CONTACTS Fig. 5 - Compressor 24-V Control Circuit Wiring (Simplified) 24V FEED 24V NEUTRAL 24v FEED 1 / DSlO TERM ?$I.- STRIP 24v NEUTRAL LC%%R&F CIRCUIT B LOSS OF CHARGE CiRCUtT A Fig. 6 - Pressure Feedback Circuit Wiring (Simplified) UNLOADER CKT.
Table 8a - Thermistsr Temperature vs Resistance and Voltage (English) TEMPERATURE VI -25.0 -24.0 -23.0 -22.0 -21.0 -20.0 -19.0 -18.0 -17.0 -16.0 -15.0 -14.0 -13.0 -12.0 -11.0 -10.0 -9.0 -8.0 -7.0 -6.0 -5.0 -4.0 -3.0 -2.0 -1.0 0.0 1.0 2.0 3.0 4.0 5.0 6.
Table 8b - Thermistor Temperature vs Resistance and Voltage (Sk) TEMPERATURE 62 -39 -38 -37 -36 -35 -34 -33 -32 -31 -30 -29 -28 -27 -26 -25 -24 -23 -22 -21 -20 -19 -la -17 -16 -15 -14 -63 -12 -17 -10 -9 -a -7 -6 -5 -4 -3 -2 -3 0 1 2 3 4 r ; 7 a 9 10 11 12 I3 14 15 VOLTAGE 4.
Electronic Expansion Valves CHECKOUT PRCKEDCRE ~ 1-<11low steps below to diagnose and correct EXV problems, For an explanarjon of EXV operation, see paye 2 1. Step 1 - Check EXV Driver Outputs ~ Chcuk l_XV output signals at appropriate terminals on the E.
-MUFFLERS MUFFLERS - COMPRESSORS COMPRESSORS Fig. 9 - Thermistor Locations Step 4 - Check Thermistors That Control EXV - Check thermistors that control processor output voltage pulses to EXVs. Circuit A thermistors are T5 and T7. Circuit B thermistors are T6 and T8.
The EXV test can be repeated r-rs required by pressing may be due to out-of-calibration thcrmistorfs), or inter- mittent connections between processor board tcrn?inals and EXV plug. Recheck all wiring connections ;tnd voltage signals. Other possible causes of improper refrigerant flow control could be restrictions in liquid line.
Thermistors - All thermistors are identical in their temperature vs resistance performance. Resistance at various temperatures are listed in Table 8. LOCATION -- General location of thermistor sensors are shown in Fig. 9. Cooler Leaving Water Sensor, TL, is located in the leav- ing water nozzle.
Modules Turn controller power off before servicing tha controls. This is to ensure safety and prevent damage to the controller. PROCESSOR MODULE (PSIO), LOW-VOLTAGE RELAY MODULE (DSIO) AKD EXV DRIVER MODULE (DSlO) - The PSI0 and DSIO modules all perform continuous diagnostic evaluations of the condi- tion of the hardware.
On the sensor bus terminal strips, terminal 1 of the PSI0 module is connected to terminal 1 of each of the other modules; terminals 2 and 3 are connected in the same manner. (See Fig. 13.) If a terminal 2 wire is con- nected to terminal 1, the system will not work.
EXV Driver Module (Fig. 16.) Inputs ~ Input on strip 32 am-c discrcre inputs (O?;-OFF). When 24 vat are applied across thy 2 terminals in a channel it is read as an ON signal.
TROUBLESHOOTING SYMPTOMS CAUSE I REMEDY SYMPTOMS Compressor does not run CAUSE REMEDY Unit operates long or continuously Power line open Reset circuit breaker. Control fuse open Safety thermostat tripped (DGT) Check control circuit for ground or short.
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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. --I- Book 2 PC111 Catalog No.
An important point after buying a device Carrier HS070-160 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Carrier HS070-160 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Carrier HS070-160 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Carrier HS070-160 you will learn all the available features of the product, as well as information on its operation. The information that you get Carrier HS070-160 will certainly help you make a decision on the purchase.
If you already are a holder of Carrier HS070-160, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Carrier HS070-160.
However, one of the most important roles played by the user manual is to help in solving problems with Carrier HS070-160. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Carrier HS070-160 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
