Instruction/ maintenance manual of the product DURAPACK 558F Bryant
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Cancels: II 558F-90-3 II 558F-90-4 9/15/05 IMPORT ANT — READ BEFORE INST ALLING Read a nd beco me famili ar with these install ation instruc- tion s befo re i n stal ling this un it. Be sure the i nstall ation confor ms to all app licab le lo cal and national codes .
— 2 — Ducts pa ssi ng t hroug h a n unc on diti one d spa ce mu st be in su- lated and covered with a vapor barrier . If plenum re turn is use d on a ver tical unit, the return should be ducted th rough the roof deck to c omply wit h applicab le fire codes.
— 3 — CONNECTOR PKG. ACCY . BC D AL T DRAIN HOLE GAS PO WER CONTROL A CCESSORY PO WER CRBTMPWR001A01 2 ′ -8 7 / 16 ″ [827] 1 ′ -10 15 / 16 ″ [583] 1 3 / 4 ″ [44.5] 3 / 4 ″ [19] NPT 3 / 4 ″ [19] NPT 1 / 2 ″ [12. 7] NPT 1 / 2 ″ [12.
— 4 — MAXIMUM ALLO W ABLE DIFFERENCE (in.) A-B B-C A-C 0.5 1.0 1.0 Fig. 3 — Uni t Leveling T olerance NO TES: 1. Dimension in ( ) is in millimeters. 2. Hook rigging shackles through holes in base rail, as sho wn in detail ‘ ‘A. ’ ’ Holes in base rails are centered around the unit center of gr av- ity .
— 5 — Fig.7A — Base Unit Dimensions — 558F090,10 2,120,150.
— 6 — Fig. 7B — Base Unit Di mension s — 558F091 ,103,121,1 51.
— 7 — T able 1A — Ph ysical Da ta — 558F09 0,102,120, 150 Units LEGEND *Ev aporator co il fin material/con denser coil fin material. Con tact your l ocal Bryant representa- tive for det ails about coate d fins. †W eight of 14-i n. roof curb .
— 8 — T able 1B — Ph ysical Da ta — 558F09 1,103,121, 151 Units (ASHRAE 90.1-1999 Compliant Units) LEGEND *Evaporator coil fin material/condenser coil fin material. Contact y our local Bryant repre- sentative f or details a bout coated fins. †Weight of 14-in.
— 9 — V . STEP 5 — MAKE ELECTRICAL CONNECTIONS A. Field P ower Suppl y All uni ts except 2 08/230-v un its are factory wire d for the voltag e shown on th e namepl ate. If the 208/2 30-v uni t is to be connected to a 208-v power supply , t h e transformer must be r ewired by moving t he blac k wir e from t he 230-v 1 / 4 -in.
— 10 — T able 2A — Elec trical Data (Units Without C on venienc e Outlet) (55 8F090, 102 , 120, 150 ) 558F UNIT SIZE NOMINAL V- P h - H z IFM TYPE V O LTA G E RANGE COMPRESSOR (ea) OFM (ea) IFM .
— 11 — T able 2A — Electrica l Data (Units Wit hout Con venience Out let) (558F090 , 102, 120 , 150) (cont) LEGEN D *Used to determi ne minimum d isconnect per NEC . †Fuse or HA CR circuit break er per NEC . **Fuse only . ††Co mpre sso r no.
— 12 — T able 2A — Electrica l Data (Units Wit hout Con venience Out let) (558F090 , 102, 120 , 150) (cont) LEGEND *Used to determi ne minimum d isconnect per NEC . †Fuse or HA CR circuit break er per NEC . **Fuse only . ††Co mpre sso r no.
— 13 — T able 2B — Elec trical Data (Units Without C on venienc e Outlet) (55 8F091, 103 , 121, 151 ) LEGEND *Use d to dete rmine mi nimu m di sconn ect p er NE C. †Fuse or HA CR ci rcuit brea ke r per NEC. **Fuse only . ††Comp resso r no.
