Instruction/ maintenance manual of the product YZF-R1(4C81) Yamaha
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1F4C8-300E1 2F4C8-300E1 () A 2 YZF-R1 (4C81) EUROPE, SOUTH AFRICA.
A 3 YZF-R1 PA R T S C ATA L O G U E ©2006 by Y amaha Motor Co . , Ltd. 1st edition, October 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Y amaha Motor Co ., Ltd. is e xpressly prohibited. Printed in J apan.
A 4 FOREWORD This Parts Catalogue is related to the parts for the model (s) on the cover page. When you are ordering replacement parts, ple ase refer to th is Parts Catalogue and quo te both part numbers and part names correctly.
A 5 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark show s Model colour.) Abbre viation Colour Name Colour Code BWC1(*) BLUISH WHITE COCKT .
A 6 MODEL LABEL (1) A label called “Model Label” is affixe d in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross–reference the “model co de – production code No.” in the catalogue wi th the “model code – production code No.
CONTENTS ENGINE CYLINDER HEAD ............ ................. .............. ................. ..... B2 CYLINDER ............... .............. ................ .............. .............. ... B4 CRANKSHAFT & PISTON ................ .............
B 2 FIG. 1 CYLINDER HEAD REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1110 1–00 CYLINDER HEAD ASSY 1 2 4C8–1113 3–10 .GUIDE, V AL V E 1 8 3 4C8–1113 4–10 .GUIDE, V AL V E 2 8 4 90340–18 002 .PLUG, STRAIGHT SCREW 3 5 91808–16 023 .
B 3 FIG. 1 CYLINDER HEAD REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 99530–10 114 PIN, DOWEL 2.
B 4 FIG. 2 CYLINDER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–11 311–10 CYLINDER 1 1 2 5VY–11 351–00 GASKET , CYLINDER 1 3 99530–10 114 PIN, DOWEL 2.
B 5 FIG. 3 CRANKSHAFT & PISTON REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1141 1–00 CRANKSHAFT 1 2 4C8–1165 0–00 CONNECTING ROD ASSY 4 3 5VY–11 654–01 .
B 6 FIG. 4 VALVE REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1211 1–00 V AL V E, INT AKE 8 2 4C8–1212 1–00 V AL V E, EXHAUST 8 3 4C8–1211 6–00 SEA T , V AL VE SPRING 16 4 4C8–12.
B 7 FIG. 4 VALVE REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 12 3LD–1216 9–T0 P AD , ADJUSTIN G (2.40) 16 UR 13 4C8–1215 3–20 LIFTER, V AL VE 16 UR BLUE 4C8–1215 3–30 LIFTER, V AL VE 16.
B 8 FIG. 5 CAMSHAFT & CHAIN REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1217 0–00 CAMSHAFT ASSY 1 1 2 4C8–1218 0–00 CAMSHAFT ASSY 2 1 3 4C8–1217 6–00 SPROCKET , CAM CHAIN 2 4 .
B 9 FIG. 6 WATER PUMP REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–12 469–00 JOINT 1 1 2 5VY–12 576–00 HOSE 1 1 3 90450–38 040 HOSE CLAMP ASSY 1 4 93210–47 675 O-RING 1 5 95024–06 025 BOL T , FLANGE 3 6 5VY–12 637–00 ST A Y 1 1 7 4C8–1242 0–00 W A TER PUMP ASSY 1 8 93306–00 106 .
B 10 FIG. 6 WATER PUMP REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 5VY–12 481–10 PIPE 1 1 29 93210–235A1 O-RING 1 30 93210–27 370 O-RING 1 31 5VY–12 588–00 HOSE 5 1 32 90467–200A0 CLIP 1 33 90450–32 001 HOSE CLAMP ASSY 1 34 90110–06 161 BOL T , HEXAGON SOCKET HEAD 1 35 4C8–1248 4–00 PIPE 4 1 36 90430–06 014 .
