Instruction/ maintenance manual of the product PowerWalker VFI 40000TP 3/3 BX BlueWalker
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PowerW alker VFI 3/3 Series VFI 20000TP~40000TP 3/3 BX 380/400/415V 50/60Hz (3-phase input/output) User Guide.
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EN ©2013 BlueW alker GmbH All Rights Reserved The contents of this manual are the copyright of the publisher and may not be reproduced (even extracts) unless permission granted. Every care has been taken to ensure the accuracy of the information contained in this manual, but no liability can be accepted for any errors or omission.
1 . Prior to the application, please read “Safety Instructions” carefully to ensure correct and safe application. Please keep the user manual properly . 2 . During operation, attention sh ould be paid to all warning sym bols and operations should be followed strictly as required.
EN 3 . Replacement of accumulator batteries requires a match of same type and model with equal quantity . 4 . As accumulator batteries may contain potential electric shock and short-circuit current danger , to avoid accidents that might be thus resulted, the following warnings should be observed during battery replacement: A .
Contents Chapter 1 Brief introduction --------------------------------------- 1.1 Product introduction -------------------------------------------------- 1.2 Frequently used symbols ---------------------------------------------- 1.3 Product standard ------------------------------------------------------- 1.
1 EN Chapter 1 Brief introduction 1.1 Product introduction PowerW alker VFI 3/3 Series products are high-efciency and high-performance, double- conversion three phase input and three phase output UPS, unit capacity ranging between 20KV A-40KV A. Categorized by capacity , the products can be further divided into 20KV A, 30KV A and 40KV A.
2 1.3 Product standard The Series products are up to the following safety standards: The Series products are up to the following level of EMC requirement: Remark: Pr oper attention should be given to all warning symbols on the equipment and no tearing or damaging of these symbols is allowed.
3 EN Output W ire connection: three phase four wire + grounded V oltage: 380 ×(1 ± 1%) V AC or 220 ×(1 ± 1%) V AC (with balanced load) Power factor: 0.8 Frequency error: ± 8% at 50Hz (track bypass frequency input; when frequency exceeds ±8% or under the mode of battery power supply , frequency output should be ± 0.
4 General specications Remark: when UPS has been stor ed under a temperature of 0 ℃ or has been inactive for a long time, it is suggested that prior to start-up of UPS envir onmental temperature should be br ought back to 0 ℃ or above for 2 hours.
5 EN Chapter 2 Exterior appearance Remark: prior to transportation make sur e of the height of the door and other obstacles standing in the passage. Refer to the following gur e for the dismantling of machine cabi - net: 1.Unpack and there should be: 2.
6 EXT .BA TTERY TEMP PROBE Fan Front view Rear view SER VICE RS232 RS485 EPO AS400 Exterior gure of VFI 20000TP 3/3 BX UPS 2.2 Exterior gure LCD panel Button LED indicator light intelligent slot.
7 EN Exterior gure of VFI 30000TP 3/3 BX,VFI 40000TP 3/3 BX UPS CHGR F AN Maintenance switch Main Ⅰ Main Ⅱ（ Optional kit ） Front view (without front panel) EXT .
8 CHGR F AN Main Ⅰ Main Ⅱ（ Optional kit ） 2.3 Panel instructions ① AC: this light and inverter light will turn “green” when UPS is powered directly by AC ; ② Inverter: this light will .
9 EN ⑤ Fault: this light will turn and stay “red” with continuous warning tone being given off in case of UPS abnormal function; or ash “red” with intermittent warning tone being given off. ⑥ LCD: display UPS condition. ⑦ : Conrm/Enter; press this button to select a menu or conrm an operation.
10 Chapter 3 Installation instructions 3.1 Single machine installation 1) The installation of this unit must be performed in compliance with the electrical code by professional personnel. 2) Install the UPS in a clean and stable environment that is free of vibration, dust, high humidity , ammable gas, ammable liquid or caustic substance.
