Instruction/ maintenance manual of the product 38AUZ Carrier
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Inst allation, S t art-Up and Service Instructions CONTENTS SA FE TY C ON SI DE RA TI ON S . . . . . . . . . . . . . . . . . . . . . . . 1 INST ALLA TION GUIDELI NES . . . . . . . . . . . . . . . . . . . . . . . 2 IN ST A LLA T IO N . . . . . . . . . .
2 INST AL LA TION GUIDELIN E Replacem ent /Retrofit – R22 to Pu ron ® Replacement/retrofit installa tions require change-out of outdoor unit, metering device, an d filter driers. Change-out of indoor coil (evaporator) and interconnecting tubing is recommended.
3 Fig. 1 — 38AUZ*07-14 Unit Dimens ions UNIT St andard Weig ht Corne r A Corner B Corner C Corner D Center of Gravity Unit Height lbs. kg. lbs. kg. lbs. kg. lbs. kg. lbs. kg. X Y Z H 38AUZ*07 328 149 128 58 68 31 62 28 70 32 21.00 [533.4] 19.00 [482.
4 Table 1A — Physical Data — 3 8AUZ*07-14 Units — 60 Hz English U N I T S I Z E 3 8 A U Z * 0 7Z * 0 8Z * 1 2Z * 1 4 NOMINAL CAP ACITY (tons) 6 7.5 10 12.5 OPERA TING WEIGHT (lb) Aluminum-Fin Coils (Standard) 328 353 418 431 REFRIGERANT TYPE* R-410A Operating Charge, T ypical ( lb)† 8.
5 Table 1B — Physical Data — 38AUZ*07-14 Units — 60 Hz SI UNIT SIZE 38AU Z*07 Z*08 Z*12 Z*14 NOMINAL CAP ACITY (kW) 21.1 26.4 35.1 44 OPERA TING WEIGHT (kg) Aluminum-Fin Coils (Standard) 149 160 190 196 REFRIGERANT TYPE* R-410A Operating Charge, T yp ical (kg)† 3.
6 Fig. 2 — Model Number Nomenclature Fig. 3 — Serial Number Nomenclature 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 3 8 A U Z A 0 4 A 0 G 6 – 0 A 0 A 0 _____________ ____ Model T ype Pa cka g .
7 . INST AL LA T ION Jobsite Survey Complete the following checks before installation. 1. Consult local building codes and the NEC (National Electrical Code) ANSI/NFP A 70 for special installation requirements. 2. Determine unit location (from project plans) or select unit location.
8 in the liquid line. Refer to the indoor unit installation instructions for additional details. Determine equivalent line length adjustments for path and components and add to linear line lengths. See T ables 2 and 3; also refer to Part 3 of the Carrier System Design Manual and E20-II® software for design details and line sizing.
9 Table 4 — Refrigerant Specialities Part Numbers. Fig. 5 — Location o f Sight Glass(es) and Filter Driers Fig. 6 — Typical Piping Connection Assembly Pressure-test all joints from outdoor unit connections over to the evaporator coil, using nitrogen as pressure and with soap- and-bubbles.
10 leads according to required operation of the convenience outlet. If an always-energized convenience outlet operation is desired, connect the source leads to the line side of the unit-mounted disconnect. (Check with local codes to ensure this method is acceptable in your area.
11 Fig. 9 — Conv enience Outlet Lo cation Non-powered type: This type requires the field installation of a general-purpose 125-volt 15-A circuit powered from a source elsewhere in the building. Observe national and local codes when selecting wire size, fus e or breaker requirements and disconnect switch size and loca tion.
12 Fig. 11 — Weatherproof Cover Installation All Units — V oltage to compressor terminals during operation must be within voltage range indicated on unit nameplate. See T able 5. On 3-phase units, voltages betw een phases must be balanced within 2% and the current within 10%.
13 Table 5 — Electrical Data — 38AUZ*07-14 6 0 Hz Units LEGEND UNIT SIZE 38AU F ACTOR Y - INST ALLED OPTION NOMINAL VOL TAGE VOL T AG E RANGE* COMPRESSOR F AN MOTORS (Qty 2) POWER SUPPL Y V -Ph-Hz MIN MAX RLA LRA FLA (ea) LRA (ea) MCA MOCP Z*07 NONE OR DISCONNECT CONVENIENCE OUTLET 208/230-3-60 187 253 19 123 1.
14 PRE-ST AR T -UP System Check 1. Check all air handler(s) and other equipment auxiliary components. Consult the manufacturer ’ s instructions regarding any other equip ment connected to the con- densing unit. If the unit ha s field-installed accessories, be sure all are properly installed and correctly wired.