B 11 FIG. 7 RADIATOR & HOSE REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1248 5–00 PIPE 5 1 2 4C8–1243 A–00 HOSE 1 1 3 90467–11 090 CLIP 2 4 93210–235A1 O-RING 1 5 90110–06 168 BOL T , HEXAGON SOCKET HEAD 1 6 90450–35 001 HOSE CLAMP ASSY 1 7 5VY–12 410–10 THERMOST A T ASSY 1 8 5LP–1241 1–00 .
B 12 FIG. 7 RADIATOR & HOSE REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 90450–35 001 HOSE CLAMP ASSY 1 29 4C8–1265 9–00 D AMPER, AIR SHROUD 2 1 30 4C8–1266 8–00 D AMPER, AIR SHROUD.
B 13 FIG. 8 OIL PUMP REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 94580–25 078 CHAIN (DID25 78LE) 1 2 4C8–1341 0–00 STRAINER HOUSING ASSY 1 3 93210–22 298 O-RING 1 4 90480–13 010 GROMMET.
B 14 FIG. 9 OIL CLEANER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 90401–20 145 BOL T , UNION 1 2 5GH–13440–20 ELEMENT ASSY , OIL CLEANER 1 3 5VY–13 490–00 RELIEF V AL VE ASSY 1 4 93210–15 566 O-RING 1 5 4C8–1341 7–00 CO VER, STRAINER 1 6 90340–14 132 .
B 15 FIG. 10 INTAKE REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1359 5–00 JOINT 1 2 90450–62 002 HOSE CLAMP ASSY 1 3 4C8–1359 6–00 JOINT , CARBURETOR 2 1 4 90450–62 002 HOSE CLAMP.
C 2 FIG. 10 INTAKE REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 91312–06 016 BOL T 7.
C 3 FIG. 11 INTAKE 2 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1375 0–00 THRO TTLE BOD Y ASSY 1 2 8A7–1413 9–00 .CLIP , PIPE 4 3 895–1416 9–00 .CAP 4 4 4C8–1376 1–00 .INJECT OR ASSY 4 5 5PS–14 147–00 ..O-RING 1 6 8FP–1355 6–00 .
C 4 FIG. 12 AIR INDUCTION SYSTEM REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1484 0–00 AIR CUT V AL VE ASSY 1 2 4C8–1488 1–00 HOSE, BEND 1 1 3 4C8–1488 2–00 HOSE, BEND 2 1 4 90467.
C 5 FIG. 13 EXHAUST REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1461 0–00 EXHAUST PIPE ASSY 1 1 2 4C8–1460 2–00 .EXHA UST PIPE COMP . 1 3 4C8–1461 5–00 .JOINT , EXHA UST 1 1 4 5VY–14 816–00 .PLUG, BLIND 1 5 5VY–14 638–00 .
C 6 FIG. 13 EXHAUST REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 90201–06 079 .W ASHER, PLA TE 4 29 90387–06 188 .COLLAR 4 30 4FM–24181–00 .DA MPER, LOCA TING 1 1 31 4C8–8592 A–00 .SENSOR 1 32 4C8–2188 0–00 .ST A Y ASSY . ,1 1 33 90111–08 021 .
C 7 FIG. 13 EXHAUST REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 55 90387–08 020 COLLAR 2 56 95814–08 045 BOL T , FLANGE 2 57 90201–08 034 W ASHER, PLA TE 2 58 95604–08 200 NUT , U FLANGE 2 .
C 8 FIG. 14 CRANKCASE REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1510 0–00 CRANKCASE ASSY 1 2 5EB–15 155–00 .NOZZLE 3 4 3 93210–04 092 .
C 9 FIG. 15 CRANKCASE COVER 1 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–15 411–00 CO VER, CRANKCASE 1 1 2 93306–20 124 BEARING 1 3 93605–10 108 PIN, DOWEL 2 4 5VY–15 164–00 HOUS.
