Instruction/ maintenance manual of the product PowerWalker VFI 6000P/RT LCD BlueWalker
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USER MANU AL On-Line UPS Power Wa lker VFI 6000 RT LCD Power Wa lker VFI 6000 P/RT LCD Power Wa lker VFI 1000 0RT LCD Power Wa lker VFI 1000 0P/RT LCD Unin t erruptible Pow er Supply Sy ste m.
Contents 1. Intro ductio n .... ...... ..... ...... ...... ...... ..... ...... ...... ...... ..... ...... ...... ...... ...... .... 1 2. Safety W a rni n g s .... ...... ..... ...... ...... ...... ..... ...... ...... ...... ..... ...... ...... ...... .
6.2 T rans porti ng the UPS .... ...... ...... ..... ...... ...... ...... ..... ...... ...... ...... ...... 47 6.3 S toring the U PS and Ba tteries ... ...... ...... ..... ...... ...... ...... ..... ...... ...... 48 6.4 T esting Batte ries ..... .....
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1 1. Introduct ion Th is Online R/T Series is an uninterruptible p o w e r supply incorporating dou b le-con version techn ology . It p rovide s perfect protection specifically f or computer equipm en t, comm unica tion syst em s to co mputerized inst ru m en ts.
2 Figure 1 -2: Online R/T 10K UPS Online R/T UPS a s T ower insta ll a tion. Fig ure 1-3 : Online R /T 6K UPS F i gure 1-4 : O n li ne R/T 1 0K UPS.
3 Providing ou tsta nding perf o rmance and reliability , the UPS’ s unique benefit s include: Online UPS design with pure sin e w ave ou tp u t. T rue on l ine double-conversion t echn olog y w ith high po w e r den sity , utility fr e quency i nde p e ndence, and g e nera tor compa tibility .
4 2. Safety Warnings IMPORTANT SAFETY INSTRUC TIO NS FO R EACH S TEP SAVE THESE I N S TRRUCTIO NS. 2.1 Installatio n Cond ensation m ay occur if the UPS is m oved directly f rom a cold to a w arm e nvironment. Th e UPS m ust be a bsolutely dr y before bein g inst alled.
5 the ne utral conducto r sh o uld be prov ide d in the building wiring inst allation. Th is i s per m ane ntly con nected e quipm e nt , it m u st be inst alled by qua l ified m ainte nance personn el.
6 Ensu r e tha t n o l iquid or oth er f orei g n object s can ente r th e UPS. Th e UPS can b e operate d by any indiv idua l w ithou t previous experience . 2.3 Maintenance, serv i cing and faults Th e U PS operates wi th hazard ous volta g es.
7 5) D o not open or d estro y batt eri e s. Ef f luen t e l e ctrolyte ca n cause injury to the skin and eyes. It m ay be toxic. Please r e place th e fuse onl y w ith the sa m e ty pe an d of the same a m perage in order to av oid fir e hazards.
8 Power-freque ncy Magne tic f ield. ... :IEC/E N 6 1000-4-8 Level 3 Low Freque ncy S ig na l s.. ... ... ... .. .....:IEC/EN 6100 0-2- 2 War n in g: This is a p rodu ct for comm e r cial and i n d ustrial application in the second envir on m ent -inst allation r est r iction s or add itional m ea sures m ay b e nee ded to prev en t disturbance s.
9 3. Inst allati on Th is chapter explains: Equipment inspect ion Unpacking the cabinet Checking th e Accesso r y UPS se tup and i n stallation Conn ecting the i nterna l b at ter y Conn ecting the EBM(Exte nded Ba ttery Module s) Insta ll a tion requirem e nts 3.
10 Step 1 : Open t he outer ca r ton a n d remove the accessories o ut of t he carton (see Figure 3-1& 3-2). Online R/T 6K U PS : Figure 3 -1: Unpack ing th e carto n of 6K UP S Online R/T 10 K UP.
11 Step 2 : W i th one p erso n on each side , carefully lift the ca b inet out o f the out er carton u sing the handles o n the cardboard a nd set it on a f lat, stable su r face (se e Fi g ure 3-3&3-4). Place the cabinet in a pr o tected area tha t has ade q uate airf lo w an d is free of humidity, flammable g a s, and corrosion.
12 Figu r e 3-4: Li f t i ng the Cab inet ou t o f 10K UPS carton Step 3 : Discard o r re cycle the packaging in a respon sib le m an ner, or sto re it for futu r e use . 3.3 UPS Rear Panel T his sect i o n s h ows the rea r p an el of the O nline R/T models.
