Instruction/ maintenance manual of the product 6000 AEG
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OPERATING INSTRUCTIONS UPS PROTECT C. PROTECT C. 6000 (S) PROTECT C. 10000 (S).
3 Thank you for purchasing th e AEG UPS PROT ECT C. from AEG Po wer Supply Sy stems. Safety information and operating instruc tions are included in this manual. To ensure correct use of the UPS, please read this manual thoroughl y before operating it.
4 1 Notes on these Operating Instructions Duty to Provide Information These operating instructi ons will help you to install and operate the U ninterruptible P ower S upply (UPS) PROTECT C. 6000 (S) or PROTECT C. 10000 (S) a s well as the associated external bat tery units PROTECT C.
5 liability for consequential d amage. AEG reserves the right to rescind all obligations such as warrant y agreements, service contracts, etc. entered into by AEG and its repres entatives without prio.
6 Table of Contents 1 Notes on these Operating Instructions ............................. 4 2 General Info rmation.......................................................... 8 2.1 Technology..............................................................
7 6 Electrical Start-Up .......................................................... 34 6.1 Operating ................................................................ 36 6.1.1 Normal Oper ation ............................................ 36 6.1.2 Battery Operation / Autonomy Operation .
8 2 General Information 2.1 Technology i PROTECT C. is an U ninterruptible P owe r S upply (UPS) for essential loads such as PCs, workstations, servers, network co mponents, telecommunication eq uipment and simila r devices.
9 View of the PROTECT C. components 2.2 System Description The UPS is connected bet ween the public utility's mains an d the loads to be protected. The power section of the rectif ier conv erts the mains voltage to DC voltage for supplying the inverter.
10 voltage system on the protect ed busbar is of the highest quality and availability. In the event of mains faults (e.g. current failures), the voltage continues to be supplied from the i nverter to the load without any interruption. From this point onwards, the inverter dra ws its power from the battery instea d of the inverter.
11 Parallel system with PROTECT C. 6000 (S) Number of UPS units Available Power 1 2 3 0 6 kVA 12 kVA 18 kVA 1 --- 6 kVA 12 kVA Active redundancy level 2 --- --- 6 kVA Parallel system with PROTECT C.
12 2.3 Technical Data Type power PROTECT C. 6000 (S) 6000 VA (cos ϕ = 0.7 lag.) 4200 W PROTECT C. 10000 (S) 10000 VA (cos ϕ = 0.7 lag.) 7000 W UPS Input (single phase) 1ph ~ / N / PE Rated connectio.
13 Overload behaviour up to 105 % continuous; in battery mode > 105 % for 10 s Short circuit behaviour 3 x I N for 300 ms Battery Autonomy time (full load with internal battery) PROTECT C. 6000 8 min. PROTECT C. 10000 5 min. Autonomy times with external optional battery expansions (only for PROTECT C.
14 Type Sealed, maintenance-fre e PROTECT C. 6000 12 V 7.2 Ah x 20 PROTECT C. 10000 12 V 9 Ah x 20 PROTECT C. 6000 BP 12 V 7.2 Ah x 20 PROTECT C. 10000 BP 12 V 9 Ah x 20 “S” versions with booste d.
15 Max. site altitude up to 1000m at rated power; if the UPS is used above than 1000m, decreas ing as fo llows: Colour Blackline Weight: PROTECT C. 6000 90 kg PROTECT C. 6000 S 35 kg PROTECT C. 6000 BP 65 kg PROTECT C. 10000 93 kg PROTECT C. 10000 S 38 kg PROTECT C.
16 3 Safety 3.1 General Safet y Instructions Canonical operatio n and maintenance as well as the complying with afffiliated security re gulations are imminent fo r the protection of personal and t he readiness to use of the unit.
17 ♦ Assure for no powe r ♦ Ground and short circuit system ♦ Cover or seals adjacent compone nts still under power 3.3 Qualified personal The PROTECT C. may only be transported, setup, connected and maintained by qualified p ersonnel, that is aware do the legal security and in stallation regulations and knows how to apply them.
18 PROTECT C. may only be operated with or connected to a 220 V / 230 V / 240 V mains with protective grounding using a CE marked mains connection cable with PE conductor that has been tested in accordance with national standards. Danger! Risk of burning! The battery has po werful short circuit currents .
19 ♦ Do not block the air vents of the unit! Keep children away from the unit and ensure that objects are never inserted through the air vents! ♦ Do not connect household appliances such as hairdry ers to the UPS! Also take care when working with motor loads.
20 3.5 Certification.
21 4 Set-Up and Operation 4.1 Unpacking and Inspection The device has been fully tested and inspe cted. Although the device has been packe d and shipped wi th the usual degree of care, damage during transpo rt cannot be ruled out completely.
