Instruction/ maintenance manual of the product S-7200C Brother
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S-7200C Please read this manual before making any adjustments. SINGLE NEEDLE DIRECT DRIVE STRAIGHT LOCK STITCHER WITH THREAD TRIMMER SER VICE MANUAL.
S-7200C This service manual is intended for S-7200C; b e sure to read the S-7200C instruction manual before this manual. Carefully read the “SAFETY INSTRUCTIONS” and the whole of t his manual to understand this product before you start maintenance.
S-7200C i SAFETY INSTRUCTIONS [1] Safety indications and the ir meanings This service manual and the indications and sy mbols that are used on the machine itself are provided in order to ensure safe operation of this machine and to prevent accidents and injury to yourself or other people.
S-7200C ii [2] Notes on safety DANGER Wait at least 5 minutes after turning off the power sw it ch and disconnecting the power cord from the wall outlet before opening the cover of t he control box. Touching areas where high volt ages are present can result in severe injury.
S-7200C iii CAUTION Sewing This sewing machine should only be used by operators who have received the necessary training in safe use beforehand. The sewing machine should not be used for any applications other than sewing. Be sure to wear protective goggles when using the machine.
S-7200C iv [3] Warning labels The following warning labels appear on the sewing machine. Please follow the instructions on the labels at all times wh en using the ma chine. If the labels have been removed or are difficult to read, please contact your nearest Brother dealer.
S-7200C.
S-7200C CONTENTS 1. MACHINE SPECIFICATIONS .............. 1 2. NOTES ON HANDLING ........................ 2 3. COMPARISON OF FUNCTIONS (G50 AND G10 OPERATION PANELS). . . 3 4. FUNCTION SETTINGS (G50 OPERATIO N PANEL) .................. 4 4-1. List of advanced functi ons .
S-7200C 9-10. Knee lifter leve r mechani sm .............................. 98 9-11. Needle bar and thread take-up mechanism ....... 99 9-12. Presser foot mechanis m .................................. 100 9-13. Feed rock s haft ........................
S-7200C 1. MACHINE SPECIFICATIONS 1 １ . MACHINE SPECIFICA TIONS 3 4 Quick reverse O O Thread wiper - O 0 3 5 Lubrication type Minimum lubrication Semi dry Complete dry S 3 5 Use For light-weight and difficult-to-sew materials For medium- weight materials For heavy-weight materials -33S, -43S -45S -453 -303, -403 -333, -433 -305 -405 Max.
S-7200C 2. NOTES ON HANDLING 2 ２ . NOTES ON HANDLING About the machine set-up location ・ Do not set up this sewing machine near other equipment such as televisions, radios or cordless telephones, otherwise such equipment may be affected by elec tronic interference from the sewing machine.
S-7200C 3. COMPARISON OF FUNCTIONS (G50 AND G10 OPERA TION P ANELS) 3 ３ . COMP ARISON OF FUNCTIONS (G50 AND G10 OPERA TION P ANELS) G10 operation panel G50 operation panel Normal sewing (*1) ○ ○.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 4 ４ . FUNCTION SETTINGS (G50 OPERA TION P ANEL) ４ - １ . List of advanced functions This section contains a list of advanc ed functions and the key operations which are used to call the setting mode for the functions.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 5 ４ - ２ . List of special functions when power is turned on This section contains a list of functions for the G50 operat ion panel and the key operations which are used to call the setting mode for the functions.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 6 ４ - ３ . Maximum sewing speed and start backtack sewing speed setting methods If the LOCK key icon (1) is on, release the lock before carrying out the following operations. 1 The main display (2) will change from an orange display to a green display.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 7 ４ - ４ . Using the LOCK key When the power switch is turned on, the LOCK key (1) turns on. (The icon (2) is illuminated.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 8 ４ - ５ . Memory switch setting method (Standard) NOTE: ・ This cannot be set if DIP switch 1 has been set to ON, so set it to OFF. ・ If the LOCK key icon (1) is on, release the lock before carry ing out the following operations.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 9 Presser foot lifter oper ation and pedal operat ion settings (001-) No. Setting range Initial value Setting units Setting details 001 ON/OFF OFF - .
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 10 Sewing machine mo tor settings (100-) No. Setting range Initial value Setting units Setting details 100 1-99 (needles) 2 (needles) 1 Number of slo.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 11 Sewing program settings (400-) No. Setting range Initial value Setting units Setting details 400 2-6 2 1 Start backtack sewing pattern * If A=0, there is no A operation, and if B=0, there is no B op eration.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 12 Standard device settings (500-) No. Setting range Initial value Setting units Setting details 500 OFF/1-3 1 1 Actuator switch function wh en sewin.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 13 ４ - ６ . Memory switch setting method (Advanced) 1 Change to memory switch mode (While holding dow n the MAX key and the FUNC (function) key, press the power ON switch.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 14 Presser foot lifter an d presser foot lifter pedal settings (050-) No. Setting range Initial value Setting units Setting details 050 ON/OFF ON - F.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 15 No. Setting range Initial value Setting units Setting details 080 -7-7 0 1 Treadle back ward on (thread trimming) point (S7) 081 -5-5 0 1 Treadle .
