Instruction/ maintenance manual of the product ASPAS1CCA012 Carrier
Go to page of 52
GENERA C POWER SYSTEMS, INC. R R Parts, Adjustment and Maintenance Manual Air-cooled, Prepackaged Automatic Standby Generators Models: ASPAS1CCA007 (6 kW NG, 7 kW LP) ASPAS1CCA012 (12 kW NG, 12 kW LP) ASPAS1CCA015 (13 kW NG, 15 kW LP) DEADL Y EXHAUST FUMES.
Carrier I NTRODUCTION This Carrier model is a compact, high performance, air-cooled, engine-driven generator designed to automatically supply electrical power to operate critical loads during a utility power failure. This unit is factory installed in an all-weather, metal enclosure that is intended exclusively for outdoor installation.
T able of Cont ents Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Carrier 1 Introduction ........................Inside Front Cover Read This Manual Thoroughly ..............................IFC Contents .......................................
2 Carrier Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this Parts, Adjustment and Maintenance Manual and with the unit. The generator can operate safely, efficiently and reliably only if it is properly installed, operated and maintained.
ELE CTR ICAL HA Z AR DS • All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages to the transfer switch as well as the standby generator.
4 Carrier Section 1 — Post Installation Start-up and Adjustments Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 1.1 B EFOR E I N ITIAL S T ART -U P Before starting, complete the following: 1. Set the generator’s main circuit breaker to its OFF (or open) position.
1.4 GEN ER A T OR TES TS UN DER L O AD To test the generator set with electrical loads applied, proceed as follows: 1. Set generator’s main circuit breaker to its OFF (or OPEN) position. 2. Turn OFF all loads connected to the transfer switch terminals T1 and T2.
3. Turn on appliances, lights, pumps, etc., that are on the emergency circuits in an attempt to fully load the generator. Be cautious not to overload the generator. Use the following chart as a guide: 4. When full load has been achieved. Connect a frequency meter to the output lugs of the generator’s main line circuit breaker.
9. Reverse procedure steps 1-5 to reinstall demand regulator. 10. Reverse the procedure to convert back to natural gas. 1.7 .2 1 2KW AN D 1 5KW , V - T WIN ENGI N ES To reconfigure the fuel system from NG to LP, follow these steps: NOTE: The primary regulator for the propane supply is NOT INCLUDED with the generator.
6. When frequency is correct at no load, check the AC voltage reading. If voltage is incorrect, the voltage regulator may require adjustment. 1.8.2 1 2 KW AN D 1 5 KW UN ITS 1. Loosen governor clamp bolt (See Figure 1.6). 2. Completely remove the idle spring.
• Remove the four screws attaching the valve cover with a #2 or #3 phillips screwdriver. • Make sure the piston is at Top Dead Center (TDC) of its compression stroke (both valves closed). To get the piston at TDC, remove the intake screen at the front of the engine to gain access to the flywheel nut.
Section 2 — T roubleshooting Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 2.1 TROU B LE SHOO TI NG GU I DE P ROB LEM CAUSE C OR R E CTION The engine will not crank. 1. Fuse blown. 1. Replace 15A fuse in generator control panel. 2. Loose, corroded or defective 2.
Carrier 11 Section 3 — Maintenance Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 3.1 SERVICE S CHEDU LE A TTENTION: It is recommended that all service work be performed by the nearest Carrier Dealer .
CB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULL CB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULL TX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA (DUAL SEC.
Carrier 13 Section 4 - Electrical Data Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Wiring Diagram — Single Cylinder — Drawing No. 0E90 14 CB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULL TX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA (DUAL SEC.
14 Carrier 13 13 77 77 CB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULL CB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULL (STATOR) (STATOR) CB1 - CIRCUIT BREAKER, MAIN OUTPUT CB1 - CIRCUIT BREAKER, M.
Carrier 15 Section 4 - Electrical Data Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Electrical Schematic — Single Cylinder — Drawing No. 0E90 1 5 13 77 CB3 - CIRCUIT BREAKER, EXTERNAL OU.
16 Carrier GRD CB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULL CB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULL TX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA (DUAL SEC.
Carrier 17 Section 4 - Electrical Data Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Wiring Diagram — V - T win — Drawing No. 0E90 16 GRD GRD CB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULL TX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA (DUAL SEC.
18 Carrier 77 77 13 13 FIELD FIELD DPE WINDING DPE WINDING (STATOR) (STATOR) CB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULL CB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULL CB2 - CIRCUIT BREAKER, ALT.