C 10 FIG. 15 CRANKCASE COVER 1 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 90340–32 004 PLUG, STRAIGHT SCREW 1 29 93210–32 172 O-RING 1 30 90430–08 143 GASKET 1 31 92014–08 016 BOL T , B.
C 11 FIG. 15 CRANKCASE COVER 1 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 55 91380–06 014 BOL T 2.
C 12 FIG. 16 STARTER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 2D1–1153 7–00 GEAR, DRIVEN 1 2 5VY–16 155–00 ABSORBER 1 3 3 90201–20 016 W ASHER, PLA TE 1 4 5VY–11 478–00 COLLAR 1 .
C 13 FIG. 17 CLUTCH REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 2D1–1638 2–00 AXLE, PUSH L EVER 1 2 92907–08 600 W ASHER, PLA TE 1 3 99001–07 600 CIRCLIP 1 4 93317–11 096 BEARING 1 5 93102–15 212 OIL SEAL 1 6 93315–21 570 BEARING 1 7 4C8–1615 0–00 PRIMAR Y DRIVEN GEAR COMP .
C 14 FIG. 17 CLUTCH REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 25 4B1–1632 5–00 PLA TE, CLUTCH 2 1 UR (T2.3) 26 4C8–1637 7–00 NUT , LOCK 1 27 93310–232R9 BEARING 1 28 4XV–16 356–01 R.
C 15 FIG. 18 TRANSMISSION REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1741 1–00 AXLE, MAIN (15 T) 1 2 90387–28 003 COLLAR 1 3 4C8–1715 1–00 GEAR, 5TH PINI ON (22T) 1 4 90209–25 01.
D 2 FIG. 18 TRANSMISSION REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 90214–28 002 W ASHER, CLA W 1 29 5VY–17 231–00 GEAR, 3RD WHEEL (3 7T) 1 30 4C8–1725 1–00 GEAR, 5TH WHEEL (3 0T) 1 3.
D 3 FIG. 19 SHIFT CAM & FORK REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–18 540–00 SHIFT CAM ASSY 1 2 136–1854 2–00 .POINT , NEUTRAL 1 3 93306–00 106 BEARING 1 4 5VY–18 511–.
D 4 FIG. 20 SHIFT SHAFT REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–18 144–00 HANGER, SPRING 1 2 132–1634 6–00 HOOK, SPRING 1 3 5VY–18 140–00 ST OPPER LEVER ASSY 1 4 90387–08 04.
D 5 FIG. 21 F RAME REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–2116 J–00 BRAC KET 7 1 2 90480–14 005 GROMMET 2 3 90387–063E6 COLLAR 2 4 95022–06 020 BOL T , FLANGE 2 5 90201–06M31 W ASHER, PLA TE 2 6 95024–06 012 BOL T , FLANGE 1 7 4C8–2111 0–00 FRAME COMP .
D 6 FIG. 21 F RAME REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 90338–14 007 PLUG 2 29 90338–17 004 PLUG 2 30 90338–23 004 PLUG 2 31 90338–08 008 PLUG 1 32 5VY–21 131–00 BRAC KET 1 33.
D 7 FIG. 21 F RAME REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 55 4C8–2113 D–00 .SHEET , 3 1 56 90109–06 043 BOL T 1 57 90111–05 002 BOL T ,HEX.
D 8 FIG. 22 FENDER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5PW–21511–0 0–P1 FENDER, FRONT 1 UR FOR DPBMC 5PW–21511–0 0–P6 FENDER, FRONT 1 UR FOR SMX 5PW–21511–0 0–PB FENDER, FRONT 1 UR FOR BWC1 2 90480–12 072 GROMMET 6 3 90387–06 5J6 COLLAR 6 4 90111–06 043 BOL T ,HEX.
D 9 FIG. 22 FENDER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 24 5VY–21 669–00 SEAL 1 25 90465–04 020 CLAMP 2 26 4C8–2163 9–00 D AMPER 2 2 27 4C8–2173 5–00 SEAL 2 8 28 5VY–21 732.
