Instruction/ maintenance manual of the product 23 XL Carrier
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Installation Instructions SAFETY CONSIDERA TIONS Screw liquid chillers are designed to provide safe and re- liable service when operated within design specifica- tions. When operating this equipment, use good judgment and follow safety precautions to avoid damage to equip- ment and property or injury to personnel.
CONTENTS Page SAFETY CONSIDERA TIONS ...................1 INTRODUCTION ..............................2 General ......................................2 Job Data ....................................2 Equipment Required .........................2 INST ALLA TION .
FRONT VIEW REAR VIEW F i g .2—T ypical 23XL Installation (Frame 1 and 2 Machines) 1— Power Panel 2— Local Interface Display (LID) Control Center 3— ASME Nameplate, Cooler 4— Cooler Refrigera.
Rigging the Machine — The 23XL can be rigged as an entire assembly . It also has flanged connections that allow the compressor , cooler , condenser , and oil separator sections to be separated to fulfill specific installation requirements. RIG MACHINE ASSEMBL Y — See rigging instructions in plastic envelope attached to machine.
The compressor is heavy. To avoid bodily injury, lift the compressor only by using cables or slings. Do not lift the compressor using threaded eyebolts. Metric threaded eyebolts are provided only for lifting individual com- pressor castings. IMPOR T ANT : Only a qualified service technician should disassemble and reassemble the machine.
NOTES: 1. Each chain must be capable of supporting the entire weight of the machine. Maxi- mum weight of machine is 22,300 lbs (10,1 16 Kg). 2. Chain lengths shown are typical for 15 ft (4572 mm) lifting height. Some minor ad- justment may be required.
HEA T EXCHANGER SIZE A (LENGTH) OVERALL B (WIDTH) OVERALL C (HEIGHT) NOZZLE PIPE SIZE (in.) 1 Pass 2 and 3 Pass* ft-in. mm ft-in. mm ft-in. mm ft-in. mm 1-Pass 2 and 3-Pass 10 or 1 1 9-5 2870 9-6 1 .
NOTES: 1. For flanged waterbox nozzles, refer to the certified drawings for length addition measurements. 2. Service access should be provided based on American Society of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) 15, latest edition, National Fire Protection Association (NFP A) 70, and local safety codes.
T able 1 — 23XL Compressor W eights 23XL UNIT COMPRESSOR SIZE (T ons) ASSEMBL Y (Less Motor) lb kg Frame 1 C2 2270 1029 C4 2300 1043 Frame 2 C6 2400 1088 Frame 4 D4 3300 1497 D6 3400 1542 T able 2 .
T able 5A — 23XL W aterbox Cover W eights (Frame 1 and 2 Machines)* HEA T EXCHANGER W A TERBOX DESCRIPTION PSI (kPa) FRAME 1 FRAME 2 lbs kg lbs kg Cooler or Condenser NIH, 1 Pass 150 (1034) 1 18 54 .
NOTE: Before proceeding with disassembly , make sure the machine is at atmospheric pressure. NOTE: The screw compressor uses all metric dimensions and metric fasteners. The heat exchangers and oil separator use American standard dimensions and English fasteners.
Refer to Fig. 10 unless otherwise specified. 1. T urn all 4 vessel separation feet to the lowered position (Fig. 1 1). 2. Disconnect and/or cut the following lines, as required: a. cooler liquid feed. b. motor cooling supply from condenser . c. liquid injection to compressor .
Fig. 9 — 23XL T op View (Frame 1 and 2 Machines) 13.
Fig. 10 — 23XL T op View (Frame 4 Machines) 14.
2. Cover all openings. 3. Be sure the switches, sensor , and transducers are disconnected. 4. Cut oil separator from its support foot. 5. Rig oil separator . Additional Notes For Frame 1, 2, and 4 Machines: 1. Use silicon grease on new O-rings when refitting.
Install Machine Supports INST ALL ST ANDARD ISOLA TION — Figures 13-18 show the position of support plates and shear flex pads that form the standard machine support system. INST ALL OPTIONAL OR ACCESSOR Y ISOLA TION (if required) — Uneven floors or other considerations may dictate the use of soleplates and leveling pads.
NOTES: 1. Dimensions in ( ) are in millimeters. 2. Isolation package includes 4 shear flex pads. Fig. 15 — Standard Isolation HRS — Hot Rolled Steel NOTES: 1. Dimensions in ( ) are in millimeters. 2. Accessory (Carrier supplied, field installed) soleplate package in- cludes 4 soleplates, 16 jacking screws and leveling pads.
For adequate and long-lasting machine support, proper grout selection and placement is essential. Carrier recommends that only epoxy-type grout be used for machine installation. Fol- low manufacturer ’ s instructions in applying grout. 1. Check machine location prints for required grout thickness.
Fig. 19 — T ypical Nozzle Piping 19.
Cooler and Condenser Nozzle Arrangements NOZZLE ARRANGEMENT CODES Cooler Condenser Pass In Out Code Pass In Out Code 1 12 A 1 1 1 12 J 21 B 1 2 1 1 K 2 34 C 2 13 14 L 56 D 1 5 1 6 M 3 78 E 3 17 18 N 9 10 F 19 20 P W aterbox Nozzle Sizes FRAME P ASS NOMINAL PIPE SIZE (in.