Carrier 19 Section 4 - Electrical Data Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Electrical Schematic — V - T win — Drawing No. 0E90 1 7 77 13 FIELD DPE WINDING (STATOR) CB3 - CIRCUIT BREAKER, EXTERNAL OUTLET, PUSH/PULL CB2 - CIRCUIT BREAKER, ALT.
20 Carrier Section 4 - Electrical Data Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Wiring Diagram — 8 Circuit Load Cent er — Drawing No.
Carrier 21 Section 4 - Electrical Data Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Wiring Diagram — 8 Circuit Load Cent er — Drawing No.
22 Carrier Section 4 - Electrical Data Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Wiring Diagram — 1 0 and 12 Circuit Load Cent er — Drawing No.
Carrier 23 Section 4 - Electrical Data Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Wiring Diagram — 1 0 and 12 Circuit Load Cent er — Drawing No.
24 Carrier F1 F1 B B N2A N2A B B N2A N2A A A B B E2 E2 VR1 VR1 C1 C1 E2 E2 C2 C2 VR2 VR2 T1 T1 T2 T2 T2 T2 T1 T1 N2A N2A NO NO XB XB NO NO B B 205 205 B B XA XA COM COM NC NC 126 126 COM COM NC NC 7 7.
Carrier 25 Section 4 - Electrical Data Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Electical Schematic — 1 0 and 1 2 Circuit Load Cent er — Drawing No.
26 Carrier 68 51 35 PRE PACKAGED UNITS ONLY 52 49 48 51 18 47 20 2 49 43 46 51 49 4 43 37 A 25 33 36 24 32 35 34 23 26 44 79 77 74 35 49 82 80 8 51 46 80 85 81 84 78 72 87 86 5 76 82 48 39 70 92 50 94.
Carrier 27 ITEM PART NO. QTY. DESCRIPTION 1 0C6140 1 ASS E M B LY, E N CLO S U R E B AS E 0D1901 1 ASS E M B LY, E N CLO S U R E B AS E (7K W ) 2 0C6735 2 S UPPO R T, R OOF FOLDI N G 3 0F0063 1 E N CL.
28 Carrier 21 46 2 2 37 38 8,32 8,9 27 44 47 10 13 19 23 15 17 49 15 5 34 23 36 39 38 45 48 2 29 21 17 4 6 7 49 23 27 42 12 45 44 20 40 11 1 43 15 35 30 29 3 29 41 24 45 47 31 47 45 31 33 50 13 52 51 53 53 54 55 56 57 59 58 49 Section 5 - Exploded Views and P arts Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators Control Panel — Drawing No.
Carrier 29 ITEM PART NO. QTY. DESCRIPTION 1 0E7886 A 1C I R CUIT B R E A KE R 30 A X 2P 240V (7K W ) 0E7886E 1 CI R CUIT B R E A KE R 50 A X 2P 240V (12K W ) 0E7886F 1 CI R CUIT B R E A KE R 60 A X 2P.
30 Carrier 30 1 29 23 16 27 9 22 22 21 16 23 24 10 31 7 9 4 6 11 5 3 2 33 20 4 36 19 25 15 4 32 34 34 35 12 26 14 8 13 3B 3A 17 37 18 Section 5 - Exploded Views and P arts Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 7kW , 8 Circuit Load Center Assembly — Drawing No.
Carrier 31 Section 5 - Exploded Views and P arts Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 7kW , 8 Circuit Load Center Assembly — Drawing No.
32 Carrier 30 1 29 23 16 27 9 22 22 21 16 23 24 10 31 7 9 4 6 11 5 3 2 39 26 4 36 19 25 15 38 33 32 34 34 35 20 37 12 14 8 13 3B 3A 38 18 17 40 Section 5 - Exploded Views and P arts Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 1 2 kW (1 0 Circuit) and 1 5 kW (1 2 Circuit) Load Center Assembly — Drawing No.
Carrier 33 Section 5 - Exploded Views and P arts Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 1 2 kW (1 0 Circuit) and 1 5 kW (1 2 Circuit) Load Center Assembly — Drawing No.
34 Carrier 11 47 33 34 36 35 37 27 45 43 39 18 19 20 23 32 44 48 24 46 11 22 29 28 31 30 17 52 1 14 13 26 38 25 25 40 41 12 21 15 16 6 1 2 4 42 10 5 7 3 8 9 49 51 50 54 53 Section 5 - Exploded Views and P arts Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators GN4 1 0 Engine — Drawing No.
Carrier 35 ITEM PART NO. QTY. DESCRIPTION 1 0E3221 1 ASS E M BL Y , CO NN ECTI N G R OD 2 0E1466 1 PI N , PI S TO N D20 3 021533 1 S ET , PI S TO N R I N G 90 MM 4 0E2985 1 PI S TO N , HC 5 071983 2 R.
