Instruction/ maintenance manual of the product BC2403 Series Billy Goat
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Part No 500360 1 Form No F050208A BILLY GOAT ® BC2403 Series Brush Cutter Owner’s Manual Patent Number D386768.
Part No 500360 2 F050208A BC2403 Series Brush Cutter Owner’s Manual ABOUT THIS MANUAL THANK YOU for purchasing a BILLY GOAT ® Brush Cutter . Your new machine has bee n carefully designed and manufactured to provide years of reliable and productive service.
Part No 500360 3 F050208A BC2403 Series Brush Cutter Owner’s Manua l SERIAL PLATE DATA Record the model number, seri al number, date of purchase, and where purchased.
Part No 500360 4 F050208A BC2403 Series Brush Cutter Owner’s Manual GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown belo w are used throughout th is manual. You should be thoroughly familiar with them before assembling, operati ng or servicing this equipment.
Part No 500360 5 F050208A BC2403 Series Brush Cutter Owner’s Manua l DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended. DO NOT refuel this equipment while the engine is run ning. Allow engine to cool fo r at least two minutes before refueling.
Part No 500360 6 F050208A BC2403 Series Brush Cutter Owner’s Manual SOUND DATA SOUND LEVEL 93 Dba at Operator’s po sition Sound tests were conduct ed in accordance with 2000/ 14/EEC a nd were performe d on 2/21/2002 under the conditions listed below.
Part No 500360 7 F050208A BC2403 Series Brush Cutter Owner’s Manua l INSTRUCTION LABELS The labels shown below were installe d on your BILLY GOAT ® Brush Cutter.
Part No 500360 8 F050208A BC2403 Series Brush Cutter Owner’s Manual Brush Cutter Assembly Drawing Figure 1.
Part No 500360 9 F050208A BC2403 Series Brush Cutter Owner’s Manua l ASSEMBLY INSTRUCTIONS Your BILLY GOAT ® BC Self-Prope lled Brush Cutter was shipped i n one carton, completely assemb led except for the u pper handle assembl y and the front guard bar.
Part No 500360 10 F050208A BC2403 Series Brush Cutter Owner’s Manual OPERATION DO NOT run engine in an enclosed area. Exhaust gases contain carbon mono xide, an odorless and possibly fatal poison. DO NOT start or operate engine if strong odor of ga soline is present.
Part No 500360 11 F050208A BC2403 Series Brush Cutter Owner’s Manua l O PERATOR C ONTROLS The operator’s station is at the rea r of the machine between the handl ebars. The ope rator should STA ND in a position to allow both hand lebars to be grasped firmly and which allows sufficient levera ge to steer the machine.
Part No 500360 12 F050208A BC2403 Series Brush Cutter Owner’s Manual 3. Pull choke out (Honda engine only). Choke 4. Units equipped with electric starters: Press a nd hold ON/OFF button until engine start s. ON/OFF (I/O) Swit ch I-ON O-Off (Manual start shown) DO NOT START equipm ent with drive or blade clutch engag ed.
Part No 500360 13 F050208A BC2403 Series Brush Cutter Owner’s Manua l PULL STARTER CORD slowly until resistance i s felt. Then pull cord rapidly to avoid kickback. 6. Push choke in (Honda engine only). 7. Pull throttle control back to and allow engine to reach corre ct operating speed.
Part No 500360 14 F050208A BC2403 Series Brush Cutter Owner’s Manual Drive Clutch Lever S HUT D OWN 1. Release drive clutch handle to disen gage transaxle. 2. Release blade clutch handle to disen gage blade. 3. Pull throttle control all the way back to the STOP position.
Part No 500360 15 F050208A BC2403 Series Brush Cutter Owner’s Manua l HANDLING and TRANSPORTING Using four people to lift unit is reco mmended. Lift holding the handles a nd front deck guard. Make sure equipment is properly secured befo re transporting.
Part No 500360 16 F050208A BC2403 Series Brush Cutter Owner’s Manual MAINTENANCE P ERIODIC M AINTENANCE Periodic maintenance should be perfo rmed at the following intervals: Maintenance Operation Every Use Daily or Every 5 Hours Every 25 Hours Every 50 Hours Every 100-150 Hours Inspect for worn or damaged parts.
Part No 500360 17 F050208A BC2403 Series Brush Cutter Owner’s Manua l B LADE R EMOVAL AND S HARPENING READ all safety instructions before servicing unit.
Part No 500360 18 F050208A BC2403 Series Brush Cutter Owner’s Manual B LADE D RIVE B ELT T ENSION A DJUSTMENT READ all safety instructions before servicing unit. DISCONNECT spark plug wire before servicing unit. Numbers in parenthesi s ( N-N ) refer to figure and item numbe rs in Illustrated Parts List.