22 Handle the components with care. Please take into accou nt the weight. It may be nece ssary to engage the help of a second perso n. 4.2 Transportation to the site The PROTECT C. provides for ea sy transportation to the site of installation transport rolls.
23 4.3 Point of Installation Note the following points whe n setting up the UPS system and its external battery units (special accessories): ♦ The contact surface must be smooth and in level. It must also be sufficiently strong and sturdy to avoid vibrat ion and shock loads.
24 4.4 Overview: Connections , Operating / Display Elements 4.4.1 Front view PROTECT C. 6000 (S) PROTECT C. 10000 (S).
25 4.4.2 Display Explanations 1. OFF - Pushbutton 2. ON / Alarm off - Pushbutton 3. Orange LED bypass 4. Green LED inverter 5. Orange LED for battery mode (Battery) 6. Green LED for net state (Line) 7. - 11. Bar graph LEDs for UPS battery utilization resp.
26 4.4.3 Rear view (connections): PROTECT C. 6000 (S) PROTECT C. 10000 (S).
27 Comments: 1. Connectors for mains input and output, additional connectors for setting single and pa rallel operation 2. Manual bypass swit ch 3. Mains input circuit breaker 4. Connection for external battery module 5. Connector for parallel operation 6.
28 5 Commissioning Attention Before any work is started, ensure that the cable s are free of tension and no power can be switched on. i To prevent a deformation of the bus-bar and to keep the foot of the terminal free of torsion, it is recommended to hold the cable wh en removing the terminal screw.
29 5.1 Protection for the personnel Before setting up the UPS appliance and the external battery modules (optional accessory) check the followin g: ♦ Disconnect the unit from the mains. ♦ Protect against reconnecti on. ♦ Assure for no power. ♦ Ground an short circuit sy stem.
30 5.2.2 Connection diameter and protection Please gather the mi nimal dimensions from the follo wing table: Type PROTECT C. 6000 (S) C. 10000 (S) Diameter Mains line Loads connector 6 mm 2 6 mm 2 10 mm 2 10 mm 2 Protection Mains fuse 32 A 50 A Table 1: Connection diameter and protection 5.
31 5.3.2 Connection of the one phase mains connector To protect the personnel durin g in stallation, ensure that the connection takes place und the followin g precautions: ♦ No mains pow er present. ♦ Loads are switched of. ♦ The PROTECT C. is switched of (di splay completely off).
32 are recommended. In the sub dist ribution the following indications are necessary: ♦ Maximal total load ♦ Maximal total load for the separate load power circuits i In the case of one common distributor cabinets (Circuits for mains and UPS power) each ha s to be labelled separately (Mains or UPS).
33 PROTECT C. w ith 1 batte ry expansion Fig.: PROTECT C. 6000 and C. 6000BP 1. Check the correct fit of the UPS and the battery unit (the casings e.g. h ave to have the same dimension) . 2. Now connect both battery connectors using the supplied battery connection cabl e.
34 6 Electrical S t art-Up Verify that UPS voltage of your country correspond s to your equipment voltage. The de fault setting is set to 230 V. Output voltage on the UPS system can be adjusted with the softwa re “CompuWatc h” in steps of 220 Vac, 230 Vac and 24 0 Vac.
35 i Please shut down the entir e system if you cannot solve any problems which occur. Press the OFF button for about 2 second s. Disconnect the UPS from the mains by pressin g the mains input circui t breaker (Pos 3, page 26 ). Please contact ou r hotline (page 5).
36 6.1 Operating The following operation modes a re possible: Operation with existing mains (6.1. 1) Operation with faulty mains (6.1.2) Operation with faulty inverter (6.1.3) Manual bypass (6.1.4) 6.1.1 Normal Operation Once you have connected the UPS to a suitable mains connection, you can start ope ration using the UPS main switch.
37 6.1.2 Battery Operation / Autonomy Operation The mains is not within the required to lerance range or has failed. In this case power is supplied to the inverter from the charged battery without interruption. The power supply to the loads is therefore also ensured in the event of a mains failure.
38 The LED bargraph (LED chain on the le ft hand side of the ON / OFF button) show during oper ation the actual utilization of the UPS (chapter 8.1.1, page 45 ff). 6.1.3 Bypass Operation If the inverter is overloaded or if overtemperature is detected, e.
39 As a result, the electronics continuously attempt to switch back to "online" / normal ope rating status (e.g. when the overload or overtemperature no longe r applies). The bypass is a mechan ical link that switches extremely rapidly. It is located between the load and the ma ins.
40 depending on the level of the overload. However, the connected load must be reduced with out delay. Non-observance of the "Unit overload" con dition may cause the total loss of all UPS functions! Also avoid short-term u nit overloads, which may, for example, occur when connecting a laser printer or laser fax machine.
41 7 Interfaces and communication 7.1 Computer interfaces RS232 The UPS offers various interfaces to m anage the system and to comfortable reado ut state information and i mportant parameters. The comm unication protocol i s optimized for operation with the shutdown and UPS manageme nt software “CompuWatc h” from AEG.
