Instruction/ maintenance manual of the product E440R Cannondale
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2003 Motorcycle Parts Catalog CONTENTS © 2001 Cannondale Cor p oration - All Ri g hts R eser v ed P/N 5002339-03 Printed : 9/4/02 2003 Motorcyc le Parts Catalog 0902.f m (E440, E440A, E440R, S 440, C440, X440) - 09/02 Legend .........................
2 1 2 3 4 5 6 7 8 9 10 11 5002260I ODOMERTER INS TRUCTIONS 51 5002254 SW ITCH, HEAD LIGHT 41 5002248 SENSOR MAGNE T 31 5002257 CABLE, ODOMETER 21 5002260 ODOMETER 11 5002211 ODOMETER MOUNT PLATE XSE E.
3 Front Wheel 2 3 * 4 * 5 * 6 7 * 9 13 * 11 12 * 8 * 10 1 500254 0 WE I G H T, WH E E L BA LA N C E Str ip of 12, 1/4 oz w eights 051- 50024 98 F R ON T W H E E L A SSE M BLY , M OT A R D 051- 50000 20 F R O N T WH E E L A S S E M BLY * 18 500 25 00A X SP O KE , F R O N T , O U T SI D E , 3.
4 Rear W hee l 1 4 * 3 * 2 * 11 * 9 * 6 * 8 5 14 15 12 13 7 10 * 17 * 18 16 *.
5 500254 0 WE I GH T, W H E E L BA LA N C E St r ip of 12, 1 /4 oz w eights 500033 9 SP R OC KE T , R E A R , 49 T 500034 9 SP R OC KE T , R E A R , 51 T 500035 7 SP R OC KE T , R E A R , 52 T 151-500.
6 Wheel Hubs 5 6 6 5 9 * 8 7 * 10 * 4 6 6 3 * 1 2 6 5 5 * 1 500254 1 X FR O N T WH E E L SP A C E R I N C LU D E D I N R R WH E E L A SSY S 1 0 1 5 0 0 0 0 7 4 X X X X X FRO NT W HE EL S PA CE R INCL .
7 Front Fork 57 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 47 48 50 51 52 53 54 55 57 58 29 59 12 14 57 57 57 57 57 42 41 49 5.
8 Front Fork Lis t 13 2 50005 48 F OR K O U T E R T U BE B U SH I N G S LE E V E 12 4 50005 47 F OR K O U T E R T U BE B U SH I N G 11 2 50005 61 F OR K O U T E R T U BE B U SH I N G C I R C LI P 10 2.
9 Ste ering Head 8 * 8 6 * 2 8 * 5 * 8 4 8 1 11 10 9 3 7 13 12 13 2 5000760 H E A D SE T BE A R I N G, U P P E R 12 2 5000722 H E A D SE T SE A L, U P P E R 11 1 5000717 ST E E R E R WA SH E R 10 1 50.
10 Front Brake G uides 5 6 7 4 3 4 2 1 4 2 7 2 5000 822 BR A KE LI N E GU I D E T OP H A T 6 1 5001 270 BR A KE GU I D E C LA M P 5 1 5000 038 BR A KE GU I D E M OU N T A SSY 4 4 5001 013 FLN G H D BL.
11 Hand le bar & Co n tr ols Li st 18 20 19 23 21 22 3 9 11 13 12 16 44 10 17 2 4 5 6 7 8 1 * * 26 * 24 25 43 42 41 40 38 37 36 35 32 33 39 31 15 * 14 * 34 45 29 30 28 27 46 47.
12 47 2 50007 28 X X F H B M 8 X55 m m 46 2 50019 27 F H B M 5X 20 m m 45 A R 500238 5 H Y D R A U L I C C L U T C H O I L, 16 oz . 4 4 1 5 0 0 2 3 7 3 CL UTCH L EV E R PV T HRDW R K IT INCL UDE D I N.
13 Odometer 1 2 3 5 4 500226 0I O D O M E R T E R I N ST R U C T I O N S 5 1 5002 254 SW I T C H , H E A D LI GH T 4 1 5002 248 SE N SOR M A GN E T 3 1 5002 257 C A BLE , OD OM E T E R 2 1 5002 260 O .