13 10K model: Figure 3 -6: Online R/T 10K Rear Pane l 3.4 UPS Front Panel Th is section shows the front p an el of the Online R/T UP S. The On li ne series h ave the sam e LCD p a nel a nd the sa m e con trol button.
14 3.5 Rack m o un t Set u p CAUTION: Th e ca b ine t is heavy, so: 1) Re m ove the b a ttery t r ay f ro m the U P S before li f ting. 2) Lif ting the cab ine ts into th e rack r e q uires a m ini m u m of t w o people.
15 3. P ull the batte r y tray o ut using the plastic ta b s and t he n rem ove the b a ttery t ray. Figure 3 -11: Re m ov ing the B attery T r ay 4. I nsta l l the PDU’s e ars to the UP S Figure 3 -12.
16 Figure 3 -13. Inst all the sliding rails 7. Fo r 10K - --Insta ll the batte r y pack and batte ry p rot ection plate, the n replace the front panel. Figure 3 -14. Inst allin g the C abinet 8. For 6K---Replace the battery tra y , and connect the internal battery connecto r , then replace the prote ction p late and the f ront panel.
17 To inst a l l E BMs: 6K Mode l: 1. P l u g th e EBM cable into the UPS batte ry connector Figure 3 -15. Plug t he EB M cab le into the UPS bat tery con nector 2. Re p lace UPS’s front panel a nd EB M’s f ron t panel. Figure 3 -16. Rep l ace UPS’ s fron t p anel and EBM’s f r on t panel .
18 10K Model: Figure 3 -17. Plug t he EB M cab le into the UPS bat tery con nector 3.6 Tower Setup Figu r e 3-18. Tow er se tup CAUTION: Plea se connect the EB M to protective g rou nd w ith 8 AW G wire f o r EBM m ode l f irstly .
19 3.7 Installatio n of UPS with A C inputs CAUTION: Online 6K/10K series support tha t the U PS can have separate AC inputs. So bef ore conne cting wires of seperate AC inputs, y ou should confirm th at the i r earthin g systems are iden tical. Othe r wise, a t r a nsformer is n ecessary .
20 2) T r a nsformer in th e By pass AC input. 3) Both of them ha v e tra nsf or m e r Frequenc y converter ( w ithout Bypa ss AC input).
21 4. Po w er cab les connect ion & St artup Th is section explains: Access to termi n al block C o mm on input so urces conn ection Separate in p ut sources conne ctio n F reque n.
22 4.1 Access to terminal block Access to terminal block: re m o v e th e 2 screw s o f the terminal block cover Figure 4 -1. PDU of 6K/10K 4.2 Common input sources connection CAUTION: Th is t y p e o.
23 Figure 4 -2. Commo n input sou rces con ne ction 4.3 Separat e input so u rces c onnectio n CAUTION: Th is ty p e of co nnectio n must b e carried ou t by qualified electrical personn el. CAUTION: Al w ay s conne ct t he earthing w i r e first. Figure 4 -3.
24 4.4 Freq u e n c y co n verter connection Figure 4 -4. Freque ncy co nv erter conn ection 4.5 UPS I nitial Startup To st art up t he UPS: Verify tha t the total equipment ratings do not exceed the UP S capacity to prevent an overl o ad alarm. 1. Verify th at the internal bat terties are conn ected.
25 7. V erify tha t t he UPS is operating norm a l ly and any load is powered. 8. If option al EBMs are insta l led , see “Config ur ing the UPS f o r EBMs” to set the nu m ber o f in stalled EBMs. 9. T o chan g e a ny o t he r facto r y -set default s, see “Operation” Online series recomm e nds sett i n g th e date a n d t i me.
26 2) Users ne ed t o u se a sp e cialty 15-pin co m municatio n cable for this sys tem, w hich shou l d have 15 cores, corresponding stitche s and sh ield, as t h e UPS p arallel cable. The length of the para llel cable is ap p ro pr iate to be less than 3 m.
27 Figure 4-5.a : Parallel sy sterm w iring dia gram of 6K/10 K.
28 Figure 4-5.b: P arallel Syst em Inst allatio n Diagra m 6) T urn on the input breakers for the tw o p arallel UPS..
29 7) Pressing button continuou sl y for m ore than 1 second for one UPS of the s yst em, th en the s y stem w ill sta r t to turn on and ent er li n e m od e. 8) Regulate the out p ut v oltage of the each UPS separ at ely, and check if the output v olta ge diff e rence b et w een the tw o ups i s less than 0 .
