Instruction/ maintenance manual of the product XT225N (4BEV) Yamaha
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A 2 XT225N (4BEV) U49 XT225NC (4BEW) CALIFORNIA XT225N (4BEX) CANADA 214BE–100E1.
A 3.
FOREWORD A 4 This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly . XT225N(4BEV/4BEX), XT225NC(4BEW) 1.
MODEL LABEL A 5 (1) A label called “Model Label” is affixed in the location as indicated in (3) below . When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No.
B 2 FIG. 1 CYLINDER HEAD 1 4BE–1 1 101–00 CYLINDER HEAD ASSY 1 1 1 2 5H0–1 1 133–1 1 .GUIDE, INT AKE V AL VE 2 2 2 3 93440–10085 .CIRCLIP 2 2 2 4 90385–12039 .
B 3 FIG. 1 CYLINDER HEAD 27 94701–00222 PLUG, SP ARK (ND X24ESR–U) 1 1 1 UR P ART NO. DESCRIPTION REMARKS REF . NO. 4BEV 4BEW 4BEX.
B 4 FIG. 2 CYLINDER 1 5MP–1 131 1–00 CYLINDER 1 1 1 1 2 5MP–1 1351–00 GASKET , CYLINDER 1 1 1 3 93210–13361 O–RING 1 1 1 4 99530–14016 PIN, DOWEL 2 2 2 5 91317–06065 BOL T 2 2 2 P ART NO.
B 5 FIG. 3 CRANKSHAFT . PISTON 1 5MP–1 1400–00 CRANKSHAFT ASSY 1 1 1 2 5H0–1 1681–00 .PIN, CRANK 1 1 1 1 3 93310–530J3 .BEARING 1 1 1 4 29U–1 1651–00 .
B 6 FIG. 3 CRANKSHAFT . PISTON 28 90101–10188 BOL T 1 1 1 29 93101–25106 OIL SEAL 1 1 1 P ART NO. DESCRIPTION REMARKS REF . NO. 4BEV 4BEW 4BEX.
B 7 FIG. 4 V AL VE 1 5H0–121 1 1–01 V AL VE, INT AKE 1 1 1 2 5H0–12121–01 V AL VE, EXHAUST 1 1 1 3 4G0–121 16–01 SEA T , V AL VE SPRING 2 2 2 4 1 1H–121 13–00 SPRING, V AL VE INNER 2 2.
B 8 FIG. 5 CAMSHAFT . CHAIN 1 1KH–12171–00 CAMSHAFT 1 1 1 1 2 5MP–12176–00 SPROCKET , CAM CHAIN 1 1 1 3 93604–1001 1 PIN, DOWEL 1 1 1 4 90101–10303 BOL T 1 1 1 5 90201–10591 W ASHER, PLA.
B 9 FIG. 6 OIL PUMP 1 5H0–13300–02 OIL PUMP ASSY 1 1 1 2 5H0–13326–01 .GEAR, PUMP DRIVEN 2 (45T) 1 1 1 3 93603–12030 .PIN, DOWEL 1 1 1 4 4BE–13329–01 GASKET , PUMP COVER 1 1 1 5 98707–.
B 10 FIG. 7 INT AKE 1 2LN–13586–01 JOINT , CARBURETOR 1 1 1 1 2 93210–35537 O–RING 1 1 1 3 92017–06020 BOL T , BUTTON HEAD 2 2 2 4 92907–06600 W ASHER, PLA TE 1 1 1 5 90450–49020 HOSE CL.
B 11 FIG. 8 CARBURETOR 1 4BE–14901–30 CARBURETOR ASSY 1 1 1 4BE–14901–20 CARBURETOR ASSY 1 1 2 2A2–14997–00 .SEAL 2 2 2 3 812–14137–00 .CLIP 1 1 1 4 22F–14126–00 .GASKET 1 1 1 5 36X–14169–00 .CAP 1 1 1 6 26H–1490H–00 .DIAPHRAGM SET 5 1 1 1 7 2A2–14172–14 .
B 12 FIG. 8 CARBURETOR 23 4BE–1490J–00 .NEEDLE SET 1 1 1 24 4BE–14141–31 .NOZZLE, MAIN 1 1 1 25 2LN–14940–00 .DIAPHRAGM ASSY 1 1 1 26 3RW–1410A–10 .ST ARTER SET 1 1 1 27 29U–14197–00 .PIPE 1 1 1 28 4G0–14142–40 .JET , PILOT (#40) 1 1 1 29 620–14231–25 .