— 14 — T able 2B — Electrica l Data (Units Wit hout Con venience Out let) (558F091 , 103, 121 , 151) (cont) 558F UNIT SIZE NOMINAL V- P H - H z IFM TYPE VO L TAG E RANGE COMPRESSOR (ea) OFM (ea) IFM FLA HEA TER MODEL NO.
— 15 — T able 2B — El ectrical Data (U nits Withou t Con venience Outlet ) (558F091, 103, 121, 151) (cont) LEGEND *Use d to dete rmine mi nimu m di sconn ect p er NE C. †Fuse or HA CR ci rcuit brea ke r per NEC. **Fuse only . ††Comp resso r no.
— 16 — T able 2C — El ectrical Da ta (Units With C on venience Outl et) (558F090 , 102, 120, 150) 558F UNIT SIZE NOMINAL V- P h - H z IFM TYPE VO LTA G E RANGE COMPRESSOR (ea) OFM (ea) IFM FLA E.
— 17 — T able 2C — Elec trical Data (U nits With Con venience Outlet) (558 F090, 102, 120, 150) (cont) LEGEND *Used to determi ne minimum d isconnect per NEC . †Fuse or HA CR circuit break er per NEC . **Fuse only . ††Co mpre sso r no. 1 is s hown in t able.
— 18 — T able 2C — Elec trical Data (U nits With Con venience Outlet) (558 F090, 102, 120, 150) (cont) LEGEN D *Used to determi ne minimum d isconnect per NEC . †Fuse or HA CR circuit break er per NEC . **Fuse only . ††Co mpre sso r no. 1 is s hown in t able.
— 19 — T able 2D — El ectrical Da ta (Units With C on venience Outl et) (558F091 , 103, 121, 151) LEGEND *Use d to dete rmine mi nimu m di sconn ect p er NE C. †Fuse or HA CR ci rcuit brea ke r per NEC. **Fuse only . ††Comp resso r no. 1 is shown in table.
— 20 — T able 2D — Elec trical Data (U nits With Con venience Outlet) (558 F091, 103, 121, 151) (cont) 558F UNIT SIZE NOMINAL V- P H - H z IFM TYPE VO L TAG E RANGE COMPRESSOR (ea) OFM (ea) IFM FLA HEA TER MODEL NO.
— 21 — T able 2D — Elec trical Data (U nits With Con venience Outlet) (558 F091, 103, 121, 151) (cont) LEGEND *Use d to dete rmine mi nimu m di sconn ect p er NE C. †Fuse or HA CR ci rcuit brea ke r per NEC. **Fuse only . ††Comp resso r no.
— 22 — VI. STEP 6 — ADJUST F A CT OR Y-INST ALLED OPTIONS A. Manual Outdoor -Air Damper The outdo or -air h ood and scr een are attached to the base pan at the bottom of the unit for shipping. Assembly: 1. Determin e quantity o f ventilat ion requir ed for build- ing .
— 23 — C. Optional EconoMi$er I V See F ig . 17 fo r Econo Mi$er I V comp onent l ocations . NO TE: These instructions are fo r instal ling the opti onal EconoMi$er IV only . Refer to t he accessor y EconoMi$er IV installation in structions when field installi ng an EconoMi$er IV accessory .
— 24 — 9. Replace the filter ac cess panel . 10. Install all Eco noM i$ er IV ac ces sori es. Econ oM i$e r I V wiring is shown in Fig . 23. Barometr ic flow ca pacit y is shown i n Fig. 24. Outdoor air leaka ge is sh own in Fig. 25. Return air pres sure d rop is shown i n Fi g.
— 25 — D . EconoMi $er IV Stand ard Sens ors Outdoor Air Te mperature (OAT) Sensor The out door air t empera ture sensor (HH57A C074) is a 10 to 20 mA device used to measure the outdoor-air temperature. The out door-air tempera ture i s used t o deter mine whe n the EconoM i$er IV c an be used f or free co oling.