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 16 Sewing machine mo tor settings (150-) No. Setting range Initial value Setting units Setting details 150 ON/OFF ON - Slow stop control when treadle.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 17 No. Setting range Initial value Setting units Setting details 180 150-300 (sti/min) 220 (sti/min) 10 Thread trimming speed (T RIM) (*1) 181 150-300 (sti/min) 220 (sti/min) 10 Inching speed (INCH) 182 500-2500 (sti/min) 1400 (sti/min) 100 Stop improvement speed (POS) [Do not change this setting.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 18 Panel operation settings (350-) No. Setting range Initial value Setting units Setting details 350 ON/OFF ON - Buzzer (electronic sound) during panel operation ON: Used OFF: Not used * The buzzer will always be ON when a warning or error is displayed.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 19 Sewing program settings (450-) No. Setting range Initial value Setting units Setting details 450 ON/OFF OFF - Correction sewing using actuator switch after thread trimming * This is only enabled when No.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 20 Standard device se ttings (550-) No. Setting range Initial value Setting units Setting details 550 0-1 0 (*1) 1 Automatic presser foot lifter type 0: Solenoid type (Duty during chopping can be changed using No.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 21 Error processing se ttings (650-) No. Setting range Initial value Setting units Setting details 650 OFF/ 5-30 (seconds) OFF 1 Time until buzzer st.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 22 ４ - ７ . Data initialization function NOTE: When DIP switch 1 is se t to ON, set it to OFF and then carry out the following o perations. 1 Change to initialization mode (While pressing the RESET key, press the power ON switch.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 23 ４ - ８ . Error history checking method The past error history can be che cked by the following procedure. 1 Change to error history display mode (While pressing the MAX key , press the power ON switch.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 24 ４ - ９ . Input checking method This is used at the following times. ・ When there is a problem with an oper ation panel key, PCB or sensor ・.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 25 <Input check list > The four characters on the left side of the main display on t he operation p anel show the item number/item name, and the four characters on the right side show the input status.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 26 Item No. Item name Input status Check item and checking method [ 17] [ IN1 ] [ ON]-[ OFF] Option input 1 “ON” when the input signal is LOW, and “OFF” when it is HIGH. [ 18] [ IN2 ] [ ON]-[ OFF] Option input 2 “ON” when the input signal is LOW, and “OFF” when it is HIGH.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 27 <Resolver signal test> 1 Select the test number Test number T est name [ ALL] All tests (Test 1-Test 7) [TES1] Test 1 (Individual) [TES2] T .
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 28 <Operation pan el key input> Key name Display Key name Display [ HUD] [ SBT] [CTUP] [ EBT] [CTDN] [ RBT] [RSET] [ FIX] [NTRM] [NAME] [A-UP] .
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 29 ４ - １０ . Output checking method This is used at the following times. ・ When there is a problem wi th the operation panel PCB ・ When there is a problem with the drive mechanism ・ When you would like to check for broken codes.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 30 <Output che ck list > The four characters on the left side of the main display on the operation panel show the item number/item name, and the four characters on the right side show the output status.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 31 Item No. Item name Output status Check item and checking method [ 14] [BUZZ] OFF Buzzer When the treadle is depressed, the buzzer sounds for 1 second.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 32 ４ - １１ . Protection settings 1 Set the power switch to OFF, and then set D IP switch 1 to OFF. 2 Change to protect setting mode (While pressing the key and the start backtack key , press the power ON switch.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 33 [If set to lev el 3] To make individual settings, select level 3. 4 Confirm the protection level 5 Select an individual setting number (1 – 6) I.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 34 <Protection setti ng list> ○ : Enabled □ : Immediately after the power is turned on, the LOCK key icon will show the previ ous status. After this, the LOCK key can be used to change the enabled/disabled status.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 35 ４ - １２ . Software version checking method 1 Change to version display mode (While pressing the speed key (+), press the power ON switch.) 2 Select the softw are type (A) Software ty pe (A) Software V ersion (B) [1.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 36 ４ - １３ . Viewing maintenance information This allows you to check the informati on which is stored in the head detector unit. 1 Change to maintenance display mode (While pressing the keys, press the power ON switch.
S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL) 37 ４ - １４ . Adjusting the sewing machine reference position 1 Change to sewing machine reference position adjustment mode 2 Select the adjustment item * “1 Sewing machine reference position” is adjust ed at the time of shipm ent from the factory .
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 38 ５ . FUNCTION SETTINGS (G10 OPERA TION P ANEL) ５ - １ . List of special functions when power is turned on This section contains a list of functions for the G10 operat ion panel and the key operations which are used to call the setting mode for the functions.
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 39 ５ - ２ . Function setting method 1 Change to function setting mode (While pressing the end backtack ke y , press the power ON switch.) 2 Select the setting item (Refer to <Setting i tem list> (P.
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 40 <Setting item list> Display Setting item Setting item display Setting value display Setting value or operation when setting Default value [ .
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 41 ５ - ３ . Data initialization function NOTE: When DIP switch 1 is se t to ON, set it to OFF and then carry out the following opera tions. 1 Change to initialization mode (While pressing the continuous backta ck key, press the power ON sw itch.
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 42 ５ - ４ . Error histor y checking method The past error history can be che cked by the following procedure. 1 Change to error history display mode (While pressing the MAX key , press the power ON switch.
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 43 ５ - ５ . Input checking method This is used at the following times. ・ When there is a problem with an oper ation panel key, PCB or sensor ・.
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 44 <Input check list > The display on the operation panel shows the item number/item name, or the input status. Item No. Item name Input status Checking item and checking method [ 1] [ PDL] [0.000]-[5.
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 45 Item No. Item name Input status Checking item and checking method [ 17] [ IN1] [ ON] ～ [ OFF] Option input 1 “ON” when the input signal is LOW, and “OFF” when it is HIGH. [ 18] [ IN2] [ ON] ～ [ OFF] Option input 2 “ON” when the input signal is LOW, and “OFF” when it is HIGH.
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 46 <Resolver signal test> 1 Change to test number display 2 Select the test number Number T est number T est name 1 [ ALL] All tests (Test 1-Te.
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 47 <Operation pan el key input> Key name Display Key name Display [A-UP] [D-UP] [A-DN] [D-DN] [B-UP] [ WIP] [B-DN] [C-UP] [ EBT] [C-DN] [ RBT] .