D 10 FIG. 22 FENDER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 51 4C8–2749 8–00 .SEA T 1 1 52 4C8–2749 9–00 .SEA T 2 1 53 92017–05 012 BOL T , BUTT ON HEAD 1 54 90111–05 011 BOL T ,HEX.
D 11 FIG. 23 SIDE COVER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–2171 0–00–P0 SIDE CO VER ASSY 1 1 UR FOR DPBMC 4C8–2171 0–00–P1 SIDE CO VER ASSY 1 1 UR FOR SMX 4C8–Y217 1–00–P2 CO VER, SIDE 1 1 UR FOR BWC1 2 5PW–2174X–0 0 .
D 12 FIG. 24 REAR ARM REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–2211 0–00 REAR ARM COMP . 1 2 90101–08 013 BOL T 2 3 95302–08 600 NUT 2 4 90201–08 057 W ASHER, PLA TE 2 5 4C8–22.
D 13 FIG. 24 REAR ARM REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 90105–10 017 BOL T , FLANGE 1 29 95602–10 200 NUT , U FLANGE 1 30 90387–10 12A COLLAR 2 31 90387–10 13U COLLAR 1 32 9010.
D 14 FIG. 25 REAR SUSPENSION REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–2221 0–00 SHOCK ABSORBER ASSY , REAR 1 2 93315–31 758 .BEARING 1 3 93109–17 071 .
D 15 FIG. 26 STEERING REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 93399–99 932 BEARING 1 2 3FV–2346 2–00 SEAL, STEERIN G 1 3 4XV–23 415–01 CO VER, BALL RA CE 1 1 4 90179–30 691 NUT 2 .
E 2 FIG. 27 FR ONT FORK REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–2310 2–00 FRONT FORK ASSY (L.H) 1 UR FOR DPBMC ,BWC1 4C8–2310 2–10 FRONT FORK ASSY (L.H) 1 UR FOR SMX 2 4C8–2313 6–00 .TUBE, OUTER 1 UR FOR DPBMC ,BWC1 4C8–2313 6–10 .
E 3 FIG. 27 FR ONT FORK REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 24 4PU–23 144–00 ..SEAL, DU ST 1 25 4C8–2312 0–00 .INNER TUBE COMP .2 1 26 4C8–2317 0–00 .CYLINDER COMP ., FRONT FORK 1 27 509–2315 8–L0 .GASKET 1 28 5UX–2318 1–00 .
E 4 FIG. 28 FUEL TANK REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–YK241– 00–P0 FUEL T ANK COMP . 1 UR FOR DPBMC 4C8–YK241– 00–P1 FUEL T ANK COMP . 1 UR FOR SMX 4C8–Y241 0–00–01 FUEL T ANK COMP . 1 UR FOR BWC1 2 4C8–2424 5–00 .
E 5 FIG. 28 FUEL TANK REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 26 90461–08 003 CLAMP 1 27 90154–05 012 SCREW , BINDING 1 28 5JW–24486– 00 O-RING 1 29 90110–05 014 BOL T , HEXAGON SOCKE.
E 6 FIG. 28 FUEL TANK REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 51 4C8–2414 H–00 D AMPER, PLA TE 1 1 52 4C8–2414 P–00 D AMPER, PLA TE 5 1 53 5PW–2411J– 01 D AMPER, SIDE CO VER 1 54 90.
E 7 FIG. 29 SEAT REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–2471 0–00 SINGLE SEA T ASSY 1 UR FOR DPBMC,SMX 4C8–2471 0–10 SINGLE SEA T ASSY 1 UR FOR BWC1 2 4C8–2471 1–00 .CO VER, SINGLE SEA T 1 UR FOR DPBMC,SMX 4C8–2471 1–10 .
E 8 FIG. 30 FRONT WHEEL REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–2516 8–00–98 CAST WHEEL, FRONT 1 LGB FOR DPBMC, SMX 5VY–2516 8–00–0X CAST WHEEL, FRONT 1 LGB/HTR FOR BWC1 2 4XV.
