Instruction/ maintenance manual of the product TW200N Yamaha
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OWNER’S MANUAL 5FY-28199-13 LIT-11626-14-43 TW200N(C).
EAU03438.
EAU00002 INTRODUCTION 1 2 3 4 5 6 7 8 9 Congratulations on your purchase of the Yamaha TW200/TW200C. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
EAU00003 IMPORT ANT MANUAL INFORMA TION 1 2 3 4 5 6 7 8 9 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME.
IMPORT ANT MANUAL INFORMA TION 1 2 3 4 5 6 7 8 9 EW000000 w PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
1 2 3 4 5 6 7 8 9 TW200N(C) OWNER’S MANUAL ©2000 by Yamaha Motor Corporation, U.S.A. 1st Edition, August 2000 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.
EAU00009 T ABLE OF CONTENTS 1 2 3 4 5 6 7 8 9 1 5 SAFETY INFORMATION ....................................1-1 Safe riding ........................................................1-1 Protective apparel ............................................1-3 Modifications .
General maintenance and lubrication chart ..............................................6-4 Removing and installing the cowling and panels ........................................6-7 Checking the spark plug ..................................6-9 Canister (for California only) .
T ABLE OF CONTENTS 1 2 3 4 5 6 7 8 9 MOTORCYCLE CARE AND STORAGE...........................................................7-1 Care .................................................................7-1 Storage ..........................................
1-1 EAU00017 Q SAFETY INFORMA TION 1 2 3 4 5 6 7 8 9 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPER- TISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIRE- MENTS BEFORE RIDING THIS MOTORCYCLE.
1-2 Q SAFETY INFORMA TION 1 2 3 4 5 6 7 8 9 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified oper - ators.
1-3 Q SAFETY INFORMA TION 1 2 3 4 5 6 7 8 9 Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries.
1-4 Q SAFETY INFORMA TION 1 2 3 4 5 6 7 8 9 Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of 157 kg (346 lb) TW200/156 kg (344 lb) TW200C. When loading within this weight limit, keep the following in mind: 1.
1-5 Q SAFETY INFORMA TION 1 2 3 4 5 6 7 8 9 a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
1-6 Q SAFETY INFORMA TION 1 2 3 4 5 6 7 8 9 a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over.
1-7 Q SAFETY INFORMA TION 1 2 3 4 5 6 7 8 9 EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle.
1-8 Q SAFETY INFORMA TION 1 2 3 4 5 6 7 8 9 q WARNING Improper loading can cause loss of control. Read owner’s manual for proper loading. 3JJ-28446-A0 WARNING q 8 8 This unit contains high pressure nitrogen gas. Mishandling can cause explosion. Read owner's manual for instructions.
2-1 EAU00026 DESCRIPTION 1 2 3 4 5 6 7 8 9 1. Fuel tank cap (page 3-5) 2. Fuel cock (page 3-7) 3. Helmet holder (page 3-9) 4. Luggage strap holders (page 3-10) 5. Drive chain adjusting plate (page 6-28) 6. Air filter element (page 6-14) 7. Starter (choke) knob (page 3-8) 8.
2-2 DESCRIPTION 1 2 3 4 5 6 7 8 9 9. Carrier (page 3-9) 10. Battery (page 6-34) 11. Engine oil level check window (page 6-11) 12. Brake pedal (page 3-5, 6-23) 13. Owner’s tool kit (page 6-1) 14. Fuse (page 6-37) 15. Luggage strap holders (page 3-10) 16.
2-3 DESCRIPTION 1 2 3 4 5 6 7 8 9 1. Clutch lever (page 3-4, 6-22) 2. Left handlebar switches (page 3-2) 3. Speedometer unit (page 3-2) 4. Main switch/steering lock (page 3-1) 5. Indicator lights (page 3-2) 6. Right handlebar switches (page 3-3) 7. Brake lever (page 3-4, 6-23) 8.
3-1 EAU00027 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 5 6 7 8 9 EAU00029 Main switch/steering lock The main switch/steering lock con- trols the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
3-2 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 5 6 7 8 9 EAU00095 Speedometer unit The speedometer unit is equipped with a speedometer, an odometer and a tripmeter. The speedometer shows riding speed. The odometer shows the total distance traveled. The tripmeter shows the distance traveled since it was last set to zero with the reset knob.
3-3 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 5 6 7 8 9 EAU00129 Horn switch “ * ” Press this switch to sound the horn. EAU00143 Start switch “ , ” Push this switch to crank the engine with the starter. EC000005 c C See page 5-1 for starting instruc- tions prior to starting the engine.
3-4 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 5 6 7 8 9 EAU00157 Shift pedal The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 5-speed constant-mesh transmission equipped on this motorcycle.
3-5 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 5 6 7 8 9 EAU00162 Brake pedal The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. 1. Brake pedal EAU00177 Fuel tank cap To remove the fuel tank cap 1.