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 48 ５ - ６ . Output checking method This is used at the following times. ・ When there is a problem wi th the operation panel PCB ・ When there i.
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 49 <Output che ck list > The display on the operation panel shows the it em number/item name, or the output status. Item No. Item name Output status Checking item and checking method [ 1] [ TRM] OFF Thread trimming solenoid When the treadle is depressed, the solenoid operates for 2 seconds.
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 50 Item No. Item name O utput status Checking item and checking method [ 14] [BUZZ] OFF Buzzer When the treadle is depressed, the buzzer sounds for 1 second. [ 15] [ PNL] [****] Panel display When the treadle is depressed, c hecking of the operation panel indicators and display will start.
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 51 ５ - ７ . Protection settings 1 Set the power switch to OFF, and then set DI P switch 1 to OFF. 2 Change to protect setting mode (While pressing the key and the start backtack key , press the power ON switch.
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 52 [If set to lev el 3] To make individual settings, select level 3. 4 Confirm the protection level 5 Select an individual setting number (1-6) Indiv.
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 53 <Protection setti ng list> ○ : Enabled × : Disabled 3 (Individual setting) Level Setting function 0 1 2 All OFF 1 =ON 2 =ON 3 =ON 4 =ON 5.
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 54 ５ - ８ . Software version checking method 1 Change to version display mode (While pressing the start backta ck key, press the power ON switch.) 2 Check the versions of each softw are If you press the buttons as sho wn in the table, you can check the various sof tware versions.
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 55 ５ - ９ . Viewing maintenance information This allows you to check the informati on which is stored in the head detector unit. 1 Change to maintenance display mode (While pressing the and keys, press the power ON switch.
S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL) 56 ５ - １０ . Adjusting the sewing machine reference position 1 Change to sewing machine reference position adjustment mode 2 Select the adjustment item * “1 Sewing machine reference position” is adjusted at the time of shipment from the factory .
6. SETTING THE DIP SWITCHES (G 50 AND G10 OPERATION P ANELS) S-7200C 57 ６ . SETTING THE DIP SWITCHES (G50 AND G10 OPERA TION P ANELS) DANGER Wait at least 5 minutes after turning off the powe r sw itch and disconnecting the power cord from the wall outlet before opening the face plate of the control box.
7. MECHANICAL DESCRIPTIONS S-7200C 58 ７ . MECHANICAL DESCRIPTIONS The mechanisms operate in the order of the numbers given in the illustrations. * <number> and [number] indicates the flo w of each operations given. * (number) indicates part names only.
7. MECHANICAL DESCRIPTIONS S-7200C 59 ７ - ２ . Lower shaft and rotary hook mechanism 1. Pulley 2. Motor shaft 3. Joint assembly 4. Timing pulley U 5. Timing belt 6. Timing pulley D 7. Lower shaft 8. Lo wer shaft gear 9. Rotar y hook shaft gear 10. Rotary hook shaft 11.
7. MECHANICAL DESCRIPTIONS S-7200C 60 ７ - ３ . Feed mechanism 1. Pulley 2. Upper shaft 3. Lower shaft (Feed dog up/down movement ) (Feed dog forward/back move ment) <4> Feed lifting eccentric wheel ass embly 4. Level fee d eccentric wheel assembly <5> Feed lifting feed shaft assembly 5.
7. MECHANICAL DESCRIPTIONS S-7200C 61 ７ - ４ . Quick reverse mechanism (quick back mechanism) 1. Actuator < 1> Reverse lever 2. Quick reverse solenoid <2> Reverse sewing shaft 3. Solenoid lever <3> Handle shaft arm assembl y <4> Feed regulator connecting rod 4.
7. MECHANICAL DESCRIPTIONS S-7200C 62 ７ - ５ . Lubrication mechanism (thread take-up and rotary hook) This sewing machine’s lubrication mec hanism is a dry head type using ta nk lubrication. The oil level c an be checked in the oil gauge window without needin g to tilt back the machine head or operate the se wing machine.
7. MECHANICAL DESCRIPTIONS S-7200C 63 ７ - ６ . Thread trimming mechanism ７ - ６ - １ . Thread trimming mechanism operation sequence The illustration belo w shows the mechanism with the high-s peed rotary hook removed. 1 ） When thread rimming sig nal is input 2 ） Rocking of movable knife ho lder 1.
7. MECHANICAL DESCRIPTIONS S-7200C 64 3 ） Thread trimming complete an d operation stopped 1. Extension spring <1> Thread tr immer lever [1] T hread trimmer lever 2. Thread trimmer cam lever <2> T hread trimmer connecting rod [2] Forked shaft 3.
7. MECHANICAL DESCRIPTIONS S-7200C 65 ７ - ６ - ２ . Upper and lower thread trimming sequence 1. The needle rises 1.8 mm fr om its lowest position and the rotary hook tip catches the loop made by the needle. (For heavy-weight materials, it rises 2.
7. MECHANICAL DESCRIPTIONS S-7200C 66 ７ - ７ . Tension release mechanism (Presser foot is raised using the knee lifter plate (1)) (Presser foot is raised using the lifting lev er) (Thread trimming signal is input) 1. Knee lifter <1> Presser bar lifter lever [1] Thread trimmer solenoid 2.
7. MECHANICAL DESCRIPTIONS S-7200C 67 ７ - ８ . Thread wiper mechanism (option device) (Thread wiper signal is input) 1. Thread wiper solenoid 2. Thread wiper rod 3.
8. DISASSEMBL Y S-7200C 68 ８ . DISASSEMBL Y DANGER Wait at least 5 minutes after turning off the po wer sw itch and disconnecting the po wer cord from the wall outlet before opening the cover of t he control bo x. Touching areas where high v olt ages are pre sent can result in sever e injury.