E 9 FIG. 31 FRONT BRAKE CALIPER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–2581 T–00 DISK BRAKE ASSY 2 2 90149–06 043 SCREW 10 3 4C8–2580 T–00 CALIPER ASSY (L EFT) 1 4 4C8–W005 7–00 .PIST ON ASSY , CALIPER 1 5 4C8–W004 7–00 .
E 10 FIG. 32 REAR WHEEL REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–2533 8–00–98 CAST WHEEL, REAR 1 LGB FOR DPBMC,SMX 5VY–2533 8–00–0X CAST WHEEL, REAR 1 LGB/HTR FOR BWC1 2 93306.
E 11 FIG. 32 REAR WHEEL REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 24 90110–05 030 .BOL T , HEXA GON SOCKET HEAD 1 25 5VY–25 389–00 PULLER, CHAIN 2 1 26 4C8–2538 1–00 AXLE, WHEEL 1 27 90185–24 007 NUT , SELF-LOCKING 1 28 90201–25 020 W ASHER, PLA TE 1 29 94582–10 118 CHAIN (DID50V A8-118LL) 1 30 94682–05 031 .
E 12 FIG. 33 REAR BRAKE CALIPER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5SL–2582 W–00 DISK, REAR BRAKE 2 1 2 90149–08 009 SCREW 5 3 5VY–2580 W–11 CALIPER ASSY , REAR 2 1 4 5VY–W005 7–00 .PIST ON ASSY , CALIPER 1 5 5SL–W0047–0 0 .
E 13 FIG. 34 STEERING HANDLE & CABLE REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–26 121–00 HANDLEBAR (LEFT) 1 2 5VY–26 122–00 HANDLEBAR (RIGHT) 1 3 4XV–23 434–00 HOLDER, D AMP.
E 14 FIG. 35 FRONT MASTER CYLINDER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5SL–W2587–0 0 MASTER CYLINDER SUB ASSY 1 2 5VY–W004 1–00 .CYLINDER KIT , MASTER 1 3 5VY–W004 8–00 .
E 15 FIG. 36 STAND & FOOTREST REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–27 311–01 ST AND , SIDE 1 2 5JJ–27321– 00 BRAC KET , SIDE ST AND 1 3 4NX–2735 1–00 GUIDE, SIDE ST AND.
F 2 FIG. 36 STAND & FOOTREST REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 91401–25 015 PIN, CO TTER 1 29 90109–083E0 BOL T 1 30 90201–08 103 W ASHER, PLA TE 1 31 4C8–2144 G–00 ST A .
F 3 FIG. 36 STAND & FOOTREST REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 55 4C8–2749 0–00 PRO TECTOR ASSY 1 56 90387–06 03J .COLLAR 2 57 90183–05 024 .NUT , SP RING 1 58 90183–05 076 .NUT , SP RING 1 59 4C8–2749 A–00 .SEA T 3 1 60 4C8–2749 B–00 .
F 4 FIG. 37 REAR MASTER CYLINDER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–2721 1–00 PED AL, BRAKE 1 2 4C8–2743 4–00 BOL T 1 3 90506–20 193 SPRING, TENSION 1 4 90446–15 386 HOSE 1 5 4C8–2781 3–00 PIN, PED AL CRANK 1 6 4C8–2583 V–00 RR.
F 5 FIG. 37 REAR MASTER CYLINDER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 90119–05 019 BOL T , WITH W ASHER 1.
F 6 FIG. 38 COWL ING 1 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–Y288 1–00 WINDSHIELD 1 2 4C8–2842 8–00 .SEAL 1 1 3 4C8–2842 9–00 .SEAL 2 1 4 4C8–2844 E–00 .SEAL 3 1 5 4C8–2846 F–00 .SEAL 4 1 6 4C8–2847 F–00 .SEAL 5 1 7 4C8–2848 F–00 .