3-6 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 5 6 7 8 9 1 2 EAU03753 Fuel Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. EW000130 w 8 Do not overfill the fuel tank, otherwise it may overflow when the fuel warms up and expands.
3-7 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 5 6 7 8 9 EAU03050 Fuel cock The fuel cock supplies fuel from the tank to the carburetor while filtering it also. The fuel cock has three positions: OFF With the lever in this position, fuel will not flow. Always return the lever to this position when the engine is not running.
3-8 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 5 6 7 8 9 EAU03032 Starter (choke) knob “ 1 ” Starting a cold engine requires a rich- er air-fuel mixture, which is supplied by the starter (choke). Move the knob in direction a to turn on the starter (choke).
3-9 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 5 6 7 8 9 EAU00260 Helmet holder To open the helmet holder, insert the key into the lock, and then turn the key as shown. To lock the helmet holder, place it in the original position, and then remove the key.
3-10 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 5 6 7 8 9 EAU01493 Luggage strap holders There are four luggage strap holders below the carrier. 1. Luggage strap holder ( × 4) 1 1 EAU00330 Sidestand The sidestand is located on the left side of the frame.
3-11 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 5 6 7 8 9 EAU03720 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. 8 It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is not pulled.
3-12 INSTRUMENT AND CONTROL FUNCTIONS 1 2 3 4 5 6 7 8 9 With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to “ # ”. 3. Turn the key to “ON”. 4. Shift the transmission into the neutral position.
4-1 EAU01114 PRE-OPERA TION CHECKS 1 2 3 4 5 6 7 8 9 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpect- edly, even if the vehicle remains unused (for example, as a result of exposure to the elements).
4-2 PRE-OPERA TION CHECKS 1 2 3 4 5 6 7 8 9 Throttle grip • Make sure that operation is smooth. • Lubricate throttle grip, housing and cables if necessary. • Check free play. • If necessary, have Yamaha dealer make adjustment. 6-18, 6-31 Control cables • Make sure that operation is smooth.
4-3 PRE-OPERA TION CHECKS 1 2 3 4 5 6 7 8 9 NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved.
5-1 EAU00372 OPERA TION AND IMPORT ANT RIDING POINTS 1 2 3 4 5 6 7 8 9 EAU00373 w 8 Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or func- tion that you do not thorough- ly understand.
5-2 EAU00372 OPERA TION AND IMPORT ANT RIDING POINTS 1 2 3 4 5 6 7 8 9 1. Turn the fuel cock lever to “ON”. 2. Turn the key to “ON” and make sure that the engine stop switch is set to “ # ”. 3. Shift the transmission into the neutral position.
5-3 OPERA TION AND IMPORT ANT RIDING POINTS 1 2 3 4 5 6 7 8 9 EAU01258 Starting a warm engine Follow the same procedure as for starting a cold engine with the excep- tion that the starter (choke) is not required when the engine is warm.
5-4 OPERA TION AND IMPORT ANT RIDING POINTS 1 2 3 4 5 6 7 8 9 EAU02974 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below. EAU02988 To start out and accelerate 1. Pull the clutch lever to disengage the clutch.
5-5 OPERA TION AND IMPORT ANT RIDING POINTS 1 2 3 4 5 6 7 8 9 EAU00436 Engine break-in There is never a more important peri- od in the life of your engine than the period between 0 and 1,000 km (600 mi). For this reason, you should read the following material carefully.
5-6 OPERA TION AND IMPORT ANT RIDING POINTS 1 2 3 4 5 6 7 8 9 EAU00457 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EW000058 w 8 Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
6-1 EAU00462 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU01790 Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condi- tion possible.
6-2 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. EW000063 w Modifications not approved by Yamaha may cause loss of perfor- mance and render the vehicle unsafe for use.
6-3 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU00471 Periodic maintenance chart for the emission control system * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. ** California type only.
6-4 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU00472 General maintenance and lubrication chart INITIAL ODOMETER READINGS NO. ITEM ROUTINE TYPE 600 mi 4,000 mi 7,000 mi 10,000 mi 13,00.
6-5 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 INITIAL ODOMETER READINGS NO. ITEM ROUTINE TYPE 600 mi 4,000 mi 7,000 mi 10,000 mi 13,000 mi (1,000 km) or (6,000 km) or (11,000 km) or (16,000 km) or (21,000 km) or 1 month 6 month 12 month 18 month 24 month Control and 9 Apply chain lube Yamaha chain and 7 meter cable throughly.
6-6 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 NOTE: From 16,000 mi (26,000 km) or 30 months, repeat the maintenance intervals starting from 4,000 mi (6,000 km) or 6 months. EAU03057 NOTE: 8 The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
6-7 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU03516 Removing and installing the cowling and panels The cowling and panels shown above need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the cowling or a panel needs to be removed and installed.
6-8 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU01492 Panel A To remove the panel Remove the screws, and then pull the panel out at the area shown. 1. Panel A 2. Screw ( × 2) 2 1 To install the panel Place the panel in the original posi- tion, and then install the screws.