30 5) Conn ect the cable and wi re of th e added UPS a cco r din g to the Figure.4-5.a and Figure.4-5.b 6) Switch on the input br e akers a nd m ains brea ker, and m ake sure t hat every UP S w ork in bypass m ode .
31 5. Operat ion 5.1 Disp l ay Panel Th e UPS ha s a f o ur- butto n graphical LCD with dua l color backlight. Sta ndard back-light is used t o lig ht up the d isplay with w hite text an d a blue b ackg r o und . W he n th e UPS has a cri tica l a larm , the b a cklight chan g e s the text to d ark a m ber an d the b a ckg roun d to red.
32 Ent er main m en u W he n display ing default UPS st atus summary scr ee n, press this but ton for >1s to e nter th e m ain m en u tree Exit main m en u Press th is b u tton f o r >1s to exit.
33 Afte r p o w erin g on, the LCD w i l l disp lay W elco me logo for sev era l secon ds and then en ter to the defau l t page w hich sh ows the UPS sta tus summary . The display automatically returns to the d ef a ult UPS s t atus summary scr ee n w h en no b ut to n ha s b e en pressed within 1 5 m inut es.
34 T abl e 5- 3 S tatus Summ ary Screen s S tatus Summary Scree n Desc ription Fig 5-3 Nor m a l m ode : Th e UPS is operating in Nor m al m ode fr o m u tility p ower . Fig 5-4 Battery mode : W he n the UPS is ru nning in batte r y m od e, the buzzer beeps o nce every 4 secon ds.
35 soft w are (W in p o w e r , etc.). 2) It i s attentio n that t he transfer ti m e of U PS out put from HE mod e to battery mode is a b ou t 10 m s. But it is still too long f or so m e sen sitive load . Fig 5-8 Converter mod e In co nv e rter m o de, th e UPS would free run w ith fixed output fr e q ue ncy (50Hz or 60Hz).
36 Fig 5-1 1 Overload : W he n the UPS is ov e r loa d, the alarm will beep t w ice every second. So m e unn ec e ssary loads should b e get rid of one by one to decrease the l oads conn ected to the UPS .
37 4) A fe w seconds later , th e UPS tu r n s i n to Line m ode . If the utility power is abno rm al, the UPS wi ll t r a nsfer to Ba ttery m ode withou t output inte rruption of th e UPS. 5.3 .2 Turning on UPS without ut il ity 1) Check all th e connection is co r rect .
38 5.4 LC D ope ration Except the de f au lt UPS st atu s summ a r y scree n, the use r could g et m o re useful in form a tion about UPS current sta tus, d e t ailed v arious m ea surement s, pre v i.
39 Figure . 5- 1 4 Ma i n m en u tree.
40 5.4 .2 The UPS status menu By p ressin g on the m e nu of “UPS stat us”, the disp lay w ou ld ent er the next UPS st atus menu t ree. Th e content of UP S sta t us m en u tree is same as th e d ef a ult UPS st atus summary menu. By p ressing >1s, th e display would r et urn the l a st main menu tree.
41 Figure . 5- 1 5 Eve nt m e nu tree 5.4 .4 The meas urement menu By pressing on the m enu of “Mea surement”, the d isp lay would ent er the next m e asure m ent menu tree. A lot of d eta i led u sef u l information co uld be che cke d he r e, Ex.
42 Figure . 5- 1 6 Measu rement menu t ree 5.4 .5 The control menu By p ressin g on the m e nu of “Control”, t he disp lay would e nter the n e xt con trol m en u tre e. 1) S t art Batte r y T e st: this is one command that control t h e UPS t o do th e batte ry test.
43 to re set e r ror st atu s, then UPS w o uld stop ala rm and r ec over to By pass m ode . And th e reason of fault should b e checked and dele te d before UPS is t urned on again by m anu al operation . 4) Restore f acto r y settings: all the settings would b e r e cover to defau l t factory sett i n gs.
44 5.4 .6 The identification men u By press on the m enu of “Identification”, the display w ou l d ent er the next identification m en u tree. Th e identification information i n cl u des UPS serial n u mbe r, firmware serial nu m ber , m ode l type, would b e sh ow n here.