F 7 FIG. 38 COWL ING 1 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 26 90160–05 006 SCREW , ROUND T APPING 6 27 90160–05 007 SCREW , ROUND T APPING 3 28 4C8–2838 N–00–P0 DUCT 1 1 UR FOR DP.
F 8 FIG. 38 COWL ING 1 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 49 4C8–2837 W–00 GRILL, AIR OUTLE T 2 1 50 5PW–2177L–0 0 PLA TE, SPRING 1 51 90269–06 001 RIVET 2 52 4C8–2628 0–00 R.
F 9 FIG. 39 COWL ING 2 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–Y283U–00 –P0 P ANEL ASSEMBL Y 1 1 UR FOR DPBMC 4C8–Y283U–10 –P1 P ANEL ASSEMBL Y 1 1 UR FOR SMX 4C8–Y283U–20 –P2 P ANEL ASSEMBL Y 1 1 UR FOR BWC1 2 5PW–2177L–0 0 .
F 10 FIG. 39 COWL ING 2 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 18 97702–50 016 .SCREW , T APPING 3 19 4C8–283B 4–00 .GRAPHIC 20 1 FOR DPBMC 20 4C8–2839 2–00 .GRAPHIC 2 1 UR FOR DPBMC 4C8–2839 2–10 .GRAPHIC 2 1 UR FOR SMX 4C8–2839 2–20 .
F 11 FIG. 39 COWL ING 2 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 37 5PW–2177L–0 0 .PLA TE, SPRING 3 38 90480–12 596 .GROMMET 2 39 90387–06 5J6 .COLLAR 2 40 4C8–2848 M–00 .SEA T 4 1 41 4C8–2848 P–00 .SEA T 6 1 42 5T A–21749–00 .
F 12 FIG. 39 COWL ING 2 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 62 5PW–2177L–0 0 PLA TE, SPRING 1 63 90119–06 052 BOL T , WITH W ASHER 2 64 90464–13 077 CLAMP 2.
F 13 FIG. 40 GENERATOR REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–81 450–00 RO T OR ASSY 1 2 2D1–8141 0–01 ST A T OR ASSY 1 3 90149–06 067 SCREW 3 4 4C8–1519 1–00 PLA TE 1 5 90.
F 14 FIG. 41 STARTING MOTOR REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–8189 0–00 MO T OR ASSY 1 2 4C8–8180 1–00 .BRUSH SET 1 3 93210–25 711 .O-RING 1 4 4C8–8184 6–00 .SCREW 2 5 95302–06 700 .NUT 1 6 90201–05 021 .W ASHER, PLA TE 2 7 4C8–8186 1–00 .
F 15 FIG. 42 FLASHER LIGHT REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 2C0–8331 0–00 FRONT FLASHER LIGHT ASSY 1 1 2 2C0–8331 1–00 .BULB, FLA SHER (12V -10W) 1 3 2C0–8333 A–00 .LENS COMP 1 4 97702–40 010 .SCREW , T APPING 1 5 2C0–8332 0–00 FRONT FLASHER LIGHT ASSY 2 1 6 2C0–8331 1–00 .
G 2 FIG. 43 M ETER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–8350 0–00 SPEEDOMETER ASSY ( KM/H) 1 4C8–8350 0–10 SPEEDOMETER ASSY ( MPH) 1 FOR GBR 2 4C8–8353 E–00 .CASE, METER UPPER 1 3 5VY–83 572–01 .CASE, SPEEDOMETER LO WER 1 4 5PW–8352S–0 0 .
G 3 FIG. 44 HEADLIGHT REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–8430 3–00 HEADLIGHT UNIT ASSY 1 4C8–8430 3–20 HEADLIGHT UNIT ASSY 1 FOR GBR,IRL,ZAF 2 4SV–84 314–00 BULB (12V -55.