— 26 — T able 3 — Suppl y Air Sensor T emperature /Resistan ce V alues The tempera ture sens or looks like an eyele t terminal with wires runni ng to it.
— 27 — Differe ntia l Dr y Bulb C ontrol F or diffe rential d ry bulb control t he standa rd outd oor dry b u l b s e n s o r i s u s e d i n c o n j u n c t i o n w i t h a n a d d i t i o n a l a c c e s - sory dry bulb sensor (part number CRTEMPSN002A00).
— 28 — TR1 24 V ac COM TR 24 Va c HOT 12 3 4 5 EF EF1 + _ P1 T1 P T N EXH 2V 10V EXH Set Set 2V 10V 2V 10V DCV DCV Free Cool B C A D SO+ SR+ SR SO AQ1 AQ DCV Min Pos Open Max N1 0 1000 2000 3000 4.
— 29 — T o dete rmine the mi nimum po sition s etting, perform the fol - lowing pr ocedur e: 1. Calcula te the ap propr iate mi xed air tempera ture using t he foll owing formula: T O = Outdoor-Ai.
— 30 — CO 2 Sens or C o n fig urati on The CO 2 sens or has pr eset sta ndard vo ltage sett ings tha t can be sele cted anytime after the sens or is powe red up. See Ta b l e 5 . Use setti ng 1 or 2 for Br ya nt equi pmen t. See T a ble 5. 1. Press Cle ar and Mode buttons .
— 31 — VII. STEP 7 — ADJUST EV APORA TOR-F AN SPEED Adjus t evap orator -fan speed t o meet jobs ite re quirem ents . T able 6 shows fan rpm at motor pulle y settings, T able 7 shows m otor effic iencies an d T able 8 give s accessor y static pressu re drop.
— 32 — T able 6 — Fa n Rpm at Motor Pulle y Settings* *Approximate f an r pm shown. †Indicates standard motor and drive package . ** I ndicates alternate dr iv e package only . ††Indicates high-static motor and drive package. ***Indicates alternate motor and drive pac kage.
— 33 — T able 9 — Ev aporato r Fan M otor Data LEGEND BHP — Brake Horsepower *Extensive motor and electrical testing on these units ensures that the full horsepower range of the motors can be utilized with confidence.
— 34 — T able 10 — Fan P erform ance 558F 090,091 — V ertical Disc harge Un its; Standar d Motor (Belt Driv e)* LEGEND *Motor drive range: 590 to 840 r pm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 35 — T able 11 — F an P erformanc e 558F090, 091 — V e rtical Disc harge Units; Alte rnate Mo tor (Belt Drive)* LEGEND *Motor drive range: 685 to 935 r pm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 36 — T able 12 — F an Perf ormance 558F090 ,091 — V ertical Disc harge Units; High-Static M otor (Belt Dr ive)* LEGEND *Motor drive range: 860 to 1080 rpm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 37 — T able 13 — Fan P erform ance 558F 102,103 — V ertical Disc harge Un its; Standar d Motor (Belt Driv e)* LEGEND *Motor drive range: 685 to 935 r pm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 38 — T able 14 — F an Perf ormance 558F102 ,103 — V ertical Disc harge Units; High-Static M otor (Belt Dr ive)* LEGEND *Motor drive range: 860 to 1080 rpm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 39 — T able 15 — Fan P erform ance 558F 120,121 — V ertical Disc harge Un its; Standar d Motor (Belt Driv e)* LEGEND *Motor drive range: 685 to 935 r pm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 40 — T able 16 — F an P erformanc e 558F120, 121 — V e rtical Disc harge Units; Alte rnate Mo tor (Belt Drive)* LEGEND *Motor drive range: 835 to 1085 rpm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 41 — T able 17 — F an P erfor mance 558F 120,121 — V ertical Disc harge Un its; High-Sta tic Motor (B elt Drive)* LEGEND *Motor drive range: 830 to 1130 