Instruction/ maintenance manual of the product BDA-1 Broilmaster
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Page 1 B uil t -i n K it O wner ’ s M anual BHa-1, BHaX-1, BBa-1, Bsa-1, BDa-1 anD BrB-1 K its O utDOOr G rill M OuntinGs F Or use witH P3, r3, H3 Or t3 s eries B rOilMaster P reMiuM G as G rills GAS-FIRED r et ain O wner ’ s M anual FOr F uture r eFerence .
Page 2 B101502-3-1012 iMPOrt ant w e aDvise yOu tO careFull y reaD anD FOllOw tHe instructiOns in tHis O wner ’ s M anual BeFOre inst allinG Or usinG yOur new B rOilMaster ® B uil t -i n K it . w Hen inst alleD anD useD as recOMMenDeD , yOur Buil t - in Kit will OFFer years OF cOOKinG sa tisF actiOn .
Page 3 B101502-3-1012 t aBle OF c Ontents Location, Connections, and Safety ................................................................................................ 3 - 4 Enclosure Construction Guidelines ......................................
Page 4 B101502-3-1012 l Oca tiOn , c OnnectiOns , anD s aFety Built-In Kit Location Built-In Kits are designed for outdoor use ONL Y . This Built-In Kit is designed for use with all P3 and T3 Model Broilmaster ® gas grills and cannot be used with any other grill or in any other capacity .
Page 5 B101502-3-1012 e nclOsure c OnstructiOn G uiDelines Enclosure must be construction from non-combustible material. If tile is used on the top surface of your enclosure, it may be necessary to enlarge openings at the top edges to allow the frame pieces of the BHA and BSA to mount ush against the enclosure.
Page 6 B101502-3-1012 BHa-1 & BHaX-1 G rill s urrOunD K its i nst alla tiOn i nstructiOns nOtice: r eFer tO tHe B uil t -i n K it e nclOsure c OnstructiOn G uiDe On P aGe 5 FOr PrOPer DiMensiOns O.
Page 7 B101502-3-1012 BHa-1 & BHaX-1 G rill s urrOunD e XPlODeD v iew & P arts l ist V erify that all parts listed on the exploded view of this manual have been included in this Built-In Kit before beginning installation. Caution: Use caution when handling parts, as they may contain sharp edges.
Page 8 B101502-3-1012 BHa & BHaX a sseMBl y Attention: If applicable, remove protective lm from parts before installation. 1. Remove the surround from the shipping box and place the BHA surround into position in the constructed enclosure. See Figure 1.
Page 9 B101502-3-1012 8. Check for gas leaks as discussed in the “Checking for Gas Leaks” Section of this manual on page 4. 9. Open control housing and connect ex line to the main valve, then close the control housing door .
Page 10 B101502-3-1012 10. Install each of the four vent covers (BRB V ent Register Kit) into the Built-In Kit Enclosure using two #8 x 3/4” screws. See Figure 9. BHa & BHaX a sseMBl y Figure 9 Figure 10 Alternate Match Lighting Instructions 1. Turn the burner control knobs clockwise to the OFF position.
Page 1 1 B101502-3-1012 BBA-1 T ANK C ADDY INST ALLA TION INSTRUCTIONS T HE BBA T ANK C ADDY IS DESIGNED T O BE USED AS EITHER AN ENCLOSURE FOR A PORT ABLE PROP ANE T ANK OR A GARBAGE RECEPT ACLE . P LEASE REFER TO THE APPROPRIA TE SECTIONS OF THIS MANUAL FOR PROP ANE T ANK REQUIREMENTS , CONNECTIONS , AND SAFETY .
Page 12 B101502-3-1012 BBa t anK c aDDy e XPlODeD v iew anD P arts l ist 1 2 3 VERIFY THA T ALL P ARTS LISTED IN THE EXPLODED VIEW ON THIS P AGE HA VE BEEN INCLUDED IN THIS BUIL T -IN KIT BEFORE BEGINNING THIS INST ALLA TION. CAUTION: USE CAUTION WHEN HANDLING P ARTS, AS THEY MA Y CONT AIN SHARP EDGES.