B 13 FIG. 9 EXHAUST 1 3RW–1461 1–00 PIPE, EXHAUST 1 1 1 1 2 5H0–14612–00 NUT , RING 1 1 1 3 3RW–14628–00 PROTECTOR, EXHAUST PIPE 1 1 1 4 4BD–14766–00 WASHER, PROTECT OR 6 6 6 5 98980.
B 14 FIG. 10 CRANKCASE 1 5MP–15100–01 CRANKCASE ASSY 1 1 1 2 99530–12016 .PIN, DOWEL 2 2 2 3 90387–125F1 COLLAR 1 1 1 4 90387–125F1 COLLAR 1 1 1 5 95027–06030 BOL T , FLANGE 7 7 7 6 95027.
B 15 FIG. 1 1 CRANKCASE COVER 1 1 4WP–1541 1–02 COVER, CRANKCASE 1 1 1 1 2 4BE–15451–03 GASKET , CRANKCASE COVER 1 1 1 1 3 99530–12016 PIN, DOWEL 2 2 2 4 95024–06025 BOL T , FLANGE 5 5 5 5.
C 2 FIG. 12 ST ARTER CLUTCH 1 2HT–15512–00 GEAR, IDLER 1 1 1 1 2 5H0–15521–00 SHAFT 1 1 1 1 3 90387–125Y0 COLLAR 1 1 1 4 4JG–15517–00 GEAR, IDLER 2 (56T) 1 1 1 5 90201–25290 W ASHER, PLA TE 1 1 1 6 4H7–15580–10 ST ARTER CLUT CH OUTER ASSY 1 1 1 7 90501–04596 .
C 3 FIG. 13 CLUTCH 1 5H0–161 1 1–00 GEAR, PRIMARY DRIVE (22T) 1 1 1 2 90282–05043 KEY , STRAIGHT 1 1 1 3 90215–14205 W ASHER, LOCK 1 1 1 4 90170–14284 NUT 1 1 1 5 1KH–16150–00 PRIMARY DRIVEN GEAR COMP .
C 4 FIG. 14 TRANSMISSION 1 4JG–1741 1–00 AXLE, MAIN 1 1 1 2 5MP–17161–00 GEAR, 6TH PINION (29T) 1 1 1 3 90209–17285 W ASHER 1 1 1 4 93410–20038 CIRCLIP 1 1 1 5 1KH–17131–01 GEAR, 3RD P.
C 5 FIG. 14 TRANSMISSION 28 5H0–17456–00 HOLDER, SPROCKET 1 1 1 29 97027–06010 BOL T 2 2 2 P ART NO. DESCRIPTION REMARKS REF . NO. 4BEV 4BEW 4BEX.
C 6 FIG. 15 SHIFT CAM. FORK 1 4JG–18540–00 SHIFT CAM ASSY 1 1 1 2 136–18542–00 .POINT , NEUTRAL 1 1 1 3 93315–23607 BEARING 1 1 1 4 4JG–18185–00 SEGMENT 1 1 1 5 93604–16092 PIN, DOWEL .
C 7 FIG. 16 SHIFTER 1 5H0–18120–02 SHIFT LEVER ASSY 1 1 1 2 90506–08227 .SPRING, TENSION 1 1 1 3 90508–26705 SPRING, TORSION 1 1 1 4 99001–10600 CIRCLIP 1 1 1 5 90387–124F4 COLLAR 1 1 1 6 .
C 8 FIG. 17 FRAME 1 4FD–21 1 10–12–35 FRAME COMP . 1 1 SL 4BE–21 1 10–22–35 FRAME COMP . 1 SL 2 90338–15202 PLUG 1 1 1 3 90338–24177 PLUG 2 2 2 4 3RW–21316–01–35 ST A Y , ENGINE .
C 9 FIG. 17 FRAME 26 90201–08753 W ASHER, PLA TE 1 1 1 27 90387–085E1 COLLAR 1 1 1 28 5H0–21308–01 HELMET HANGER ASSY 1 1 1 29 90151–06025 SCREW , COUNTERSUNK 1 1 1 30 4JG–21 165–10 HANDLE, ST ANDING 2 2 2 31 95807–08016 BOL T , FLANGE 4 4 4 32 2J5–21732–00 SEAL 1 1 1 1 33 3RW–W2131–10 SCOOP COMP .