14 Front Br ake Master Cylinder 6 5 9 12 7 8 13 14 2 4 3 1 10 11 15 * * 4 * 15 A R 500026 8 N I SSI N BR A KE GR E A SE , 2 G R A M A S R E Q U I R E D 14 1 500 00 46 F T BR A KE LE V E R R E T U R N .
15 Front Brake Cali per 1 2 3 4 5 5 6 7 9 11 10 8 * * * * 13 12 5 * 13 1 5 0025 13 X F R ON T BR A KE C A LI P E R M OU N T 12 2 5 0012 64 X BH C S, M 1 0x 25m m 11 1 50000 55 B R A KE C A LI P E R BL.
16 Rear Brake Pedal 1 3 6 5 4 2 6 6 2 5000 375 SE A L, 15X21X3 I N C L U D E D I N 5 0012 26 5 1 5000 399 BO L T , BR A KE P E D A L 4 1 5000 413 R R BR A KE C O T T E R P I N 3 1 5000 109 BR A KE P E.
17 Rear B rake Maste r Cylind er 5 7 9 6 8 1 2 12 12 4 2 3 13 13 12 13 13 12 10 11 14 15 16 16 1 500 04 34 N U T , F LA N GE , M 6 15 1 50010 13 F LA N GE H E A D BO LT , M 6 X 16 14 2 50001 26 SH C S.
18 Rear Brake Caliper 1 2 3 4 5 6 8 9 10 10 1 50000 82 R E A R BR A KE P A D SE T 9 1 5000 052 SLI D E P I N BOO T - LA R GE 8 1 5000 055 BR A KE C A LI P E R BLE E D E R KI T 7 A R 5000268 N I SS I N.
19 Main fram e 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 15 16 18 19 * 19 1 5 00 24 09 C L A M P , ON E - E A R E D , STE P LE SSS, 19 . 8 * 1 500233 1 H O SE , BR E A T H E R , F R A M E G R E E N ST I C KE R 18 1 5 0021 98 H OSE , B R E A TH E R , FR A M E 17 1 5 0020 71 OI L LE V E L SI G H T WI N D O W 16 2 5 0020 69 F H C S, M 10 X1.
20 Subframe 1 6 2 3 5 7 8 10 * 12 * 11 4 9 13 14 15 4 50001 92 F LA T WA SH E R , M 6 1 4 1 6 0 0 0 3 4 1 NUT , L O CK , M6 G ROUND 13 1 5001013 F H B M 6 X16 m m G R O U N D * 1 500252 0 X X X X X V .
21 Frame Rail & Skid Pl ate 7 2 6 1 5 8 5 4 3 9 10 11 * 11 4 50015 31 X T OP H A T WA SH E R , P LA ST I C F OR U SE W / P LA ST I C SK I D P LA T E 10 4 50010 13 F LA N G E -H E A D BO LT , M 6X .
22 Footpegs 6 5 3 2 4 7 1 * * 2 50 0013 6 X X X X BH C S, M 10X 30, N Y LKZN C U SE W / KI C K S T A N D 7 2 5001 264 X X BH C S, M 10X25, N Y LKZ N C 6 1 5001 919 FO O T P E G BR A C K E T 5 1 5000 526 FO O T P E G , LE F T 4 1 5000 713 FLA T W A SH E R , M 8 3 1 5000 400 C O T TE R P I N , 2 .
23 Kickst and 2 3 5 4 1 5 1 5001 891 KI C KST A N D P I V OT BO LT 4 1 5 0 0 1 8 9 2 K ICK S T A ND T E NS ION S PRI NG 3 1 5001 893 N U T , H E X, LOC K, M 10 2 1 50 0188 2- 0 2B KI C KST A N D M O U.
24 Swingarm 31 * 33 1 50004 21 H E X H E A D S E T SC R E W M 8X 50 m m 32 4 50007 57 SW I N G A R M P I V O T T H R U ST WA S H E R I N C LU D E D I N 5000814 3 1 2 5 0 0 0 7 5 5 SW INGA RM PI V O T .
25 Rear Shock 1 2 3 4 3 2 10 11 10 12 1 13 5 6 7 8 9 14 15 16 15 17 * 500242 6 R R SH OC K S P G - 90 N /m m 500005 9 R R SH OC K S P G - 95 N /m m 500006 0 R R SH OC K S P G - 10 0 N /m m 500006 1 R .