8. DISASSEMBL Y S-7200C 69 ８ - ２ . Cable tie 1. Cable tie (Cut) 2. Cable tie (Cut) 3. Cable tie (Cut) 4. Cable tie (Cut) ８ - ３ . Connector 1. Head detector unit connector 2. Operatio n panel connector 3. Resolver connector 4. Connector 5. Motor connector 6.
8. DISASSEMBL Y S-7200C 70 ８ - ４ . Operation panel and head detector unit 1. Screw [2 pcs] 2. Operation panel 3. Screw [6 pcs] 4. Side plate 5. Scre w [3 pcs] (Loosen) 6.
8. DISASSEMBL Y S-7200C 71 ８ - ５ . Covers and bobbin winder unit 4377M 1. Screw [3 pcs] 2. Face plate assembly 3. Screw [5 pcs] 4. Motor cover 5. Screw 6.
8. DISASSEMBL Y S-7200C 72 ８ - ６ . Tension release wire and thread trimmer solenoid 1. Screw 2. Tension rele ase w ire 3. Screw 4. Wire holder D 5. Screw 6. Cord holder plate 7. Screw [3 pcs] 8. Thread trimmer solenoid 9. Tension releas e wire (Remov e from tension release plate) 10.
8. DISASSEMBL Y S-7200C 73 ８ - ７ . Wick holder and oil tube (-[]0[] specifications) 1. Wick (Unite the knot) 2. Screw 3. Wick holder 4. Screw 5. Cord holder 6.
8. DISASSEMBL Y S-7200C 74 ８ - ８ . Oil tank, bed bottom cover and sub tank -[]0[], []3[] specifications only 1. Screw 2. Screw 3. Sub tank assembly (Pull out) 4. Vinyl tube (Pull out) 5. Vinyl tube (Pull out) 6. Screw [2 pcs] 7. Oil tank 8. Screw [9 pcs] 9.
8. DISASSEMBL Y S-7200C 75 ８ - ９ . Stand 1. Stand L [2 pcs] 2. Stand R [2 pcs] ８ - １０ . Safety switch and quick reverse solenoid 1. Screw 2. Tube holder 3.
8. DISASSEMBL Y S-7200C 76 ８ - １１ . Needle, presser foot and R-actuator 1. Set screw 2. Needle 3. Screw 4. Finger guard ８ - １２ . Thread tension mechanism 1. Pre-tension assembl y 2. Thread guid e 3. Screw 4. Arm thread guide R 5. Set screw 6.
8. DISASSEMBL Y S-7200C 77 ８ - １３ . Needle plate, feed dog, etc. 1. Flat screw [2 pcs] 2. Needle plate 3. Slide plate 4. Screw [2 pcs] 5. Feed dog 6.
8. DISASSEMBL Y S-7200C 78 ８ - １４ . Bobbin case, rotary hook a nd thread trimmer mechanism 1. Screw 2. Hook stopper 3. Bobbin case 4. Set screw [3 pcs] 5. Rotary hook 6. Flat screw [3 pcs] 7. Knife holder presser plate 8. Thread trimmer lever spring (Remove from hole) 9.
8. DISASSEMBL Y S-7200C 79 ８ - １５ . Feed bar mechanism 1. Set screw (Loosen) 2. Feed lifting rock bar shaft 3. Screw [2 pcs] (Loosen) 4. Feed bar assembly (Open) 5. Set screw [2 pcs] (Loosen) 6. Feed lifting eccentric wheel assembly ８ - １６ .
8. DISASSEMBL Y S-7200C 80 ８ - １７ . Presser foot mechanism 1. Presser adjusting screw 2. Spring guide 3. Presser bar spring 4. Washer 5. Screw 6. Thread guide presser bar br acket 7. Screw 8. Presser bar guide bracket 9. Presser bar (Pull upward) 10.
8. DISASSEMBL Y S-7200C 81 ８ - １８ . Knee lifter lever mechanism 1. Shoulder screw 2. Knee lifter bar (Pull out) 3. Shoulder screw 4. Presser bar lifter lever assembly (R emove in the direction o f the allow) 5. Shoulder screw 6. Knee lifter lever ８ - １９ .
8. DISASSEMBL Y S-7200C 82 ８ - ２０ . Needle bar and thread take-up mechanism 1. Rubber cap 2. Rubber cap [2 pcs] 3. Rubber cap 4. Rubber cap [2 pcs] 5. Rubber cap 6. Screw (Loosen) 7. Needle bar 8. Needle bar clamp 9. Needle bar guide slide bl ock 10.
8. DISASSEMBL Y S-7200C 83 ８ - ２１ . Pulley and motor 1. Screw [3 pcs] 2. Pulley washer [3 pcs] 3. Pulley 4. Screw [3 pcs] 5. Screw 6. Ground w ire 7.
8. DISASSEMBL Y S-7200C 84 ８ - ２２ . Timing belt 1. Timing belt (Remove from timing pulle y D) 2. Screw [3 pcs] 3. Fan 4. Flange 5. Timing belt (Remove from arm) ８ - ２３ . Feed mechanism (1) 1. Spring assembl y 2. Retaining ring C 3. Washer 4.
8. DISASSEMBL Y S-7200C 85 ８ - ２４ . Feed mechanism (2) 4395M 1. Set screw (Loosen) 2. Eccentric pin 3. Set screw (Loosen) 4. Set screw (Loosen) 5. Solenoid lever assembly 6. Dial lock lever (Raise) 7. Stitch length dial (Turn to the left and remove ) 8.