Page 13 B101502-3-1012 BBA T ANK C ADDY I NST ALLA TION Recommended T ools: Phillips Screw Driver or an electric screw driver . Make sure BBA T ank Caddy opening dimensions match those in FIGURE 1. Place the BBA Frame Assembly in the Built-In Enclosure.
Page 14 B101502-3-1012 Lower the BBA Door Assembly onto the two hinge pins inside the lower left and right sides of the BBA Frame. FIGURE 4 . ENCLOSURE REQUIREMENTS The enclosure design must be constructed to allow only storage of the LP cylinder in use thus preventing storage of a second cylinder .
Page 15 B101502-3-1012 T HE BSA S IDE B URNER S URROUND IS DESIGNED TO BE USED WITH THE DP ASBC N A TURAL and P ROP ANE G AS S IDE B URNER ONL Y . D O NOT USE ANY OTHER SIDE BURNER WITH THE BSA S IDE B URNER S URROUND .
Page 16 B101502-3-1012 Bsa s iDe B urner s urrOunD e XPlODeD v iew anD P arts l ist All repair part orders should be placed through your local Broilmaster ® dealer . T o locate a dealer in your area, contact Broilmaster ® Customer Service at 800-851-3153 • www .
Page 17 B101502-3-1012 1 3 Bsa i nst alla tiOn F IGURE 1 F IGURE 3 Make sure BSA Side Burner Surround opening dimensions match those in FIGURE 1. Place the BSA Liner into the Enclosure and check for proper hole alignment. Secure the BSA Liner to the Enclosure with four (4) 8 x 3/4” Hex Head screws.
Page 18 B101502-3-1012 T HE BDA S INGLE D OOR KIT IS DESIGNED TO BE USED IN AN ISLAND OR OTHER APPLICA TION. BDa-1 sinGle/DOuBle DOOr Kit I NST ALLA TION I NSTRUCTIONS nOtice: r eFer tO tHe B uil t -i.
Page 19 B101502-3-1012 BDa s inGle D OOr e XPlODeD v iew anD P arts l ist All repair part orders should be placed through your local Broilmaster ® dealer . T o locate a dealer in your area, contact Broilmaster ® Customer Service at 800-851-3153 • www .
Page 20 B101502-3-1012 2 1 3 BDa s inGle D OOr i nst alla tiOn FIGURE 1 FIGURE 3 Make sure BDA Single Door opening dimensions match those in FIGURE 2. Place the Frame into the opening and check for proper hole alignment. Secure the Frame to the grill enclo sure with eight (8) 8 x 3/4” Hex Head Screw screws.
Page 21 B101502-3-1012 BDA D OUBLE D OOR I NST ALLA TION FIGURE 6 1 Remove doors from frames by depressing one of the spring loaded pins on each door and set them aside . Disassemble frame by removing the two screws and door pin from both door frames as shown in FIGURE 5.
Page 22 B101502-3-1012 The BRB V ent Register Kit is designed to be used with any enclosure that has an LP tank. BRB-1 VENT REGISTER KIT I NST ALLA TION I NSTRUCTIONS nOtice: r eFer tO tHe B uil t -i .
Page 23 B101502-3-1012 BrB v ent r eGister c Over K it e XPlODeD v iew anD P arts l ist All repair part orders should be placed through your local Broilmaster ® dealer . T o locate a dealer in your area, contact Broilmaster ® Customer Service at 800-851-3153 • www .
Page 24 B101502-3-1012 LIMITED W ARRANTY Manufactured in U.S.A. by Broilmaster , a Division of Empire Comfort Systems, Inc., P .O. Box 529, Belleville, Illinois 62222.
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Page 28 B101502-3-1012 T HE M OST D URABLE G RILL K NOWN T O M AN BROILMASTER ® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Phone: 1-800-851-3153 F AX: 1-800-443-8648 VISIT OUR WEB SITE A T WWW .broilmaster .
An important point after buying a device Broilmaster BDA-1 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Broilmaster BDA-1 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Broilmaster BDA-1 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Broilmaster BDA-1 you will learn all the available features of the product, as well as information on its operation. The information that you get Broilmaster BDA-1 will certainly help you make a decision on the purchase.
If you already are a holder of Broilmaster BDA-1, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Broilmaster BDA-1.
However, one of the most important roles played by the user manual is to help in solving problems with Broilmaster BDA-1. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Broilmaster BDA-1 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center