26 Seat & Num ber Plates 14 9 8 4 6 5 3 7 1 2 10 11 12 13 15 16 18 17 * * 19 19 2 5001514 T OP - H A T WA SH E R 18 4 5001612 P H I LI P S H E A D S C R E W, M 6X1 2 m m 17 2 5000095 F H B, M 6X2 0 m m 16 2 5000777 I SO LA T I O N S TR I P , 5 5 X 25.
27 Frnt Fender & Frn t Number Plte 3 2 4 5 6 7 1 2 8 * 5 9 10 11 12 13 14 15 16 1 18 4 * 18 2 500 15 12 F E N D E R N U T , M 6 17 2 5 0000 95 F LA N G E - H E A D BO L T , M 6X2 0 - N Y L OK 16 1.
28 Battery Plate 2 1 4 3 24 19 12 15 16 9 23 20 26 27 8 7 13 11 21 17 14 22 6 5 10 18 25 13 28 29 30 30 1 500 13 74 X SP A C E R , 16X 8.4X 3.2 m m 29 1 60003 14 N U T , LO C K, M 6 28 1 50010 13 F H .
29 Elec tri cal 6 4 8 9 7 3 1 2 5 9 2 5001 946 FH B M 6X30 m m , Z I N C 8 1 5002 309 X X X LI GH T I N G C A P SE A L 7 1 5 0 0 2 4 5 5 X X X HA RNES S CO NNECTOR, L IGHT ING 6 1 5000 434 N U T , H E X F LA N GE , M 6 5 1 5000 011 ST A R TE R M OT OR 12V 0.
30 Exhaust 7 6 5 3 8 2 * 1 4 8 4 5001 605 N U T , H E X F LA N GE , M 6- 12P T 7 2 5001 345 E XH A U ST C R U SH WA SH E R 6 1 5000 612 F H B, M 8X35 m m 5 1 5000 095 FH B, M 6X20 m m 4 2 5002 265 GR .
31 Radiator 3 9 2 4 5 6 8 7 1 10 11 11 13 14 15 16 12 11 7 12 17 18 * * 18 1 50004 84 O - R I N G , 2-013 17 2 5000093 F H B M 6 X25 m m 16 1 5000793 H OS E C LA M P , 5.
32 Airbox 11 1 2 10 9 4 3 8 12 7 5 6 16 13 14 15 14 17 18 18 1 5000793 H O SE C LA M P , 5.6m m - 16m m 17 1 5002331 H OS E , BR E A T H E R , F R A M E T O A R I BO X 16 1 5001922 V A C U U M H O S E.
33 Fuel T ank 4 3 1 2 5 6 11 13 14 7 10 8 9 12 9 * * 1 4 2 5 0 0 0 7 9 9 TOP - HA T W A S HE R, FUE L TA N K TA B 13 2 50007 65 T OP - H A T WA SH E R 12 4 50001 92 F LA T WA SH E R , M 6 11 2 500 08 .
34 Fuel System 1 10 2 4 5 7 6 8 9 11 13 12 3 14 15 16 27 28 17 19 24 18 20 21 22 23 29 25 26 30 31 31 2 5 0024 10 I N SU L A T I N G BO O T 30 1 5 0011 37 O - R I N G, 008 M A LE FU E L F I T T I N G .
35 Decals 7 2 6 1 * * * 3 5 5 5 4 * * * * * 8 * 9 * * 10 11 11 1 5 0026 26- R X D C L, E 440 A GP , N M BR P LT, R E V LO C 10 1 500 26 27 X D C L, E 44 0A G P , N M BR P LT , BLK , R 9 1 5002 238 D C.
36 V ehicle W arnings (1) (4) (2) (3) (1) (2) (4) (3) * - Any replac ement warning label can be obtained by vehicle o wner's free of charge b y calling 1-800-MO T O-USA.
An important point after buying a device Cannondale E440R (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cannondale E440R yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cannondale E440R - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cannondale E440R you will learn all the available features of the product, as well as information on its operation. The information that you get Cannondale E440R will certainly help you make a decision on the purchase.
If you already are a holder of Cannondale E440R, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cannondale E440R.
However, one of the most important roles played by the user manual is to help in solving problems with Cannondale E440R. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cannondale E440R along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