8. DISASSEMBL Y S-7200C 86 ８ - ２５ . Feed mechanism (3) 1. Set screw [2 pcs] (Loosen) 2. Set screw [2 pcs] (Loosen) 3. Feed regulator shaft (Pull out) 4. Spring hook arm assembly 5. Rubber cap 4396M 6. Rubber cap 7. Set screw [3 pcs] (Loosen) 8. Feed regulator support shaft 9.
8. DISASSEMBL Y S-7200C 87 ８ - ２６ . Lower shaft, lower shaft gear and feed regulator unit 1. Set screw [2pcs] (Loosen) 2. Set screw [2pcs] (Loosen) 3.
8. DISASSEMBL Y S-7200C 88 ８ - ２７ . Plunger, rotary hook shaft, rotary hook shaft gear and thread trimmer cam 1. Rubber cap 2. Cap screw pump 3. Spring 4. Plunger 5. Set screw [2 pcs] (Loosen) ８ - ２８ . Reverse lever 1. Socket bolt (Loosen) 2.
9. ASSEMBL Y S-7200C 89 ９ . ASSEMBL Y DANGER Wait at least 5 minutes after turning off the po wer sw itch and disconnecting the po wer cord from the wall outlet before opening the cover of t he control bo x. Touching areas where high v olt ages are pre sent can result in sever e injury.
9. ASSEMBL Y S-7200C 90 Assemble each part in the order sho wn in the illustration. ■ Apply grease to the plac es marked with white arro ws in the illustrations. Use the “Grease kit (SA8837-001)” spec ified by Brother for the grease. ９ - １ .
9. ASSEMBL Y S-7200C 91 ９ - ２ . Reverse lever 1. Handle shaft support 2. Reverse lever assembly 3. Screw [2 pcs] 4. Socket bolt (Tighten) 5. Spring (Attach to pin (a)) 4406M.
9. ASSEMBL Y S-7200C 92 ９ - ３ . Plunger, rotary hook shaft, rota ry hook shaft gear and thread trimmer cam 1. Rotary hook shaft (Insert) 2. Thread trimmer cam 3. Rotary hook shaft gear 4. Set screw (Align with screw stop) 5. Set screw (Tighten) 6.
9. ASSEMBL Y S-7200C 93 ９ - ４ . Lower shaft, lower shaft gear and feed regulator unit 1. Lower shaft assembly 2. Feed regulator assembly 3. Lower shaft gear 4. Set screw (Align with screw stop) 5. Set screw (Tighten) 6. Set screw (Align with screw stop) 7.
9. ASSEMBL Y S-7200C 94 ９ - ５ . Feed mechanism (1) 1. Feed regulator assembly 2. Feed regulator shaft L 3. Feed regulator support shaft 4. Set screw (Sharp tip .. align with hole in feed regulator shaft L and tig hten) 5. Set screw (Tighten) 6. Set screw (Tighten) 7.
9. ASSEMBL Y S-7200C 95 ９ - ６ . Feed mechanism (2) 1. Feed regulator shaft (Insert) 2. Spring hook arm assembly 3. Set screw (Align with screw stop) 4. Set screw (Tighten) 5. Set screw (Align with screw stop) 6. Set screw (Tighten) 4410M Lastly, check that the feed regulator assem bly (a) moves smoothly.
9. ASSEMBL Y S-7200C 96 ９ - ７ . Upper shaft mechanism 1. Upper shaft assembly (Insert) 2. Set screw [One at upper shaft side] (Align with screw stop) 3.
9. ASSEMBL Y S-7200C 97 ９ - ８ . Timing belt 1. Timing belt 2. Flange 3. Fan 4. Screw [3 pcs] ９ - ９ . Pulley, motor and ground wire 1. Motor (Insert) 2. Screw [3 pcs] 3. Pulley 4. Pulley washer [3 pcs] 5. Screw [3 pcs] 441 1M 6. Ground w ire 7.
9. ASSEMBL Y S-7200C 98 ９ - １０ . Knee lifter lever mechanism 1. Knee lifter lever 2. Shoulder screw 3. Presser bar lifter lever assembly (Insert) 4.
9. ASSEMBL Y S-7200C 99 ９ - １１ . Needle bar and thread take-up mechanism 1. Washer 2. Thread take-up lever assembl y 3. Needle bar crank 4. Set screw (Align with screw stop) 5. Set screw [2 pcs] (Tighten) 6. Needle bar bush U 7. Set screw (Tighten) 8.
9. ASSEMBL Y S-7200C 100 ９ - １２ . Presser foot mechanism 1. Presser bar lifter lever shaft (Insert) 2. Tension releas e plate 3. Washer 4. Presser bar lifter lever assembly 5. Retaining ring E 6. Presser bar lifter lever spring 7. Retaining ring E 8.
9. ASSEMBL Y S-7200C 101 ９ - １３ . Feed rock shaft 1. Feed rock shaft (Insert) 2. Washer 3. Set screw co llar 4. Feed rock arm ９ - １４ . Feed mechanism (1) 1. Solenoid lever assembly 2. Eccentric pin 3. Retaining ring C 4417M 4418M 5. Set screw (Align with screw stop) 6.
9. ASSEMBL Y S-7200C 102 ９ - １５ . Feed mechanism (2) 1. Quick reverse sole noid plunger 2. Pin 3. Washer ９ - １６ . Feed bar mechanism 1. Feed dog 2. Feed bar 3. Screw (Tighten) 4. Feed lifting eccentric wheel assembly 5. Set screw [2 pcs] (Tighten) 4419M 4420M 6.
9. ASSEMBL Y S-7200C 103 ９ - １７ . Tube holder, safety switch and quick reverse solenoid 1. Quick reverse solenoid 2. Screw [2 pcs] 3. Tube holder 4. Screw 5. Safety switch 6. Washer 7. Screw 4421M ■ Refer to “10-6. Quick reverse device” when carrying out assembly.