45 poten tial failures or protect ing function loss, even di rectly da m age the load, battery o r UPS . Most o f settings cou ld only be d one w hile U PS is in By pass mode.
46 Figure . 5- 2 0 Set r at ed outpu t v olt age va l ue.
47 6. UPS Ma intena nce This ch apter explains how t o: Care f or th e UPS an d batteries T ransport the UPS St ore the UPS and batt eries T est the batt eri e s Recy cle the u se d B at te ry or UPS 6.1 UPS and Battery Care For the best pr e v e ntiv e m a inten ance, k eep the ar ea around the UPS clean and dust - free.
48 4. Discon nect th e int ernal battery conn ect o r s 5. Re place th e UPS f ront cov e r 6.3 Storing the UPS and Batteries If yo u store t he UPS f or a long period, rech arg e the batt ery every 6 m on ths by co n ne cting t he U P S t o u tility p ower.
49 During the battery te st, t h e UPS t r ansfers to Battery m od e and discha r ges the b a tt eries for 2 5% of the original exp ect ed runtim e. Th e sta tus screen d isplays “Batte r y t est runnin g ” and t he p erce ntage of the t est com pleted .
50 7. S pecifications Th is chapter prov ide s the follo w ing s p eci f icatio ns: M od el list General S p ecification Electrical Performan ce Env iron m en tal and Safety 7.1 Electrical sp ec if ica tion Mode l Online R T 6K Online R T 10K Output Powe r Capaci t y 6KV A/5.
51 Curren t 26.4A @ 230V a c 44.0A @ 230V a c Powe r Factor ≥ 0,99 @100% No minal L oad ≥ 0,98 @50% No minal Lo ad ≥ 0,95 @25% No minal Lo ad THD I < 5 % @ Fu ll load and battery full cha rged Battery & Charg er Battery 180VD C/5Ah 240VD C/9Ah Curren t 39A 48A Charge r c urren t >1A >1.
52 8. T roub lesh ooting Th e online series UPS is de si gne d for dura ble, aut om atic o p erat i o n and issues alarm s to alert yo u w hen ev er p ot ent i a l operating proble m s occur. Usually t he alarm s shown by the cont r o l panel do not m ean that the o u tp u t p ower is aff ect ed.
53 Site W i ring F ault Alarm C ode: 04 Site Fau lt detect i on is suppor t e d on a l l m ode ls anyti m e t he re is a Ground ing N eutra l conne cti o n. Alarm t r i ggers whe n the dif f e rence be twee n ground and neutr al voltage is > 15v . Site Fau lt detect i on should be ena bled by de f ault.
54 Output Overload Alarm C ode:41 Output is overlo ad. Re m ove so m e of the e qui p m e nt fro m t he UPS. The U PS continue s to ope r ate , bu t may sw itch to Byp ass mode or shut down if the loa d incre ase s. The alar m re set s w he n the condit i on beco m e s inactive .
55 BUS Ove r V oltage Alarm C ode:21 Indica t e s t ha t the UP S ge t BUS ove r volta ge fault be cause of BU S. The U PS transfe rs to Byp ass mode if suppor t in g the loa d BUS Und er V oltage Ala.
56 Paralle l cable lo ss Alarm C ode: E2 In pa rallel sys t e m p ar al l e l c abl e disconn e ct Discon nect par allel cab l e one turn to fault m ode Paralle l syste m battery sta tus Alarm C ode: .
57 9. Com m un ication Th is chapter cont ains: C o mm un ication p o rts (RS-232 and USB ) N e twork Mana g e m en t Card (Optiona l ) U PS Management So ftware R EP O 9.
58 7 No t use d -- 8 O n B attery signal Out 9 V dc Power +12V Th is p in is conn ected vi a a ju m per to pin 2 of SN MP conn ector Out Figure . 9 -2 R S - 232 Co m mun ication Po rt Figure . 9- 3 Pin1/P i n8 typica l applica t i on Notes: The volta ge of ‘V’ is maxi m u m 3 0VDC, a nd current is m a ximum 45mA.
59 9.2 Network Management Card (Optional) Network Manage m ent C a r d allow th e UPS to communica te with different ty p es of de vi ce s in v a riety of n etw orking e nvir o nments.
60 Install ation procedure: Conn ected b y USB to a PC or not ebook, the Soft w are ena b les communicat i o n betw ee n the U P S a n d t h e com pute r.
61 614 - 0 1 85 4-00.
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