42 In conjunction with the "intelligent" UPS, this ensures that the availability of IT components and data security is gu aranteed. The "CompuWatch" shutdown softwa re supports dif.
43 8 Signalling and Error Correction 8.1 Signalling 1. OFF push button (OFF): Press the OFF switch for about 2 seconds to swit ch on the UPS 2. ON push button (ON): Press the ON switch for about 2 seconds to switch off the UPS.
44 5. LED Battery: The orange-colo ured LED lights up when power is supplied by the batterie s. 6. LED Line (Mains status): The green LED lights up if mains voltage is in a specified range of tolerance. 7. -11. LED Barg raph for UPS battery utilization resp.
45 8.1.1 Table overview of LED display / alarm signals LED Display (see chapter 8 on page 42) No. Operation status Ala r m signal 1 0% – 35% Utilization none 2 36% – 55% Utilization none 3 56% –.
46 Continuation overvie w of LED display / alarm signals LED Display (see chapter 8 on page 42) No. Operation status Ala r m signal 19 Output short circuit Continous alarm signal 20 BUS voltage anomalous Continous alarm signal 21 DC circuit faulty; pos.
47 8.2 Fault Diagnosis / Fault Rectification The PROTEC C. generat es detailed error me ssages. Support personal can localise and inte rpret faults quickly and precisely. Search for the right method and solution s recommendations referring to the errors according to chapter 8.
48 Emergency supply period shorter than nominal value. Batteries not fully charged / batteries old resp. defect Charge the batteries for at least for the charging time acc. Chapter 2.3, and then check capacity. If the problem still persists, consult your dealer.
49 9 Parallel operation 9.1 Functionality PROTECT C. 6000 (S) and C. 10000 (S) was developed for the parallel operation in n+x tech nology (”n“ stands for th e number of necessary app liances for load supply, “x“ sta nds for the redundancy level).
50 The active redundant parallel operation will switch automatically to the increase power mode if more power is required at the output of the UPS. This implemen ts that the redundancy level decreases or will dimin ish completely. On the other hand the level o f redundancy of the UPS will increase if the power consumption on the output decreases.
51 The first step is to remove the parallel port cover (Pos 5, page 26) and to connect the UPS with each other with th e parallel operation line. With two units use one, with three units use two parallel operation lines (don’t build u p a ring structure!) (Communication) parallel operation interconnec tion .
52 position „bypass” i.e. t hat the mains supplies the loads bus-bar. 5. Connect the separator of the output of each UPS, i.e. connect every output of a UPS with the parallel operation bus-bar. 6. Put in the prefuse of the low voltage main distribution field (there, where the UPS systems are connected on the input side with t he mains), resp.
53 10. Now switch on the inverters of each UPS. To do this, press and hold the UPS ON switch o ne by one for about 2 seconds. i When being powered on, the UPS will perform self-diagnosis, the Load/Battery level LEDs will be turned on and then off one after another i n ascending order.
54 bypass for the loads is done, i. e. activation of the manual bypass operation, suspe nsion of t he sup ply for the load by the UPS bus-bar. The clearance of the voltage of e ach UPS is realised in the low voltage distribution. Now the expan sion resp.
55 10 Maintenance The PROTECT C. consists of advanced an d resistant components. To guarantee a continuo us and high availability it is recommended to check the unit (espe cially the batteries and the fans) in regular intervals (at least every 6 months).
56 ♦ there is any mechanical damage or for eign bodies can be found in the system, ♦ any conductive dirt or dust has accumulated in the unit, ♦ accumulation of dus t affects heat supply a nd dissipation. CAUTION: PROTECT C. must be disconnected from the power supply prior to carrying out the following work.
57 11 S torage, Dismantling and Disposal 11.1 Storage Long storage times without charging o r discharging the battery at regular intervals may lead to permanent damage of the battery. If the battery is stored at room temperature (20° C to 30° C) it will automatically discharge at a rate of 3 - 6% per month due to internal reactions.
58 12 Glossary 12.1 Technical terms Appliance protection Su rge technology term The conventional mains surge protection consists of an mains earthwire (class B), an overvoltage protection (class C) and an appliance protection (class D) – see also e.
Guarantee certificate Type: …….…………………............... .............. ........... .............. Serial-no.: …………………….. ……………............... ................ Date of purchase: …………….............…………………….
An important point after buying a device AEG 6000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought AEG 6000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data AEG 6000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, AEG 6000 you will learn all the available features of the product, as well as information on its operation. The information that you get AEG 6000 will certainly help you make a decision on the purchase.
If you already are a holder of AEG 6000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime AEG 6000.
However, one of the most important roles played by the user manual is to help in solving problems with AEG 6000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device AEG 6000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