9. ASSEMBL Y S-7200C 104 ９ - １８ . Thread trimmer mechanism 1. Forked shaft (Insert) 2. Thread trimmer cam lever shaft (Insert) 3. Rubber cushio n 4. Collar 5. Extension spri ng 6. Thread trimmer lever assembly 7. Retaining ring E 8. Washer 9. Cushion 10.
9. ASSEMBL Y S-7200C 105 ９ - １９ . Oil tank, bed bottom cover and sub tank 1. Bed bottom cover 2. Screw [9 pcs] 3. Screw 4. Oil tank 5. Screw [2 pcs] 6. Vinyl tube (Insert) 7. Sub tank assembly (Insert) 8. Screw 9. Vinyl tube (Insert) 10. Rubber cap 4423M ■ Refer to “3-3.
9. ASSEMBL Y S-7200C 106 ９ - ２０ . Needle, presser foot and R-actuator 1. Presser foot 2. Finger guard 3. Washer 4. Screw 5. Needle 6. Set screw 7.
9. ASSEMBL Y S-7200C 107 ９ - ２１ . Thread tension mechanism 1. Thread guid e 2. Pre-tension assembl y 3. Arm thread guide R 4. Screw 5. Tension releas e stud 6. Tension releas e pin 7. Thread tension bracket assembl y 8. Set screw 9. Needle bar thread guide 10.
9. ASSEMBL Y S-7200C 108 ９ - ２２ . Tension release wire and thread trimmer solenoid 1. Tension releas e wire (Inser t into tension release plate) 2. Wire holder U 3. Screw 4. Tension releas e wire (Insert) 5. Thread trimmer solenoid 6. Screw [3 pcs] 7.
9. ASSEMBL Y S-7200C 109 ９ - ２３ . Wick holder and oil tube (-[]0[] specifications) 1. Vinyl tube (Insert) 2. Vinyl tube (Insert into wire cord holder) 3. Cord holder 4. Screw ９ - ２４ . Tension pulley 1. Tension pul ley unit 2. Bolt [2 pcs] 4427M 4432M 5.
9. ASSEMBL Y S-7200C 110 ９ - ２５ . Rotary hook 1. Rotary hook 2. Set screw [3 pcs] (Tighten) 3. Bobbin case 4. Hook stopper 5. Screw (Tighten) 4439M ■ Refer to “10-12. Adjusting the needle and rotar y hook timing” when carrying o ut assembly.
9. ASSEMBL Y S-7200C 111 ９ - ２６ . Stand 1. Stand L [2 pcs] 2. Stand R [2 pcs] ９ - ２７ . Needle plate, feed dog, etc. 1. Needle plate 2. Flat screw [2 pcs] 3.
9. ASSEMBL Y S-7200C 112 ９ - ２８ . Covers and operation panel (1) 4434M 1. Face plate assembly 2. Screw [3 pcs] 3. Cord holder 4. Screw 5. Motor cover 6.
9. ASSEMBL Y S-7200C 113 ９ - ２９ . Covers and operation panel (2) 1. Head detector unit 2. Screw [2 pcs] 3. Cord [2 pcs] 4. Screw [3 pcs] (Tighten) ９ - ３０ . Cable tie 1. Cable tie 2. Cable tie 4435M 5. Side plate 6. Screw [6 pcs] 7. Operation pan el 8.
9. ASSEMBL Y S-7200C 114 ９ - ３１ . Connector 1. Head detector unit connector 2. Operation panel connector 3. Resolver connector 4. Connector 5. Motor connector 6.
S-7200C 10. ADJUSTMENTS 115 １０ . ADJUSTMENTS CAUTION Maintenance and inspection of the sew ing machine should only be carried out by a qualified technician. Ask your Brother dealer or a qualified electrician to carry out any maintenance and inspection of the electrical system.
S-7200C 10. ADJUSTMENTS 116 Sewing machine Table １０ - ２ . Adjusting the safety switch position The safety switch (1) is normally installed as shown in figure [A].
S-7200C 10. ADJUSTMENTS 117 １０ - ３ . Adjusting the thread take-up spring <Thread take-up spring positio n> The standard position of the thr ead take-up spring (1) is 6-8 mm [4-6 mm for -[][]5 specific ations] above the surface of the thread guide (3) when the presser foot (2) is lowered.
S-7200C 10. ADJUSTMENTS 118 １０ - ４ . Adjusting arm thread guide R The standard position of arm thread guide R (1) is the position where the screw (2) i s in the center of the adjustable range for arm thread guide R (1). * To adjust the position, loosen the screw (2) and then move arm thread guide R (1).
S-7200C 10. ADJUSTMENTS 119 １０ - ６ . Quick reverse device 1. Turn the stitch length dial to the maximum setting. 2. Remove the side plate. 3. Tilt back the machine head. 4. Turn the stitch length dial to the maximum setting. 5. Loosen the two screws (1).
S-7200C 10. ADJUSTMENTS 120 １０ - ８ . Adjusting the feed dog height The standard height of the feed dog (1) when it is at its maximum height above the top of the needle plate is 0.8 mm for -[][]S / [][]3 s pecifications, and 1.2 mm for -[][]5 speci fica- tions.
S-7200C 10. ADJUSTMENTS 121 １０ - ９ . Adjusting the feed dog angle The standard angle for the feed dog (1) w hen it is at its highest position above the ne edle plate is when the “ ” mark (or V groove) on the shaft (2) is aligned w ith the feed rocker bracket arm (3).
S-7200C 10. ADJUSTMENTS 122 １０ - １０ . Adjusting the needle bar height Reference line (a), which is the second line from the bottom of the needle bar (1) (fourth line from the bottom w hen usin.
