Instruction/ maintenance manual of the product EVOLUTION 577D----A Bryant
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1 577D- - - - A EV OLUTION R 15 SEE R SINGLE - - P ACKAG ED AIR CONDIT IONER AND G AS FURNACE SYSTEM WI TH PURON R (R- - 410A) REF RIGERANT SINGLE P HASE 2 - - 5 NO MINAL TONS (SIZES 2 4 - - 60 ) Installation Instructions EQUIPMENT OPERA TION HAZARD Failu re to follow th is cau tion m ay resu lt in im pro per un it oper at ion.
2 SAF ETY CONSIDERA TIONS Im prope r inst all ati on, adjus tme nt, al ter ati on, ser vic e mai nte nanc e, or use ca n ca use expl osi on, fir e, ele ctr ic al s hock, or other condi tions w hic h may ca use dea th, pe rs onal inj ury , or prope rty dam age .
3 A B C MAXIMUM ALLOW ABLE DIFFERENCE in. (mm) A-C 1/4 1/4 1/4 (6.35) (6.35) (6.35) A-B B-C A07925 Fig . 2 - - Un it Lev eling T o lera nces Ins tal lat ion on ol der “G ” se rie s r oof c urbs. T wo accesso ry k its are availab le to aid in in stalling a n ew “G ” se ri es unit on an old “ G” r oof c urb.
4 RETURN AIR SMALL BASE UNIT SUPPL Y AIR LARGE BASE UNIT UNIT PLACEMENT ON COMMON CURB L ARGE CURB SMALL OR LARGE BASE UNIT SMALL/COMMON CURB ROOF CURB DET AIL Wood nailer* Roofcurb* Insulation (field.
5 A09556 Fig. 5 - - 577D - - - - A24 - - 30 Unit Dim ens ions 577D - - - - A.
6 A09557 Fig. 6 - - 577D - - - - A36 - - 60 Unit Dim ens ions 577D - - - - A.
7 T able 1 – Phys ical Dat a - - Unit 577D- - - - A UNIT SIZE 24040 24060 30040 30060 36060 36090 42060 42090 NOMINAL COOLING CAPACITY (ton) 2 2 2 --- 1 / 2 2 --- 1 / 2 3 3 3 --- 1 / 2 3 --- 1 / 2 N.
8 T able 1—Phys ic al Data (Con’t ) - - Unit 577D- - - - A UNIT SIZE 48090 48115 48130 60090 60115 60130 NOMINAL COOLING CAPACITY (ton) 4 4 4 5 5 5 NOMINAL HE ATING CAP ACITY (Btu) 90,000 115,000 .
9 A CCESS P ANELS MUST BE IN PLA CE WHEN RIGGING. P ANNEA UX D'ACCES DOIT ÊTRE EN PLA CE POUR MANIPULA TION. 50CY502286 2.0 CA UTION - NOTICE TO RIGGERS PRUDENCE - AVIS AUX MANIPULATEUR Use top skid as spreader bar.
10 2. A void abr upt duct s iz e inc re as es a nd reduc tions . Abrupt chan g e in d u ct size adv ersely af fects air p erform ance. IMPOR T ANT : U se f lexi ble connec tor s bet wee n duc twor k and unit t o pre vent tr ans mis si on of vibr at ion.
11 the o utlet o f th e trap is at least 1 in . (25 m m) low er than th e dra in- -pan c ondens ate c onnec tion t o pre vent the pa n from over flow ing. Pr ime t he tr ap wi th wa ter . W hen us ing a gra vel a pron, ma ke sur e it sl opes aw ay fr om t he unit.
12 OUT TEE NIPPLE CAP IN C99020 Fig. 10 - - Sedim ent T rap FIRE OR EXPLOSI ON HAZARD Fai lure to f ollow thi s wa rning c ould res ult in fir e, e xplos ion, per sona l i njury , de at h and/ or prope rt y dama ge. S Connec t ga s pi pe to uni t usi ng a ba ckup wr enc h to a void dam agi ng gas c ontrol s.
13 T able 2 – M aximum Gas Flow Capac it y* NOMI NAL IR ON PIPE SIZE ( IN.) INTERN AL DIAMETER (IN. ) LENGTH OF PIPE ft (m) † 10 (3. 0) 20 (6. 1) 30 (9. 1) 40 (12.1) 50 (15.2) 60 (18.3) 70 (21.3) 80 (24.4) 90 (27.4) 100 (30.5) 125 (38.1) 150 (45.7) 175 (53.