Part No 500360 19 F050208A BC2403 Series Brush Cutter Owner’s Manua l B LADE C LUTCH A DJUSTMENT READ all safety instructions before servicing unit. DISCONNECT spark plug wire before servicing unit.
Part No 500360 20 F050208A BC2403 Series Brush Cutter Owner’s Manual B LADE D RIVE B ELT R EMOVAL AND R EPLACEMENT READ all safety instructions before servicing unit. Numbers in parenthesis (N-N ) refer to figur e and item numbers in Illustrated Parts Li st.
Part No 500360 21 F050208A BC2403 Series Brush Cutter Owner’s Manua l Make sure blade drive belt is prope rly seated in clutch/brake drive pulley (6-23) and is not resting in gap between clut ch/brake drive pulley (6-23) and t ransaxle drive pulley (6-46) 12.
Part No 500360 22 F050208A BC2403 Series Brush Cutter Owner’s Manual T RANSAX LE D RIVE C LUTCH A DJUSTMENT READ all safety instructions before servicing unit.
Part No 500360 23 F050208A BC2403 Series Brush Cutter Owner’s Manua l T RANSAX LE D RIVE B ELT R EMOVAL AND R EPLACEMENT READ all safety instructions before servicing unit. Numbers in parenthesi s ( N-N ) refer to figure and item numbe rs in Illustrated Parts List.
Part No 500360 24 F050208A BC2403 Series Brush Cutter Owner’s Manual W IRING D IAGRAMS Starter Switch Wiring Figure 3 Starter Circuit Schematic Diagram Figure 4 ON/OFF Switch Circuit Schematic Diagr.
Part No 500360 25 F050208A BC2403 Series Brush Cutter Owner’s Manua l TROUBLESHOOTING Problem Possible Cause Correcti ve Action ON/OFF switch is in OF F position. Move switch to START position. Out of gasoline. Fill gas tank. Old or contaminated gasoline.
Part No 500360 26 F050208A BC2403 Series Brush Cutter Owner’s Manual ENGINE MAINTENANCE AND REPAIR Refer to the engine manufacturer’ s manual for mainten ance and service information. Wa rranty coverage on the engine is the responsibility of the engine manufa cturer.
Part No 500360 27 F050208A BC2403 Series Brush Cutter Owner’s Manua l MAINTENANCE RECORD Date Service Performed.
Part No 500360 28 F050208A BC2403 Series Brush Cutter Owner’s Manual ILLUSTRATED PARTS LIST Engine and Engine Base Assembly Figure 6.
Part No 500360 29 F050208A BC2403 Series Brush Cutter Owner’s Manua l BC2403HEB BC2403H BC2403IC ITEM NO DESCRIPTION Part No QTY Part No QTY Part No QTY 4 Base Assembly with labels 500240 1 500240 1.
Part No 500360 30 F050208A BC2403 Series Brush Cutter Owner’s Manual Handlebar Assembly Figure 7.
Part No 500360 31 F050208A BC2403 Series Brush Cutter Owner’s Manua l BC2403HEB BC2403H BC2403IC ITEM NO DESCRIPTION Part No QTY Part No QTY Part No QT Y 5 Handle Brace Left 500196 1 500196 1 500196.
Part No 500360 32 F050208A BC2403 Series Brush Cutter Owner’s Manual Transaxle and Blade Deck Assem bly Figure 8.
Part No 500360 33 F032608A BC2403 Series Brush Cutter Owner’s Manua l BC2403HEB BC2403H BC2403IC ITEM NO DESCRIPTION Part No QTY Part No QTY Part No QTY 1 Deck Assembly with Label s 500358 1 500358 1 500358 1 3 Deflector Front BC 2402 500125 1 500125 1 500125 1 8 Transaxle 3 SPD BC 2402 500342 1 500342 1 500342 1 9 Pulley 5.
Part No 500360 34 F050208A BC2403 Series Brush Cutter Owner’s Manual Blade Drive Spindle Assembly Detail Drawing Figure 9.
Part No 500360 35 F032608A BC2403 Series Brush Cutter Owner’s Manua l BC2403HEB BC2403H BC2403IC ITEM NO DESCRIPTION Part No QTY Part No QTY Part No QTY 134 Spindle Assembly Complete 500242 1 500242.
Part No 500360 36 F050208A BC2403 Series Brush Cutter Owner’s Manual If you liked this product please feel free to view our full line of quality lawn care, renovation, and debris removal products at www.
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If you already are a holder of Billy Goat BC2403 Series, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Billy Goat BC2403 Series.
However, one of the most important roles played by the user manual is to help in solving problems with Billy Goat BC2403 Series. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Billy Goat BC2403 Series along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
