Instruction/ maintenance manual of the product 559F Bryant
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CONTENTS Page SAFETY CONSIDERA TIONS ........................1 INST ALLA TION ................................. 1-15 I. Step 1 — Provide Unit Support ...............1 II. Step 2 — Rig and Place Unit .................1 III. Step 3 — Field Fabricate Ductwork .
PKG. NO. REF . CURB HEIGHT DESCRIPTION 308450-201 1 8 -2 9 (305) Standard Curb 14 9 High 308450-202 2 8 -0 9 (610) Standard Curb for Units Requiring High Installation 308450-203 2 8 -0 9 (610) Side Supply and Return Kit for High Installation NOTES: 1.
NOTE: For preassembled horizontal adapter roof curb part no. 389210-201, the accessory kit includes a factory-designed, high- static, regain transition duct. For horizontal curb part no. 308450- 203, a field-supplied transition duct is required. Fig.
POWER EXHAUST/ BAROMETRIC RELIEF (ACCESSORY ONL Y) UNIT STD UNIT WEIGHT ECONOMIZER WEIGHT CORNER A CORNER B CORNER C CORNER D DIM A DIM B DIM C Lb Kg Lb Kg Lb Kg Lb Kg Lb Kg Lb Kg ft-in.
POWER EXHAUST/ BAROMETRIC RELIEF (ACCESSORY ONL Y) UNIT STD UNIT WEIGHT ECONOMIZER WEIGHT CORNER A CORNER B CORNER C CORNER D DIM A DIM B DIM C Lb Kg Lb Kg Lb Kg Lb Kg Lb Kg Lb Kg ft-in.
T able 1 — Physical Data UNIT 559F 180 216 240 300 NOMINAL CAP ACITY (tons) 15 18 20 25 OPERA TING WEIGHT 1550 1650 1700 1850 COMPRESSOR Scroll, Copeland Quantity ... Model (Ckt 1 , Ckt 2) 2...ZR94KC 1...ZR108KC, 1...ZR94KC 1...ZR125KC, 1...ZR108KC 1.
III. STEP 3 — FIELD F ABRICA TE DUCTWORK Secure all ducts to building structure. Use flexible duct con- nectors between unit and ducts as required. Insulate and weath- erproof all external ductwork, joints, and roof openings with counter flashing and mastic in accordance with applicable codes.
VI. STEP 5 — MAKE ELECTRICAL CONNECTIONS A. Field Power Supply Unit is factory wired for voltage shown on nameplate. When installing units, provide a disconnect, per NEC (Na- tional Electrical Code) requirements, of adequate size (T able 2). All field wiring must comply with NEC and local requirements.
T able 2 — Electrical Data UNIT 559F NOMINAL VOL T AGE (3 Ph, 60 Hz) VOL T AGE RANGE COMPRESSOR OFM IFM POWER EXHAUST ELECTRIC HEA T* POWER SUPPL Y No. 1 No. 2 Min Max RLA LRA RLA LRA Qty Hp FLA (ea) Hp FLA FLA LRA kW FLA MCA MOCP† 180 (15 T ons) 208/230 187 253 28.
T able 2 — Electrical Data (cont) UNIT 559F NOMINAL VOL T AGE (3 Ph, 60 Hz) VOL T AGE RANGE COMPRESSOR OFM IFM POWER EXHAUST ELECTRIC HEA T* POWER SUPPL Y No. 1 No. 2 Min Max RLA LRA RLA LRA Qty Hp FLA (ea) Hp FLA FLA LRA kW FLA MCA MOCP† 300 (25 T ons) 208/230 187 253 41.
VII. STEP 7 — MAKE OUTDOOR-AIR INLET ADJUSTMENTS A. Manual Outdoor-Air Damper All units (except those equipped with a factory-installed econo- mizer) have a manual outdoor-air damper to provide venti- lation air . Damper can be preset to admit up to 25% outdoor air into return-air compartment.
VIII. STEP 8 — INST ALL OUTDOOR-AIR HOOD The same type of factory-installed hood is used on units with 25% air ventilation and units with an economizer . NOTE: The hood top panel, upper and lower filter retainers, hood drain pan, baf f le (size 300), and filter support bracket are secured opposite the condenser end of the unit.
NOTE: For maximum benefit of outdoor air , set the enthalpy control to the ‘‘A ’’ setting. At this setting, when the relative humidity is 50% and the outdoor air is below 74 F , the relay contacts on the sensor will be closed. 9. Reinstall economizer hoods if removed.
T ransformer (460-v Units Only) — On 460-v units, a trans- former is required. The transformer is provided with the ac- cessory and must be field-installed.
ST ART -UP Use the following information and Start-Up Checklist on page CL-1 to check out unit PRIOR to start-up. I. UNIT PREP ARA TION Check that unit has been installed in accordance with these installation instructions and all applicable codes. II.