14 A09075 Fig. 1 1 - - T ypic al Inst allat ion GROUND SCREW (IN SPLICE BO X) YEL BLK GROUND LEAD SINGLE-PHASE CONNECTIONS T O DISCONNECT PER NEC LEGEND NEC – National Electrical Code Field Wiring Splice Connections NO TE: Use copper wire only . L1 L2 A06299 Fig.
15 FURNACE BOARD HP/AC BOARD A09108 Fig. 13 - - Contr ol Plat e A06357 Fig. 14 - - Contr ol V olt age Wi ring Connec tions 577D - - - - A.
16 PRE- -ST AR T - -UP FIRE, EXPLOSION, ELECTRI CAL SHOCK AND ENVIRONMENT AL HAZARD Fai lure to f oll ow this war ning coul d res ult in pe rsona l inj ury or de at h and/ or prope rty da mage . 1. Fol low re cogni ze d sa fe ty pra cti ce s a nd wea r pr otec tive goggle s whe n chec king or s er vic ing re fri ger ant sys te m.
17 em er ge ncy he ati ng or c ooli ng opera tion us ing a c ommon the rmos ta t and t he t er mina l s tri p connec ti ons on t he two cont rol boar ds (Se e Non - - Communic at ing Emer genc y Cooli ng/Hea ti ng Mode ) and wi ll dis play St atus Code 16, Sys tem Com munic at ion Faul t, on a mber ST A TUS LED.
18 A10217C Fig. 16 - - Connec ti o n W ir ing Schem ati c - - 577D- - - -A Single Phas e Gas Input s 040, 060, 090 kBt u/hr 577D - - - - A.
19 A10217L Fig. 16 Cont. - - Ladde r Wi ri ng Sc hem ati c - - 577D- - - -A Single Phas e Gas Inputs 040, 060, 090 kBtu/ hr 577D - - - - A.
20 A10219C Fig. 17 - - Connect ion Wi ring Sche mati c- - 577D - - - - A Single Phas e Gas Inputs 1 15, 130 kBtu/hr 577D - - - - A.
21 A10219L Fig. 17 Cont. - - Ladde r Wi ri ng Sc hem ati c- - 577D - - - - A Single Phas e Gas Inputs 1 15, 130 kBtu/ hr 577D - - - - A.
22 LLS Liquid Line Solenoid UTILITY RELAY * UTILITY SIGNAL OPEN RELAY * SUPPLIED BY UTILITY PROVIDER A05247 Fig. 18 - - 2 - - Stage HP/ AC Contr ol Board ST A TUS CODE 21 - - GAS HEA TING LOCKOUT Co nt rol w ill NOT auto reset. C h eck for m is- - wired gas valv e o r def ec ti ve contr ol (val ve rel ay) .
23 op en or sho rted at an y time after initial v alidatio n , Status C o de 53 wil l be displ aye d at ambe r ST A TUS LED. Ch eck for fau lts in wirin g conn ectin g senso r to O A T terminals. Usin g an Oh m meter, check resistance o f therm istor fo r a sh o rt or open c onditi on.
24 T able 3 – Air Del iver y and T em per a tur e Ri se at Rat ed Heat ing Input Unit Rate d He ating Input ( Btu/hr) Heating Rise Range o F( o C) Heating Rise Either Stage, ° F( o C) High St age L.
25 EVOLUTION CONTROLLED LOW AM BIENT COOLI NG NOTE : Whe n thi s unit is oper ati ng bel ow 55 _ F( 1 3 ° C) outdoor te mper atur e, provi sions mus t be made f or low a mbie nt oper at ion. This unit is ca pabl e of low a mbie nt cool ing down to 0 _ F( - - 1 8 ° C).
26 CARBON MONOXIDE POI S ONING HAZARD Fai lure to f oll ow this war ning coul d res ult in pe rsona l inj ury and/or de at h. If t he mani fol d pre ss ure a nd/or gas r ate i s not proper ly adj uste d on HI a nd LO st age s, exc es s ca rbon monoxide can be produc ed.
27 a. 129 se c. t o compl et e one revol ution b. 3600/129 = 27. 9 c . 2 7 . 9x2=5 5 . 8f t 3 of gas f low/ hr . d. 55.8 x 1050 = 58, 590 Btuh input . In t his exam ple , the nom ina l input r ate for l ow s ta ge is 58, 500 Btu /h r , so the lo w stag e man ifo ld p ressu re is correctly set.