11 EN for each group being168VDC-192VDC. Battery capacity and number of group can be se - lected at your option. Battery pack must be equipped with DC switch (it is suggested that selection of DC switch should be in line with installation drawing for wire connection).
12 Remark: 1. For the Series UPS, input neural line should be dir ectly connected to input “N” termi - nal of UPS wir e connection terminal bay without AC input idle-run; 2. When single-phase curr ent exceeds 100A, switches of protective atmospher e should be equipped with ar c control devices; 3.
13 EN 1. Make sure that UPS input and output terminals are uncharged; 2. T urn off the battery switch on battery box; 3. Connect “+”, “N” and “-“ of battery to the corresponding terminal bay of UPS; 4. Use multimeter (DC V oltage) to measure the voltage of positive and negative batteries as well as positive and negative polarity .
14 Chapter 4 Operation 4.1 Single machine operation 1. Make sure A, B and C phase sequences are correctly connected and then supply power to UPS. 2. T urn on the switch on battery box (make sure that the “+”, “N” and “-” of terminal bay are in accordance with those on the battery box).
15 EN 5)Press ▼ again to obtain the below 6)Press ▼ again to obtain the below information information 7)Press ▼ again to obtain the below 8)Press ▼ again to obtain the below information inform.
16 1)Switch-on picture 2)Press ENTER 3)Select “Y es, Conrm” to switch on 4)Normal Switch-on the machine Remark: when malfunction occurs, “x” will appear at the lower right corner of the pic - tur e while when warning occurs “ ” will appear at the same position (as illustrated in the below pictur e with battery mode as an example).
17 EN 5. Switch-off action (press ESC to exit above picture) 1)Switch-off picture 2)If it is in single machine mode, the following will appear 3)If it is in parallel machine mode, the 4)Press ENTER fo.
18 6. Help 1) Help picture 2)Press ENTER on help picture Remark: If you intend to switch off only one set of UPS among the parallel machine sys - tem, select “single machine switch-off”; if switch-off is intended for the entir e parallel machine system, select “parallel machine switch-off”.
19 EN 1)Setting picture (bypass power supply) 2) Press ▼ 7. Setting action (press ESC to exit the above picture) Y ou are able to access Setting picture by using user combination (default: 1234, subject to personal modication) so as to set the following programs.
20 3)Input Password display 4)Input password and press ENTER 8. The Series is capable of DC start-up without AC input, panel display being similar to switch-on picture with AC supply . DC switch-on and off are available by following in - structions appearing in the pictures.
21 EN 4.2 Parallel machine operation 1. Redundancy introduction N+X is currently the most reliable power supply structure, in which N indicates the mini - mum UPS number required for the total load and X is the redundant UPS number , namely , the malfunctioning UPS number that the system can simultaneously bear .
22 3. Operation instructions 1) Follow single machine operation instructions for general operation. 2) After switch to Line mode, all machines will jump to conversion mode; switch off: when switch-off.
23 EN The Series provide Intelligent Slot, Expanded Slot, P ARALLEL, EXT .BA TTER Y TEMP PROBE, AS400, EPO, RS485 and RS232 as well as SER VICE Supervising Communica - tion Interface exclusively available to PowerW alker technical personnel.
24 RS485 port: RS232 port:.
25 EN AS400 port:.
26 Chapter 6 T ransportation, Maintenance and T roubleshooting Remove UPS Make preparation for UPS relocation according to the following steps. Remark: special equipment (forklift) is needed for loading and unloading due to the heavy weight of UPS. 1.
27 EN Please refer to “Light Reference T able” of this User Manual rst and then conduct proper treatment. If problems still exist, please record UPS model, serial number as well as pur - chase date, symptom on fault, light condition, LCD malfunction or warning information.
28 Appendix 1 Light Reference T able Should any display or warning message excluded in the above table be found, please con - tact distributor . ● Indicator light is on ★ Indicator light ashes.
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614-01720-00.
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