T able 5 — Fan Performance — 559F180 559F180 (15 TONS) Airflow (Cfm) A vailable External Static Pressure (in. wg) 0.2 0.4 0.6 0.8 1.0 1.2 Rpm Bhp W atts Rpm Bhp Watts Rpm Bhp W atts Rpm Bhp Watts Rpm Bhp W atts Rpm Bhp Watts 4500 684 1.28 1 102 791 1.
T able 6 — Fan Performance — 559F216 and 240 559F216 and 240 (18 and 20 TONS) Airflow (Cfm) A vailable External Static Pressure (in. wg) 0.2 0.4 0.6 0.8 1.0 1.2 Rpm Bhp W atts Rpm Bhp Watts Rpm Bhp W atts Rpm Bhp Watts Rpm Bhp W atts Rpm Bhp Watts 5,500 682 1.
T able 7 — Fan Performance — 559F300 559F300 (25 TONS) Airflow (Cfm) A vailable External Static Pressure (in. wg) 0.2 0.4 0.6 0.8 1.0 1.2 Rpm Bhp W atts Rpm Bhp Watts Rpm Bhp Watts Rpm Bhp W atts Rpm Bhp W atts Rpm Bhp W atts 7,000 845 3.26 2693 909 3.
T able 8 — Accessory/FIOP Static Pressure (in. wg) — 559F180 COMPONENT CFM 4500 5000 6000 7200 7500 Economizer 0.04 0.05 0.07 0.09 0.10 Glycol Coil 0.22 0.26 0.35 0.44 0.46 Electric Heat (kW) 26/34 0.06 0.07 0.09 0.1 1 0.12 32 0.06 0.07 0.09 0.1 1 0.
XIII. BASE UNIT OPERA TION A. Cooling, Units Without Economizer When thermostat calls for cooling, terminals G and Y1 are energized. The indoor (evaporator) fan contactor (IFC), and compressor contactor no. 1 (C1) are energized and evaporator- fan motor , compressor no.
III. EV APORA TOR F AN PERFORMANCE ADJUSTMENT (Fig. 25-27) Fan motor pulleys are factory set for speed shown in T able 1. T o change fan speeds: 1. Shut of f unit power supply . 2. a. Size 180 Only: Loosen belt by loosening fan motor mounting plate nuts.
4. Using jacking bolt under motor base, raise motor to top of slide and remove belt. Secure motor in this position by tightening the nuts on the carriage bolts. 5. Remove the belt drive. 6. Remove jacking bolt and tapped jacking bolt plate. 7. Remove the 2 screws that secure the motor mounting plate to the motor support channel.
T able 1 1 — Economizer Checkout Procedures TEST PROCEDURE RESUL TS A. Disconnect power at TR and TR1. Disconnect jumper between P and P1. See Fig. 15. B. Jumper TR to 1. C. Jumper T1 to T . D. Disconnect outdoor-air thermostat connections from S O and +.
Crankcase Heater Only the 559F300 unit is equipped with a 70-watt crankcase heater to prevent absorption of liquid refrigerant by oil in the crankcase when the compressor is idle. The crankcase heater is energized whenever there is a main power to the unit and the compressor is not energized.
TROUBLESHOOTING Refer to T able 13 for troubleshooting details. T able 13 — Cooling Service Analysis PROBLEM CAUSE REMEDY Compressor and condenser fan will not start. Power failure. Call power company . Fuse blown or circuit breaker tripped. Replace fuse or reset circuit breaker .
Fig. 31 — T ypical Wiring Schematic (559F180, 460-v Shown) —26—.
LEGEND AND NOTES FOR FIG. 31 AND 32 Fig. 31 — T ypical Wiring Schematic (559F180, 460-v Shown) (cont) AHA — Adjustable Heat Anticipator BKR W/A T — Breaks with Amp Turns C— Contactor , Compres.
Fig. 32 — T ypical Component Arrangement (559F180 Shown) —28—.
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SERVICE TRAINING Packaged Service T raining programs are an excellent way to increase your knowledge of the equipment discussed in this manual, including: • Unit Familiarization • Installation Ove.
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ST ART -UP CHECKLIST MODEL NO.: DA TE: SERIAL NO.: TECHNICIAN: I. PRE-ST ART -UP: M VERIFY THA T ALL P ACKING MA TERIALS HA VE BEEN REMOVED FROM UNIT M VERIFY INST ALLA TION OF INDOOR F AN MOTOR ADJUS.
An important point after buying a device Bryant 559F (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Bryant 559F yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Bryant 559F - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Bryant 559F you will learn all the available features of the product, as well as information on its operation. The information that you get Bryant 559F will certainly help you make a decision on the purchase.
If you already are a holder of Bryant 559F, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Bryant 559F.
However, one of the most important roles played by the user manual is to help in solving problems with Bryant 559F. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Bryant 559F along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