S-7200C 10. ADJUSTMENTS 123 １０ - １２ . Adjusting the needle and rotary hook timing The tip of the rotary hook (3) should be aligned with the center of the needle (4) when the needle bar (1) mov.
S-7200C 10. ADJUSTMENTS 124 １０ - １３ . Adjusting the thread trimming timing Remove the presser foot, needle plate and feed dog. < Thread trimming cam position adjustment > 1.
S-7200C 10. ADJUSTMENTS 125 １０ - １４ . Adjusting the thread take-up amount (-[] []3 specifications) CAUTION Turn off the power switch before carrying out this operation. The machine may operate if the treadle is depress ed by mistake, which could result in injury.
S-7200C 10. ADJUSTMENTS 126 １０ - １５ . Adjusting the needle up stop position <G50 operati on panel> 1 (While pressing the key (1), press the power ON sw itch.) “MorG xxx” will appear in orange in the main display (2). (xxx is the value at the time of shipment from the factory , and varies depending on the sewing machine.
S-7200C 10. ADJUSTMENTS 127 <G10 operati on panel > 1 (While pressing the key (1), press the power ON sw itch.) “MorG” will appear in the display (2). 2 Selecting “UPoS” (Press once) 3 Needle up stop position setting ・ If you press the key, the setting value will increase and the needle up stop position will become lower.
S-7200C 10. ADJUSTMENTS 128 １０ - １６ . Adjusting the treadle <Forward depression sensiti vity adjustment> If the machine starts running at low speed when your foot is simply resting on th.
S-7200C 10. ADJUSTMENTS 129 １０ - １８ . Adjusting the tension release wire If the tension discs remain open or if the upper thread pulls out from the needle hole after thread trimmi ng, carry out the following adjustment. * Lower the presser foot befor e carrying out the adjustment.
S-7200C 10. ADJUSTMENTS 130 １０ - １９ . Adjusting the rotary hook lubrication amount (-[]0[], []3[] sp ecifications) CAUTION Be careful not to touch y our fingers or the lubrication amount check.
S-7200C 11. REPLACING PARTS 131 １１ . REPLACING P ARTS CAUTION Replacement of parts shoul d only be carried out by a qualified technician. Use only the proper replacem ent parts as specified by Brother. Turn off the power switch and disconnect the pow er cord before replacing any parts.
S-7200C 11. REPLACING PARTS 132 １１ - ３ . Motor and timing belt < Timing belt remov al > 1. Remove the side plate (1). 2. Remove the five screw s (2), and then remove the motor cover (3).
S-7200C 11. REPLACING PARTS 133 < Timing belt installation > 1. Place the timing belt (4) onto timing pulley U (14). 2. Secure the m otor (12) with the three scre ws (11).
S-7200C 11. REPLACING PARTS 134 < Timing belt installation check > 1. Check that the needle and rotary hook timing is correct. (Refer to “10-12. Adjusting the needle and rotary hook timing”.) * If they are correct, conti nue from step 5, otherw ise continue from step 2.
S-7200C 11. REPLACING PARTS 135 １１ - ４ . Rotary hook RP If replacing the standard rotary hook with a rotary hook RP (l ubrication-free rotary hook) on s ub-class -40[] or -43[] machines , use the following parts.
S-7200C 11. REPLACING PARTS 136 １１ - ５ . Feed bar shaft, lifting feed shaft When changing over these parts, apply grease as described bel ow and then install the parts to the sewing machine. * Use Brother-specifi ed grease (SA8837-001). 1. Apply grease to the holes of each part as shown in the arrow until a small amount of grease overflows.
S-7200C 12. APPLYING GREASE (-[]3[], []5[] SPECIFICATIONS) 137 １２ . APPL YING GREASE (-[]3[], []5[] SPECIFICA TIONS) １２ - １ . When “GrEASEUP” appears…When using the G50 operation panel If “GrEASEUP” flashes on the main display (1) and a buzzer sounds when the power switch is turned on, it means that grease needs to be applied.
S-7200C 12. APPLYING GREASE (-[]3[], []5[] SPECIFICATIONS) 138 1. Turn the pow er switch to “OFF”. 2. Remove the screws and the set screws. 3 . Apply grea se to each of th e holes until the grea se overflows slightly. 4. Tighten the screws and the set screws in order to push the grease in.
S-7200C 12. APPLYING GREASE (-[]3[], []5[] SPECIFICATIONS) 139 １２ - ２ . When “GrUP” appears ... W h e n u s i n g t h e G 1 0 o p e r a t i o n p a n e l If “GrUP” flashes in the display (1) and the b uzzer sounds when the power ON switch is pressed, it means that it is time to add grease.
S-7200C 12. APPLYING GREASE (-[]3[], []5[] SPECIFICATIONS) 140 1. T urn the pow er switch to “OFF” . 2. Remove the screw s and the set screws. 3. Apply grease to each of the holes until the grease overflows slightly. 4. T ighten the screws and the set screws in order to push the grease in.
S-7200C 13. SETTING METHOD FOR STANDA RD DEPRESSION STROKES 141 １３ . SETTING METHOD FOR ST ANDARD DEPRESSION STROKES DANGER Wait at least 5 minutes after turning off the power sw itch and disconnecting the power cord from the wall outlet before opening the face plate of the control box.
S-7200C 13. SETTING METHOD FOR STANDA RD DEPRESSION STROKES 142 5 Memorizing the maximum backward position “Pd-- ” will appear in the main display (1). (With the treadle depressed backw ard to the maximum backward position , press the thread trimming key.