rpm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 42 — T able 18 — Fan P erform ance 558F 150,151 — V ertical Disc harge Un its; Standar d Motor (Belt Driv e)* LEGEND *Motor drive range: 860 to 1080 rpm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 43 — T able 19 — F an P erformanc e 558F150, 151 — V e rtical Disc harge Units; Alte rnate Mo tor (Belt Drive)* LEGEND *Motor drive range: 830 to 1130 rpm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 44 — T able 20 — F an P erformanc e 558F090 ,091 — Hori zontal Dis charge U nits; St andard Motor (Belt Dr ive)* LEGEND *Motor drive range: 590 to 840 r pm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 45 — T able 21 — F an P erformance 558F090, 091 — Horizontal Dis char ge Units; Alte rnate Mo tor (Belt Drive)* LEGEND *Motor drive range: 685 to 935 r pm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 46 — T able 22 — Fan P erfo rmance 558F 090,091 — Ho rizontal Di scharge Units; High-Static Moto r (Belt Driv e)* LEGEND *Motor drive range: 860 to 1080 rpm. All other r pms require field- supplied drive. NO TES : 1. Boldface indicates field-supplied dr iv e is required.
— 47 — T able 23 — F an P erformanc e 558F102 ,103 — Hori zontal Dis char ge Units; St andard Motor (Belt D rive)* LEGEND *Motor drive range: 685 to 935 r pm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 48 — T able 24 — Fan P erfo rmance 558F 102,103 — Ho rizontal Di scharge Units; High-Static Moto r (Belt Driv e)* LEGEND *Motor drive range: 860 to 1080 rpm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 49 — T able 25 — F an P erformanc e 558F120 ,121 — Hori zontal Dis char ge Units; St andard Motor (Belt D rive)* LEGEND *Motor drive range: 685 to 935 r pm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 50 — T able 26 — F an P erformance 558F120, 121 — Horiz ontal Disc harge Uni ts; Alternate Motor (B elt Drive)* LEGEND *Motor drive range: 835 to 1085 rpm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 51 — T able 27 — Fan P erfo rmance 558F 120,121 — Ho rizontal Di scharge Units; High-Static Moto r (Belt Driv e)* LEGEND *Motor drive range: 830 to 1130 rpm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 52 — T able 28 — F an P erformanc e 558F150 ,151 — Hori zontal Dis charge U nits; St andard Motor (Belt Dr ive)* LEGEND *Motor drive range: 860 to 1080 rpm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 53 — T able 29 — F an P erformance 558F150, 151 — Horizontal Dis char ge Units; Alte rnate Mo tor (Belt Drive)* LEGEND *Motor drive range: 830 to 1130 rpm. All other r pms require field- supplied drive. NO TES: 1. Boldface indicates field-supplied dr iv e is required.
— 54 — PRE-ST ART -UP Procee d as follows to in spect and pr epare the unit for initial start -up : 1. Remove all ac cess p anels . 2. Read and follow instructi ons on all W ARNING , C A UTION , and INFORM ATIO N labels at tached to , or shipped with, uni t.
— 55 — 2. En ergize t he compre ssor . 3. The suction pressure should drop and the discharge pressure should rise , as is norma l on any star t-up . If the suction pressure does not drop and the discharge pres- sure does not rise to normal levels : 1.
— 56 — SER VICE I. CLEANING Inspect uni t interi or and exterio r at the beginn ing of each heatin g and coo ling seas on or more freque ntly as operating condit ions re quire . A. Evaporator Coi l 1. Turn off unit po wer , lockout and tag the disconnect.