G 4 FIG. 45 T AILLIGHT REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–8471 0–00 T AILLIGHT UNIT ASSY 1 2 90269–06 081 RIVET 2 3 5PW–84717–0 0 CORD , T AILLIGHT 1 4 4C8–2162 9–00 GU ARD , MUD 1 5 5VX–84 745–01 LICENCE LIGHT UNIT ASSY 1 6 4HC–84744– 00 .
G 5 FIG. 46 HANDLE SWITCH & LEVER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4XV–82 910–15 LEVER HOLDER ASSY (LEFT) 1 2 4XV–83 912–11 .LEVER 1 1 3 2C0–8394 5–00 .BOL T , LEVER 1 4 95607–06 200 .NUT , SE LF U-FLANGE 1 5 95027–06 020 .
G 6 FIG. 47 ELECTRICAL 1 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 90201–12 790 W ASHER, PLA TE 1 2 8CC–85790– 01 THERMOSENSOR ASSY 1 3 2D1–8167 3–00 ROT OR 1 4 90282–03 001 KEY , S.
G 7 FIG. 47 ELECTRICAL 1 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 4C8–1558 9–00 PLA TE, CLUTCH CO VER 1 29 90110–06 161 BOL T , HEXAGON SOCKET HEAD 1 30 90465–08 054 CLAMP 1 31 5VY–.
G 8 FIG. 48 ELECTRICAL 2 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 1D0–8194 0–02 ST ARTER RELA Y ASSY 1 2 36Y–8215 1–00 .FUSE (15A-BL) 2 3 5PS–82 576–01 LEAN ANGLE SENSOR 1 4 91312.
G 9 FIG. 48 ELECTRICAL 2 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 5VY–82 100–00 BA TTER Y ASSY (YU ASA YTZ10S) 1 29 4C8–8259 0–00 WIRE HARNESS ASSY 1 30 5JJ–82151– 70 .FUSE (25A-BL) 2 31 5JJ–82151– 10 .FUSE (15A-BL) 4 32 5JJ–82151– 00 .
M 1 NUMERICAL INDEX PA R T N O . GRID NO . 4C8–11101–00 B– 2 5VY–1111G–00 B– 2 4C8–11133–10 B– 2 4C8–11134–10 B– 2 5VY–11165–00 C– 1 0 4C8–11181–00 B– 2 4C8–11191.
M 2 NUMERICAL INDEX PA R T N O . GRID NO . 4C8–2110M–10 D– 6 4C8–2110N–00 D– 6 4C8–2110P–00 D– 6 4C8–21110–00 D– 5 4C8–2111D–00 D– 5 4C8–2112B–00 D– 6 5VY–21131.
M 3 NUMERICAL INDEX PA R T N O . GRID NO . 5VY–27442–01 E– 1 5 4C8–27443–00 E– 1 5 4C8–27445–00 E– 1 5 4C8–27446–00 F– 2 5JJ–27461–00 E– 1 5 4C8–27463–00 G– 8 4C8.
M 4 NUMERICAL INDEX PA R T N O . GRID NO . 90111–06064 F– 2 90111–08021 C– 6 90111–08038 F– 4 90111–08058 C– 6 90116–10023 C– 8 90116–10032 C– 8 90116–10485 E– 1 0 90119–.
M 5 NUMERICAL INDEX PA R T N O . GRID NO . 92012–06012 F– 3 92012–06014 B– 1 2 92012–06016 D– 1 2 92014–06012 C– 5 92014–06014 C– 9 92014–08016 C– 1 0 92017–05012 D– 1 0 92.
An important point after buying a device Yamaha YZF-R1(4C81) (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Yamaha YZF-R1(4C81) yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Yamaha YZF-R1(4C81) - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Yamaha YZF-R1(4C81) you will learn all the available features of the product, as well as information on its operation. The information that you get Yamaha YZF-R1(4C81) will certainly help you make a decision on the purchase.
If you already are a holder of Yamaha YZF-R1(4C81), but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Yamaha YZF-R1(4C81).
However, one of the most important roles played by the user manual is to help in solving problems with Yamaha YZF-R1(4C81). Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Yamaha YZF-R1(4C81) along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