Cooler and Condenser Nozzle Arrangements NOZZLE ARRANGEMENT CODES Cooler Condenser Pass In Out Code Pass In Out Code 1 85 A 1 11 2 P 58 B 2 1 1 Q 2 79 C 2 10 12 R 46 D 1 3 S 3 76 E 3 10 3 T 4 9 F 1 12 U W aterbox Nozzle Sizes FRAME P ASS NOMINAL PIPE SIZE (in.
DIMENSIONS ENGLISH (ft-in.) T ANK SIZE A B C D E F G H J K L M N P R S T 0428 10- 5 9-10 4-9 2-4 3 ⁄ 4 1-2 3 ⁄ 8 3-1 3 ⁄ 16 4-1 1 3-8 1 ⁄ 8 3- 8 2-9 7 ⁄ 16 3-2 0-3 1 ⁄ 2 4-8 3 ⁄ 4 1-7 7 .
LEGEND Hidden Piping Field Supplied and Installed Piping Factory Supplied and Installed Piping Fig. 23 — T ypical Optional Pumpout System Piping Schematic with Storage T ank 23.
LEGEND Field Supplied and Installed Piping Factory Supplied and Installed Piping Fig. 24 — T ypical Optional Pumpout System Piping Schematic without Storage T ank 24.
INST ALL VENT PIPING TO RELIEF DEVICES — The 23XL chiller is factory equipped with relief devices on the cooler and condenser shells. Refer to Fig. 26 and T able 7. V ent relief devices to the outdoors in accordance with ANSI/ ASHRAE-15 (latest addition) Safety Code for Mechanical Refrigeration and all other applicable codes.
CONNECT CONTROL INPUTS — Connect the control in- put wiring from the chilled and condenser water flow switches to the starter terminal strip. W iring may also be specified for a spare safety switch and a remote start/stop contact can be wired to the starter terminal strip.
LEGEND 1— Chilled W ater Pump Starter 2— Condenser W ater Pump Starter 3— Cooling T ower Fan Starter 4— Chilled W ater Pump 5— Condenser W ater Pump 6— Disconnect 7— V ents Piping Control Wiring Power Wiring NOTES: 1.
LEGEND 1— Chilled W ater Pump Starter 2— Condenser W ater Pump Starter 3— Cooling T ower Fan Starter 4— Condenser W ater Pump 5— Chilled W ater Pump 6— Disconnect 7— Freestanding Compressor Motor Starter 8— Compressor Motor T erminal Box 9— Power Panel (Hidden) 1 0— V ents Piping Control Wiring Power Wiring NOTES: 1.
IMPOR T ANT : Do not insulate terminals until wiring arrangement has been checked and approved by Carrier start-up personnel. Also, make sure correct phas- ing is followed for proper motor rotation.
When connecting the CCN communication bus to a sys- tem element, a color code system for the entire network is recommended to simplify installation and checkout. The fol- lowing color code is recommended: SIGNAL TYPE CCN BUS CONDUCTOR INSULA TION COLOR COMM1 PLUG PIN NO.
LEGEND Factory Wiring Field Wiring *Field supplied terminal strip must be located in the control center . Fig. 31 — T ypical COMM1 CCN Communication Wiring for Multiple Chillers 23XL CHILLER 23XL CH.
Fig. 32 — 23XL Insulation Area for Frame 1 and 2 Machines Fig. 33 — 23XL Insulation Area for Frame 4 Machines 796 32 → →.
IMPOR T ANT : Refer to certified drawings for addi- tional information. Certified drawings are available upon request. LEGEND Required Power Wiring Required Control Wiring Options Wiring NOTES: I. GENERAL 1.0 Starters shall be designed and manufactured in accordance with Carrier Engineering Requirement Z-375.
IMPORT ANT : Wiring shown is typical and not intended to show detail for a specific installation. Refer to certified field wiring diagrams for additional information. Certified drawings are available upon request. LEGEND Required Power Wiring Options Wiring Required Control Wiring NOTES: I.
INST ALLA TION ST ART -UP REQUEST CHECKLIST Machine Model Number: 23XL Serial Number: To : Attn: Date Project Name Carrier Job Number The following information provides the status of the chiller installation. YES/NO (N/A) DA TE TO BE COMPLETED 1. The machine is level.
TESTING YES/NO DA TE TO BE COMPLETED 1. The cooling tower fan has been checked for blade pitch and proper operation. 2. The chilled water and condenser water lines have been: a. Filled b. T ested c. Flushed d. V ented e. Strainers cleaned 3. The chilled water and condenser water pumps have been checked for proper rotation and flow .
An important point after buying a device Carrier 23 XL (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Carrier 23 XL yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Carrier 23 XL - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Carrier 23 XL you will learn all the available features of the product, as well as information on its operation. The information that you get Carrier 23 XL will certainly help you make a decision on the purchase.
If you already are a holder of Carrier 23 XL, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Carrier 23 XL.
However, one of the most important roles played by the user manual is to help in solving problems with Carrier 23 XL. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Carrier 23 XL along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