36 Carrier 19 20 41 43 21 23 22 40 3 6 28 24 44 39 38 12 6 7 5 6 6 45 8 16 18 17 15 14 13 29 31 30 6 27 49 46 47 50 51 9 10 11 42 10 48 37 1 26 2 33 35 18 25 32 18 34 34 36 4 6 Section 5 - Exploded Views and P arts Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators GN4 1 0 Engine — Drawing No.
Carrier 37 ITEM PART NO. QTY. DESCRIPTION 1 0C1069 5 S C R E W , T A PTITE M 6-1.0X8 YELLO W CH R O M E 2 0D2922 1 HOU S I N G, BLO W E R 3 0C8435 1 TUBE, DIP S TICK 4 0C9997 1 GU AR D, F AN 5 088434 .
38 Carrier 143 47, 48, 49, 50, 51, 52, 53, 54, 56, 57, 58, 59, 60, 62, 63, 64 7, 47, 48, 49, 50, 51, 52, 53, 54, 56, 57, 58, 59, 60, 63, 64 144 53 46 48 47 49 50 51 52 40 38 41 42 28 45 44 43 29 143 3.
Carrier 39 Section 5 - Exploded Views and P arts Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators GT -990 Eng ine - Drawing No. F4 7 1 5 P age 1 ITEM PART NO. QTY. DESCRIPTION 1 0C5729 1 ASS E M BL Y , C RAN KC AS E HOU S I N G W ITH S LEEVE 2 0E9843 1 S E A L, 38 I.
40 Carrier 112 112 128 110 133 94 91 84 88 86 89 85 90 89 93 74 80 82 83 81 79 117 102 99 92 97 98 101 113 112 105 107 108 104 103 106 111 109 143 125 87, 123 96 95 143 130 114 75 78 77 76 99 100 118 .
Carrier 41 Section 5 - Exploded Views and P arts Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators GT -990/760 Engine - Drawing No. F4 7 1 5 P age 2 ITEM PART NO.
42 Carrier Section 5 - Exploded Views and P arts Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 7 kW Generator - Drawing No. 0D35 04-D 37 6 51 7 8 21 53 9 3 2 1 4 5 23 11 31 31 12 25 22 14 20 .
Carrier 43 Section 5 - Exploded Views and P arts Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 7 kW Generator - Drawing No. 0D35 04-D ITEM PART NO.
44 Carrier Section 5 - Exploded Views and P arts Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 1 2 kW and 1 5 kW Generator - Drawing No. 0D3 4 1 7-J 36 35 36 37 6 34 7 8 21 43 9 3 2 1 4 5 23 .
Carrier 45 Section 5 - Exploded Views and P arts Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators 1 2 kW and 1 5 kW Generator - Drawing No. 0D3 4 1 7-J ITEM PART NO.
46 Carrier ITEM PART NO. QTY. DESCRIPTION 1 0D5694 1 C AS TI N G, T W I N R EGUL A TO R HOU S I N G 2 0F3154 1 S OLE N OID COIL, 12VDC 3 0C4647 1 G AS KET , S OLE N OID 4 0D4166 1 PLU N GE R , LP R EGUL A TO R ASS E M BL Y 5 0C6070 1 S P R I N G- S OLE N OID , PLU N GE R 8 0F4795 4 S C R E W PPH M S E MS M 4-0.
Carrier 47 TYPE HOM 120/240v CBHOM-F TYPE HOM CBHOM-F 120/240v TYPE HOM 120/240v CBHOM-F TYPE HOM 120/240v CBHOM-F TYPE HOM 120/240v CBHOM-F TYPE HOM CBHOM-F 120/240v TYPE HOM CBHOM-F 120/240v TYPE HO.
48 Carrier Section 7 - Notes Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators.
Carrier 49 Section 7 - Notes Carrier Air-cooled 7 kW , 1 2 kW and 1 5 kW Generators.
PART NO. 0F4709 REV.A (01/12/05) CATALOG NO. 02AS-PA0 FORM ASPAS07-1 PD PRINTED IN U.S.A..
An important point after buying a device Carrier ASPAS1CCA012 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Carrier ASPAS1CCA012 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Carrier ASPAS1CCA012 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Carrier ASPAS1CCA012 you will learn all the available features of the product, as well as information on its operation. The information that you get Carrier ASPAS1CCA012 will certainly help you make a decision on the purchase.
If you already are a holder of Carrier ASPAS1CCA012, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Carrier ASPAS1CCA012.
However, one of the most important roles played by the user manual is to help in solving problems with Carrier ASPAS1CCA012. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Carrier ASPAS1CCA012 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