C 10 FIG. 17 FRAME 53 90467–09006 CLIP 3 54 90467–1 1 106 CLIP 1 P ART NO. DESCRIPTION REMARKS REF . NO. 4BEV 4BEW 4BEX.
C 11 FIG. 18 FENDER 1 4BE–2151 1–00 FENDER, FRONT 1 1 1 2 90387–06681 COLLAR 4 4 4 3 901 19–06063 BOL T , WITH WASHER 4 4 4 4 3RW–2161 1–10 FENDER, REAR 1 1 1 5 3RW–21639–00 DAMPER 2 1.
C 12 FIG. 19 SIDE COVER 1 3RW–2171 1–10 COVER, SIDE 1 1 1 1 2 90480–01 141 GROMMET 1 1 1 3 98507–06016 SCREW , P AN HEAD 1 1 1 4 90387–064J1 COLLAR 1 1 1 5 90480–01 141 GROMMET 1 1 1 6 4U5.
C 13 FIG. 19 SIDE COVER 27 4GY–2214F–00 DAMPER 1 1 1 1 28 1JK–21639–00 DAMPER 2 1 1 1 29 5MP–21747–00 DAMPER 1 1 1 30 50M–21638–00 DAMPER 1 1 1 1 31 90464–16021 CLAMP 1 1 1 P ART NO.
C 14 FIG. 20 REAR ARM 1 4BE–221 10–00–35 REAR ARM COMP . 1 1 1 SL 2 90386–18146 BUSH 2 2 2 3 90380–18139 BUSH, SOLID 2 2 2 4 401–22127–00 SHIM 1 1 1 UN 5 401–22128–01 SEAL, GUARD 2 2.
C 15 FIG. 20 REAR ARM 28 90386–181 15 BUSH 2 2 2 29 93109–18020 OIL SEAL 2 2 2 30 90387–126J8 COLLAR 1 1 1 31 90109–10752 BOL T 1 1 1 32 90201–100E9 W ASHER, PLA TE 1 1 1 33 90185–10120 NU.
D 2 FIG. 21 REAR SUSPENSION 1 4BE–22210–00–P0 SHOCK ABSORBER ASSY , REAR 1 1 LRYS1 4BE–22210–10–P0 SHOCK ABSORBER ASSY (LRYS1) 1 LR YS1 2 1YW–22216–00 .BUSH, REAR SHOCK ABSORBER 1 1 1 3 90105–10250 BOL T , WASHER BASED 1 1 1 4 95607–10100 NUT , U 1 1 1 5 90201–100E9 W ASHER, PLA TE 1 1 1 P ART NO.
D 3 FIG. 22 STEERING 1 93332–00008 BEARING 1 1 1 2 22F–2341 1–01 RACE, BALL 1 1 1 1 3 22F–23412–01 RACE, BALL 2 1 1 1 4 22F–2341E–00 RET AINER, BALL BEARING 1 1 1 5 10V–23416–01 COVE.
D 4 FIG. 23 FRONT FORK 1 4BE–23102–10 FRONT FORK ASSY (L.H) 1 1 1 2 4JG–23126–00 .TUBE, OUTER (LEFT) 1 1 1 3 3RW–231 10–01 .INNER TUBE COMP .1 1 1 1 4 3RW–23351–00 .SPRING 1 1 1 5 4JG–23171–01 .PISTON, FRONT FORK 1 1 1 6 1KH–23144–00 .
D 5 FIG. 23 FRONT FORK 28 1KH–23147–00 .SEAL, SP ACER 1 1 1 29 34X–23125–00 .MET AL, SLIDE 1 1 1 1 30 4JG–23157–00 .RING, PISTON 1 1 1 31 34X–23151–00 .SPRING, REBOUND 1 1 1 32 34X–23135–00 .MET AL, SLIDE 2 1 1 1 33 4JG–23166–00 .
D 6 FIG. 24 FUEL T ANK 1 3RW–Y2410–00–02 FUEL T ANK COMP . 1 1 PWS1 4BE–Y2410–00–02 FUEL T ANK COMP . 1 PWS1 2 4BE–24240–70 .GRAPHIC SET 1 1 1 3 3RW–24500–00 FUEL COCK ASSY 1 1 1 1 4 4X8–24512–00 .O–RING 1 1 1 5 3AJ–24534–00 .