— 57 — II. LUBRICA TION A. Compressors Each compres sor is charg ed with corre ct a mount of oil at the factory . B. Fan-Motor Bearing s F an-motor bearings are of the permanently lubricat ed type . No further lubrication is required. No lubricat ion of conden ser-f an or e vaporat or -fan motors i s requir ed.
— 58 — B. T o Use Co oling Charg ing Charts This m etho d is to be use d in Co olin g m ode on ly . T a ke the ou t- door am bient temper ature and read the suction press ure gage. Refer to appropria te chart to deter mine what sucti on temperat ure should be .
— 59 — CIRCUIT NO. 2 CIRCUIT NO. 1 Fig. 43 — Co oling Char ging Chart; 558F12 0 Fig. 44 — Coo ling Char ging Chart; 558F150.
— 60 — Fig. 45 — Coo ling Char ging Chart; 558F091 Fig. 46 — Cooling Cha rging C hart; 558F103 (Ci rcuits 1 and 2).
— 61 — TROUBLESHOO TING I. UNIT TR OUBLESHOOTI NG Refer to T able 30 and F ig. 49 for un it tro ubleshoo ting info rmation . II. ECONOMI$ER IV TROUBLES HOO TING See T able 31 fo r Econo Mi$er I V logic . A func tional vi ew of th e EconoM i$er is s hown i n Fig.
— 62 — A. E con oMi$e r I V Pr epar atio n This proc edure i s used to prep are the Ec onoMi$er IV f or troubl eshoot ing. No troubles hooting or tes ting is don e by perform ing the fo llowin g procedu r e. NO TE: Th is pro cedure requ ires a 9-v ba tter y , 1.
— 63 — OFC — Outdoor F an Contactor OFM — Outdoor F an Motor P— Plug PL — Plug Assemb ly QT — Quadruple T er minal SA T — Suppl y Air T emperature Senso r TRAN — T ransf ormer Field .
— 64 — T able 30 — Coolin g Service Anal ysis PROBLEM C A U SE REMEDY Compressor and Cond ens er Fans Will Not start. P ower failure . Call power company . Fuse blown or circuit br eaker tripped. Replace f use or reset circ uit breaker . Defectiv e ther mostat, contactor , transf or mer , or control relay .
— 65 — T able 31 — Econ oMi$er IV Input/Output Logic *For single enthalpy control, the module compares outdoor enthalpy to the ABCD set point. †P ower at N terminal deter mines Occupied/Unoccupied setting: 24 v ac (Occupied ), no pow er (Unoccupied).
— 66 — INDEX Access panel s 24 Barometric f low capacity 25 Char ging chart, re frigera nt 58-61 Clearance 2, 5, 6 CO 2 sensor Configuration 30 Settings 28, 30 Compressor Lubrication 57 Mounting 5.
— 67 — SER VICE TRAINING P ackaged Service Training programs are an excelle nt way to incre ase your know ledge of the equipment dis cussed i n this manual, i ncludin g: • Uni t F ami lia rizat .
Copyright 2 005 Br yant Heati ng & Coo ling System s Printe d in U.S.A. CA T ALOG NO. 04-535 58002-0 1.
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Copyright 2 005 Br yant Heating & Cooli ng System s Pri nted in U.S.A. CL-1 CA T ALOG NO. 04-53558002- 01 CUT ALONG DO TTED LINE CUT ALONG DO TTED LINE ST ART -UP CHECKLIS T (Remov e and Store in Job File) I.
An important point after buying a device Bryant DURAPACK 558F (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Bryant DURAPACK 558F yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Bryant DURAPACK 558F - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Bryant DURAPACK 558F you will learn all the available features of the product, as well as information on its operation. The information that you get Bryant DURAPACK 558F will certainly help you make a decision on the purchase.
If you already are a holder of Bryant DURAPACK 558F, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Bryant DURAPACK 558F.
However, one of the most important roles played by the user manual is to help in solving problems with Bryant DURAPACK 558F. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Bryant DURAPACK 558F along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
