Instruction/ maintenance manual of the product KPS-DS Series Blodgett
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1 KLS-DS and KPS-DS Series DIRECT STEAM TRI-LEG STATIONARY KETTLE AND DIRECT STEAM PEDESTAL STATIONARY KETTLE INSTALLATION – OPERATION – MAINTENANCE BLODGETT OVEN COMPANY www.
2 IMPORTANT NOTES FOR INSTALLATION AND OPERATION It is recommended that this manual be read thoroughly and that all instructions be followed carefully. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey a ll safety messages that follow this symbol to avoid possible injury or death.
3 TABLE OF CONTENTS DESCRIPTION PAGE 1.0 Installation and Service Connections 4 2.0 Installation Instructions 6 3.0 Introduction 7 4.0 Operating Instructions 8 5.
4 1.0 SERVICE CONNECTIONS – KLS-DS F E C L D WAL L SAFETY RELIEF VA LV E 2" V AL VE: CLOSED 5.13 [130] OPENED 6.88 [175] 3” V AL VE: CLOSED 7.
5 SERVICE CONNECTIONS – KPS-DS NOTE: DIMENSIONS F AND G ARE BASED ON Ø2" DRA W-OFF V AL VE. OTHER V A L V ES V AR Y A CCORDINGL Y . 4 HOLES Ø 7/16 [1 1] EQUALL Y SP ACED FRONT PEDESTAL DETAIL 45° Ø K WAL L CLOSED 5 .
6 2.0 INSTALLATION INSTRUCTIONS 1. Select a location to provide drainage directly below the tangent Draw-off Valve. 2. Mark hole locations through flanged adjustable feet on KLS-DS models and through pedestal base on KPS-DS models.
7 3.0 INTRODUCTION DESCRIPTION All Crown direct connected steam jacketed kettles pertaining to this manual are direct steam operated pressure vessels of a double-wall stainl ess steel construction forming a steam chamber (jacket) enveloping the lower two thirds of the kettle bowl surface.
8 4.0 OPERATING INSTRUCTIONS CAUTION: THE APPLIANCE AND IT S PARTS ARE HOT. USE CARE WHEN OPERATING, CLEANING OR SERVICING THE APPLIANCE. OPERATING PROCEDU RE 1. Ensure that draw-off valve is closed. 2. Fill kettle with product to desired level. 3. Slowly turn the steam control valve ON to full open position (counter clockwise).
9 5.0 CLEANING INSTRUCTIONS CAUTION: Do not use cleaning agents that are corrosive. WARNING: Disconnect the power supply to the appliance before cleaning or servicing. WARNING: Never spray water into electric controls or components! CAUTION: The equipment and its parts are hot.
10 3. Leave the draw-off valve open when the kettle is not in use. DAIRY DRAW-OFF VALVE CLEANING 1. Remove the plug by first removing the handle, then turn the plug to line up with the pin and pull with both hands. It is important to use both hands because the plug is heavy.
11 STAINLESS STEEL To remove normal dirt, grease or product residue from stainless steel, use ordinary soap and water (with or without detergent) applied with a sponge or cloth. Dry thoroughly with a clean cloth. Never use vinegar or any other corrosive cleaner.
12 6.0 TROUBLESHOOTING MAINTENANCE PREVENTIVE MAINTENANCE No preventive maintenance is required other than adhering to the Cleaning Procedure instructions.
13 TROUBLESHOOTING MAINTENANCE (continued) VENTING It is recommended that the “optional” steam trap assembly be installed. This should be plumbed to the exit end of the kettle.
An important point after buying a device Blodgett KPS-DS Series (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Blodgett KPS-DS Series yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Blodgett KPS-DS Series - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Blodgett KPS-DS Series you will learn all the available features of the product, as well as information on its operation. The information that you get Blodgett KPS-DS Series will certainly help you make a decision on the purchase.
If you already are a holder of Blodgett KPS-DS Series, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Blodgett KPS-DS Series.
However, one of the most important roles played by the user manual is to help in solving problems with Blodgett KPS-DS Series. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Blodgett KPS-DS Series along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center