S-7200C 13. SETTING METHOD FOR STANDA RD DEPRESSION STROKES 143 １３ - ２ . When using the G10 operation panel 1 Signal setting entry (Press the power OFF switch, and then set DI P switch No. 4 to ON.) 2 “FF x.x” will appear in the display (1).
S-7200C 13. SETTING METHOD FOR STANDA RD DEPRESSION STROKES 144 6 Completion of setting The buzzer will sound and “ End” will appear in the display (1). NOTE: ・ If you do not press the thread wiper key (2), the settings will not be memorized. ・ If the treadle is not operated correctly , “E091” may be displayed.
S-7200C 14. CONTROL BOX AND MOTOR 145 １４ . CONTROL BOX AND MOT OR １４ - １ . Checking the motor and power supply CAUTION Turn off the power switch and disconnect the pow er cord from the wall outlet before ca rry ing out these operations. The machine may operate if the treadle is depress ed by mistake, which could result in injury.
S-7200C 14. CONTROL BOX AND MOTO R 146 １４ - ２ . Checking the solenoids DANGER Wait at least 5 minutes after turning off the power sw itch and disconnecting the power cord from the wall outlet before opening the face plate of the control box. Touching areas where high voltages are present can result in severe injury.
S-7200C 15. STANDING OPERATION PEDAL 147 １５ . ST ANDING OPERA TION PEDAL The foot plug assembly CDD (J04099-101) that is sold separately is required.
S-7200C 15. STANDING OPERATION PEDAL 148 １５ - ２ . Connectors <At foot plug> <At pedal> Variable speed pedal 2120B 2121B 1867M Standing operation pedal No.
S-7200C 16. WIRING DIAGRAMS (X-7200C) 149 １６ . WIRING DIAGRAMS (X-7200C) 2122B.
S-7200C 17. CONNECTOR LAYOUT DIAGRAM (MAIN PCB) 150 １７ . CONNECT OR LA YOUT DIAGRAM (MAIN PCB) (Continued on next page.) 2123B.
S-7200C 17. CONNECTOR LAYOUT DIAGRAM (MAIN PCB) 151 <Li st of conn ecto r nu mber s> Connector No. Name Description P8 Head detector unit connector P12 Solenoid-type pressure lifter connector P13 Sewing machine connector P6 Resolver connector P7 Operation panel connector Connects to connector from machine head.
S-7200C 18. COMBINATION OF TRANSF ORMER SPECIFICATIONS AND CONTROL DEVICE SPECIFICATIONS 152 １８ . COMBINA T ION OF TRANSFORMER SPECIFICA T IONS AND CONTROL DEVICE SPECIFICA T IONS “X” indicates accessory parts which are not used.
S-7200C 19. TROUBLESHOOTING 153 １９ . TROUBLESHOOTING ・ Please check the following points before calling for repairs or service. ・ If the following remedies do not fix the problem, turn off the po wer switch and consult a qualifi ed technician or the place of purchase.
S-7200C 19. TROUBLESHOOTING 154 Problem Possible cause Page 5 Skipped stitches at sew ing start Thread unravelling at sewing start ・ Is the thread take-up spring tension too stron g? Reduce the tension of the thread take-up spring. ・ Is the thread take-up spri ng operating range too large? Lower the position of the thread take-up spring.
S-7200C 19. TROUBLESHOOTING 155 Problem Possible cause Page 8 Material slippage ・ Is the presser foot pressure too strong? Adjust the presser foot pressure.
S-7200C 19. TROUBLESHOOTING 156 Problem Possible cause Page 13 Broken needle s ・ Is the material being pushed or pulled w ith excessive force during sewing? ・ Is the needle properly installed? If it is incorrect, install the needle correctly. ・ Is the needle bent, is the needle ti p broken, or is the needle hole blocked? Replace the needle.
S-7200C 19. TROUBLESHOOTING 157 Problem Possible cause Page 18 Nothing appears on the operation panel display ・ Is the power supply connector disconnected from the control box? Insert the connector securely. ・ Is the operation panel connector P7 inside the control box disconnected? Insert the connector securely.
S-7200C 19. TROUBLESHOOTING 158 １９ - ２ . Error code displays If an error code appears on the operation panel display 1. Make a note of the error c ode and then turn off the power. 2. After the operation panel display has turned off, eliminate the c ause of the error and then turn the power back on.
S-7200C 19. TROUBLESHOOTING 159 Error code Possible cause Page E090 Treadle connector is not connected. ・ Is the 4-pin treadle connector in side the control box disconnected? Press the power OFF switch, and then che ck that the 4-pin treadle connector is connected to connector P14 on the main PCB.
S-7200C 19. TROUBLESHOOTING 160 Error code Possible cause Page E150 Motor is overheating. ・ This is displayed when the motor bec omes abnormally hot and the temperature protection has activated. After the temperature has dropped, pre ss the power ON sw itch and oper ate the sewing machine as normal.
S-7200C 19. TROUBLESHOOTING 161 Error code Possible cause Page E452 Head detector unit connection error ・ Is the 6-pin head detector unit connector inside the control box disconnected? Press the power OFF switch, and then c heck that the 6-pin head detector unit connector is connected to connector P8 on th e main PCB.
S-7200C 20. 7-SEGMENT DISPLAY 162 ２０ . 7-SEGMENT DISPLA Y 4268M.
S-7200C I8120941B 2009. 05. B (1) SER VICE MANUAL Printed in Japan.
An important point after buying a device Brother S-7200C (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Brother S-7200C yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Brother S-7200C - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Brother S-7200C you will learn all the available features of the product, as well as information on its operation. The information that you get Brother S-7200C will certainly help you make a decision on the purchase.
If you already are a holder of Brother S-7200C, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Brother S-7200C.
However, one of the most important roles played by the user manual is to help in solving problems with Brother S-7200C. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Brother S-7200C along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