D 7 FIG. 25 SEA T 1 4JG–24730–50 DOUBLE SEA T ASSY 1 1 1 2 4JG–2470F–50 .COVER, SEA T 1 1 1 3 3RW–24738–00 .BRACKET , SEA T 1 1 1 4 3RW–24748–00 .BRACKET , SEA T 1 1 1 5 95807–06016 .BOL T , FLANGE 2 2 2 6 90201–06008 .WASHER, PLA TE 2 2 2 7 1KH–2475M–00 .
D 8 FIG. 26 FRONT WHEEL 1 34X–251 1 1–02–35 HUB, FRONT 1 1 1 SL 2 93306–20205 BEARING (B6202) 2 2 2 3 90560–15290 SP ACER 1 1 1 4 93102–20281 OIL SEAL (SD 20–35–5) 1 1 1 5 94416–21536 RIM (1.60–21) 1 1 1 6 1KH–25104–00 SPOKE SET , FRONT 1 1 1 7 94127–212X0 TIRE (2.
D 9 FIG. 27 FRONT BRAKE CALIPER 1 4JG–2582T–10 DISC, BRAKE 1 1 1 2 90109–065G4 BOL T 6 6 6 3 4JG–2580T–00 CALIPER ASSY (LEFT) 1 1 1 4 4JG–W0057–00 .PISTON ASSY , CALIPER 1 1 1 5 4JG–W0047–00 ..CALIPER SEAL KIT 1 1 1 6 4TT–25914–00 .
D 10 FIG. 28 REAR WHEEL 1 15A–2531 1–00–35 HUB, REAR 1 1 1 SL 2 90560–15313 SP ACER 1 1 1 3 183–25315–00 FLANGE, SP ACER 1 1 1 4 93306–20203 BEARING (B6202RS) 1 1 1 5 93306–20205 BEARI.
D 11 FIG. 28 REAR WHEEL 28 1KH–25383–01 COLLAR, WHEEL 1 1 1 29 4JG–25381–00 AXLE, WHEEL 1 1 1 30 90201–14740 W ASHER, PLA TE 1 1 1 31 95607–14100 NUT , U 1 1 1 32 94581–33120 CAHIN (D.I.D.428V2–120L) 1 1 1 33 94681–3301 1 .JOINT , CHAIN (D.
D 12 FIG. 29 STEERING HANDLE. CABLE 1 5MP–261 1 1–00 HANDLEBAR 1 1 1 2 1LX–26242–01 GRIP (RIGHT) 1 1 1 3 5BE–26243–00 TUBE, THROTTLE GUIDE 1 1 1 4 3Y1–26249–00 RING, LEAF 1 1 1 5 1LX.
D 13 FIG. 30 FRONT MASTER CYLINDER 1 4GY–25870–02 MASTER CYLINDER SUB ASSY 1 1 1 2 5CG–W0041–00 .CYLINDER KIT , MASTER 1 1 1 3 3RW–25854–00 .
D 14 FIG. 31 ST AND. FOOTREST 1 1KH–27200–00 PEDAL, BRAKE 1 1 1 2 55V–27242–00 .PEDAL, BRAKE 1 1 1 3 90508–14352 .SPRING, TORSION 1 1 1 4 91701–06022 .
D 15 FIG. 31 ST AND. FOOTREST 28 1KH–27412–00 BRACKET , FOOTREST 1 1 1 1 29 95807–10016 BOL T , FLANGE 2 2 2 30 1KH–27421–00–90 FOOTREST 2 1 1 1 ZK 31 90508–20155 SPRING, TORSION 1 1 1 3.
E 2 FIG. 32 COWLING 1 1 4BE–28351–30 BODY , COWLING 1 1 1 2 3TB–28217–00 DAMPER 1 2 2 2 3 90480–12053 GROMMET 2 2 2 4 90149–06263 SCREW 1 1 1 5 99247–00100 EMBLEM, Y AMAHA 1 1 1 6 23V–851 10–00 REFLECTOR ASSY 2 2 2 7 95707–05500 NUT , FLANGE 2 2 2 P ART NO.
E 3 FIG. 33 GENERA TOR 1 4JG–85510–01 ST A TOR ASSY 1 1 1 2 4JG–85550–00 ROT OR ASSY 1 1 1 3 4JG–85580–01 COIL, PULSER 1 1 1 4 91317–06025 BOL T 3 3 3 5 91317–06020 BOL T 2 2 2 P ART NO.