28 MANIFOLD BURNER BURNER FLAME C99021 Fig . 2 1 - - M on o po rt Bu rn er LIMI T SWITCHES No rmally clo sed limit switch (L S) com pletes the con trol circuit. Should the l eavi ng - - air t empe rat ure ri se above t he maxi mum al lowa ble t empe ra ture , the li mit sw it ch opens a nd the c ontr ol circuit “b reak s.
29 T able 6 – He ating I nput s HEA TING INPUT (BTU/HR)* NUMBER OF GAS SUPPL Y PRESS URE (IN. W .C.) MANIFOLD PRESSURE (IN. W .C.) NUMBER OF ORIFICES Natural Natural High Stage Low Stage ORIFICES Min Max High Stage Low Stage 40,000 26,000 2 4.0 13.0 3.
30 A06360 Fig. 22 - - Non - - Communi cat ing Eme rge ncy Cooli ng/Heat ing W iri ng Connec ti ons A09109 Fig. 23 - - Cooli ng Char ging T able- - Subcool ing 577D - - - - A.
31 MAINTENANCE T o ensur e c onti nuing high pe rfor manc e, a nd t o mini miz e the po ssib ility o f p rematu re equ ip men t failu re, perio d ic main tenan ce mus t be per forme d on thi s equipm ent . This pa cka ged unit s hould be in sp ected at least on ce each year b y a qu alified servi ce perso n.
32 8. Par tia lly sl ide the bur ner rac k out of the unit (s ee Fig. 25 and 26). Re move igni tor and se nsor wi res a t the burne r as - se mbly . Re move wir es t o roll out swit ch. 9. Sli de the burne r rac k out of the uni t (See Fi g. 25 a nd 26).
33 After in sp ecting the electrical co ntro ls an d w iring , rep lace all th e pan els. S tart the u n it, and o b serve at least o ne co mp lete co olin g cyc le to ens ure prope r oper ati on.
34 Exposur e, e ven i f i mmedi ate ly cle ane d up, may c aus e emb rittlemen t (lead ing to crackin g ) to o ccu r in o n e year o r mo re. Whe n perf orming a ny se rvic e tha t ma y ri sk e xposur e of com presso r o il to the ro o f, take app ro priate precau tion s to p rotect roof ing.
35 exi sts , the the rma l prote ctor i s open. The c ontr ol de- -ene r gize s the com pre ss or cont act or for 15 minut es, but cont inues t o ope ra te the outdoor fa n. The c ontrol Sta tus LED wil l fl ash t he appr opria te code show n in T abl e 4.
36 CARE AND MAINTENANCE For c ontinui ng high per for manc e a nd to mini miz e pos sibl e equ ip men t failu re, perio d ic main tenan ce m ust b e perform ed on th is equi pment . Fre quenc y of ma inte nanc e ma y var y dependi ng upon ge ogra phic areas, su ch as co astal app licatio ns.
37 AIR CONDITIONER WI TH PURON REFRIG ERA TION SECTIO N QUICK - - R EFERENCE GUIDE Pu ro n refrig erant o p erates at 50 - - 70 percen t hig h er pressu res than R - - 2 2. B e sure th at serv icing eq uip men t an d replacem ent co m ponent s ar e des igne d to ope rat e wi th Pur on.
38 T able 9 – T r oubles hooting C hart - - Cooling SYMPTOM CAUSE REMEDY Comp ressor and outd oor f an will no t start Power f ailur e Call power c ompany Fuse blown or circ uit breaker tripped Repl.
39 T able 10 – T r oubles hooting C hart - - Gas Fur nace Ope rati on SYMPTOM CAUSE REMEDY Burne rs wil l not ignite W ater in gas line Drain. Ins tall drip leg. No power to unit Check pow er supply fuses , wiring or circuit break er . No 24 - - v power supply t o control c ircuit Check tr ansfor mer .
40 ST AR T - - UP CHECKLIST (Re move and St or e i n Job File s) I. PRELI MINARY I NFORMA TION MODEL NO.: SERIAL NO. : DA TE: TECHNICI AN: II. PRE ST ART - - UP (Insert check m ark in b o x as ea ch i.
An important point after buying a device Bryant EVOLUTION 577D----A (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Bryant EVOLUTION 577D----A yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Bryant EVOLUTION 577D----A - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Bryant EVOLUTION 577D----A you will learn all the available features of the product, as well as information on its operation. The information that you get Bryant EVOLUTION 577D----A will certainly help you make a decision on the purchase.
If you already are a holder of Bryant EVOLUTION 577D----A, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Bryant EVOLUTION 577D----A.
However, one of the most important roles played by the user manual is to help in solving problems with Bryant EVOLUTION 577D----A. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Bryant EVOLUTION 577D----A along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