15 ADV ANCED SCROLL TEMPERA TURE PROTECTION (A ST P) — Advanced Scroll T emperature Protection (ASTP) is a form of internal dischar g e temperature protection, used in 38AUZ*12 and 38AUZ*14 units, that unloads the scroll com- pressor when the internal temperature reaches approximately 300°F .
16 Fig. 16 — 38AUZ*07 Charging Chart Fig. 17 — 38AUZ*08 Charging Chart Fig. 18 — 38AUZ*12 Charging Chart.
17 Fig. 19 — 38AUZ*14 Charging Chart Fig. 20 — 38AU Wiring Diagram.
18 OPERA TING SEQUENCE Base Unit Controls Indoor (Supply) Fan The indoor fan contactor (IFC) is remotely located at the fan coil or fan section. If the thermostat fan operation is selected as Continuous, the IFC is energi zed and the indoor (supply) fan motor runs continuously .
19 SER VICE Comfort Alert Diagnostic Module The Comfort Alert Diagnostic Module (CADM) monitors and analyzes data from the Copeland Scroll ® three-phase compres- sor and the thermostat demand. The CADM also provides a 3-minute anti-recycle time delay to compressor cycling.
20 Table 6 — LED Status Code s Status LED St atus LED Description Status LED T roubleshoo ting Information Green “POWER” Module has power Supply voltage is present at module terminals Red “TRIP” LED On Solid Thermostat demand signal Y is present, but the compressor is not running.
21 Table 7 — CADM Troubleshooting Crankcase Heater — The heater prevents refriger ant migration and compressor oil dilution during shutdown when- ever compressor is not operating. The heater is wired to cycle with the compressor; the heater is of f when compressor is run- ning, and on when compressor is off.
22 NOV A TION™ Coi l Cleaning and Maintenance — T o clean the NOV A TION condenser coil, chemicals are NOT to be used; only water is approved as the cleaning solution. Only clean potable water is authorized for cleaning NOV A TION condensers. Clean the coil as follows: 1.
23 Fig. 22 — CoreMax Acces s Port Assembly F ASTENER TORQUE V ALUES Table 8 — Torque Values TROUBLESHOOTING Compressor mounting bolts 65–75 in–lbs (734–847 N–cm) Condenser fan motor mounti.
24 TROUBLESHOOTING (con t) PROBLEM SOLUTIO N COMPRESSOR CYCLES ON LOW-P RESSURE SWITCH Indoor-Air Fan Running 1. Liquid line solenoid valve(s) fails to open. 1. Check liquid line solenoid valv e(s) for proper operation. Replace if necessary . 2. Filter drier plugged.
25 APPENDIX AIR CONDITIONER AND HEA T PUMP WITH PURON ® — QUICK REFERENCE GUIDE •P u r o n ® (R-410A) refrigerant operates at 50 percent to 70 percent higher pressures than R-22. Be sure that servicing equipment and re placement components are designed to operate with Puron ® .
Copyright 2009 Ca rrier Corp • 7310 W . Morris S t. • Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 03/09 Catalog No: 38AU-01SI Manufacturer reserves the right to change, at any time, spec ifica tions and designs without notice and without obligations.
CL-1 III. ST ART UP ST ART -UP CHECKLIST I. PRELIMINAR Y INFORMA TION OUTDOOR: MODEL NO. SERIAL NO. INDOOR: AIR HANDLER MANUF ACTURER MODEL NO. SERIAL NO. ADDITIONAL ACCESSORIES II. PRE-ST ART -UP OUTDOOR UNIT IS THERE ANY SHIPPING DAMAGE? (Y/N) IF SO, WHERE: WILL THIS DAMAGE PREVENT UNIT ST AR T -UP? (Y/N) CHECK POWER SUPPL Y .
Copyright 2009 Carr ier Corp • 7310 W . Morris S t. • Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 03/09 Catalog No: 38AU-01SI Manufacturer reserves the right to change, at any time, spec ifications and designs without notice and without obligations.
An important point after buying a device Carrier 38AUZ (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Carrier 38AUZ yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Carrier 38AUZ - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Carrier 38AUZ you will learn all the available features of the product, as well as information on its operation. The information that you get Carrier 38AUZ will certainly help you make a decision on the purchase.
If you already are a holder of Carrier 38AUZ, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Carrier 38AUZ.
However, one of the most important roles played by the user manual is to help in solving problems with Carrier 38AUZ. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Carrier 38AUZ along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