E 4 FIG. 34 ST ARTING MOTOR 1 4JG–81890–00 MOT OR ASSY 1 1 1 2 50M–81801–M0 .BRUSH SET 1 1 1 3 93210–55669 .O–RING 2 2 2 4 59V–81828–M0 .SCREW SET 1 1 1 5 93210–2571 1 .O–RING 1 1 1 6 4JG–8183G–00 CORD COMP . 1 1 1 7 98507–05008 SCREW , P AN HEAD 1 1 1 8 92907–05100 W ASHER, SPRING 1 1 1 P ART NO.
E 5 FIG. 35 FLASHER LIGHT 1 1UF–83310–00 FRONT FLASHER LIGHT ASSY 1 1 1 1 2 51L–83332–01 .LENS, FLASHER 1 1 1 3 256–84714–61 .BULB (12V–27/8W) 1 1 1 4 97707–40620 .SCREW , T APPING 1 1 1 5 95307–12700 NUT 1 1 1 6 18G–83365–00 CAP 1 1 1 7 1UF–83320–00 FRONT FLASHER LIGHT ASSY 2 1 1 1 8 51L–83342–01 .
E 6 FIG. 36 METER 1 4BE–83580–10 SPEEDOMETER ASSY 1 1 3TB–83570–10 SPEEDOMETER ASSY 1 2 4BE–8355A–10 BRACKET , METER 1 1 1 3 1M1–83526–00 DAMPER 2 2 2 2 4 90201–05033 W ASHER, PLA TE.
E 7 FIG. 37 HEADLIGHT 1 4BE–84320–10 LENS ASSY 1 1 1 2 2F9–84314–00 BULB (12V–60/55W) 1 1 1 (H4)HALOGEN 3 2F9–84397–01 COVER, SOCKET 1 1 1 4 3TB–84325–00 SCREW , RIM FITTING 2 2 2 5 .
E 8 FIG. 38 T AILLIGHT 1 1W9–84710–61 T AILLIGHT UNIT ASSY 1 1 1 2 1M1–84521–60 .LENS, T AILLIGHT 1 1 1 3 1M1–84523–60 .GASKET , LENS 1 1 1 4 256–84714–61 .
E 9 FIG. 39 HANDLE SWITCH. LEVER 1 437–83936–01 BAND, SWITCH CORD 4 4 4 2 1LN–8291 1–00 HOLDER, LEVER 1 1 1 1 3 33G–82913–01 HOLDER, LEVER LOWER 1 1 1 1 4 23X–83912–00 LEVER 1 1 1 1 5 .
E 10 FIG. 40 ELECTRICAL 1 1 3GX–85540–00 C.D.I. UNIT ASSY 1 1 1 2 3RW–85546–00 BAND 1 1 1 3 4BE–82310–10 IGNITION COIL ASSY 1 1 1 4 95027–06016 BOL T , FLANGE 2 2 2 5 3NS–82370–00 PL.
E 11 FIG. 40 ELECTRICAL 1 28 3RW–83371–00 HORN 1 1 1 29 95807–06010 BOL T , FLANGE 1 1 1 30 3RW–81950–00 RELA Y ASSY 1 1 1 31 4JG–81940–00 ST ARTER RELA Y ASSY 1 1 1 32 95027–06008 BOL.
NUMERICAL INDEX P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. M 1 5CG–W0041–00 D – 13 4JG–W0045–00 D – 9 4JG–W0047–0.
NUMERICAL INDEX P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. M 2 1KH–24187–00 D – 6 4BE–24240–70 D – 6 4BE–24244–70.
NUMERICAL INDEX P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. M 3 90387–063E6 E – 7 90387–063G3 C – 9 90387–064J1 C – 12.
CONTENTS ENGINE CYLINDER HEAD B2 ................................... CYLINDER B4 ......................................... CRANKSHAFT . PISTON B5 ............................. VA LV E B 7 ............................................. CAMSHAFT . CHAIN B8 .
An important point after buying a device Yamaha XT225N (4BEV) (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Yamaha XT225N (4BEV) yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Yamaha XT225N (4BEV) - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Yamaha XT225N (4BEV) you will learn all the available features of the product, as well as information on its operation. The information that you get Yamaha XT225N (4BEV) will certainly help you make a decision on the purchase.
If you already are a holder of Yamaha XT225N (4BEV), but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Yamaha XT225N (4BEV).
However, one of the most important roles played by the user manual is to help in solving problems with Yamaha XT225N (4BEV). Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Yamaha XT225N (4BEV) along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