6-9 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU01833 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart.
To check the spark plug 1. Check that the porcelain insula- tor around the center electrode of the spark plug is a medium-to- light tan (the ideal color when the motorcycle is ridden normally). NOTE: If the spark plug shows a distinctly different color, the engine could be defective.
6-11 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 3. Wait a few minutes until the oil settles, and then check the oil level through the check window located at the bottom-right side of the crankcase. NOTE: The engine oil should be between the minimum and maximum level marks.
6-12 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 To change the engine oil (with or without oil filter element cleaning) 1. Start the engine, warm it up for several minutes, and then turn it off. 2. Place an oil pan under the engine to collect the used oil.
6-13 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 9. Install the oil filter element cover by installing the bolts and the drain bolt, then tightening them to the specified torques. NOTE: Make sure that the O-rings are prop- erly seated. 10.
6-14 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU03789* Cleaning the air filter element and check hose The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrica- tion chart. Clean the air filter element more frequently if you are riding in unusually wet or dusty areas.
6-15 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 5. Apply oil of the recommended type to the entire surface of the sponge material, and then squeeze the excess oil out. NOTE: The sponge material should be wet but not dripping. 6. Pull the sponge material over the air filter element frame.
6-16 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 To clean the air filter check hose 1. Check the hose at the bottom of the air filter case for accumulated dirt or water. 2. If dirt or water is visible, remove the hose, clean it, and then install it.
6-17 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 2. Tap the tailpipe lightly, and then use a wire brush to remove any carbon deposits from the spark arrester portion of the tailpipe. 3. Insert the tailpipe into the muf- fler, and then install and tighten the screw.
6-18 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU00635 Adjusting the throttle cable free play The throttle cable free play should measure 2–5 mm (0.08–0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if necessary, have a Yamaha dealer adjust it.
6-19 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EW000087 w Proper loading of your motorcycle is important for several character- istics of your motorcycle; such as handling, braking, performance and safety. Do not carry loosely packed items that can shift.
6-20 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EW000079 w 8 Have a Yamaha dealer replace excessively worn tires. Besides being illegal, operat- ing the motorcycle with exces- sively worn tires decreases riding stability and can lead to loss of control.
6-21 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU00685 Spoke wheels To maximize the performance, dura- bility, and safe operation of your motorcycle, note the following points regarding the specified wheels. 8 The wheel rims should be checked for cracks, bends or warpage, and the spokes for looseness or damage before each ride.
6-22 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 3. If the specified clutch lever free play could be obtained as described above, tighten the locknut and skip the rest of the procedure, otherwise proceed as follows. 4. Fully turn the adjusting bolt at the clutch lever in direction a to loosen the clutch cable.
6-23 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU00696 Adjusting the brake lever free play The brake lever free play should measure 2–5 mm (0.08–0.20 in) as shown. Periodically check the brake lever free play and, if necessary, adjust it as follows.
6-24 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 1. Loosen the locknut at the brake pedal. 2. To raise the brake pedal, turn the adjusting bolt in direction a . To lower the brake pedal, turn the adjusting bolt in direction b . 3. Tighten the locknut.
6-25 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 1 2 a b EAU00713 Adjusting the rear brake light switch The rear brake light switch, which is activated by the brake pedal, is prop- erly adjusted when the brake light comes on just before braking takes effect.
6-26 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU01119 Front brake pads Each front brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear without having to disassemble the brake. To check the brake pad wear, check the wear indicator grooves.
6-27 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 Observe these precautions: 8 When checking the fluid level, make sure that the top of the brake fluid reservoir is level. 8 Use only the recommended qual- ity brake fluid, otherwise the rub- ber seals may deteriorate, caus- ing leakage and poor braking performance.
6-28 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU00744 Drive chain slack The drive chain slack should be checked before each ride and adjust- ed if necessary. To check the drive chain slack 1. Place the motorcycle on a level surface and hold it in an upright position.
6-29 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 NOTE: Make sure that both adjusting plates are in the same position for proper wheel alignment. EC000096 c C Improper drive chain slack will overload the engine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage.
6-30 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 2. Spray Yamaha Chain and Cable Lube or a high-quality spray-type drive chain lubricant on both sides and on the middle of the chain, making sure that all side plates and rollers have been suf- ficiently oiled.
6-31 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU03370 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lubricated if necessary.
6-32 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU03165 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to- metal contact surfaces should be lubricated if necessary.
6-33 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU00794 Checking the steering Worn or loose steering bearings may cause danger. Therefore, the opera- tion of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrica- tion chart.
6-34 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 2. Hold the lower ends of the front fork legs and try to move them forward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering.
6-35 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EW000116 w 8 Electrolyte is poisonous and dangerous since it contains sulfuric acid, which causes severe burns. Avoid any con- tact with skin, eyes or clothing and always shield your eyes when working near batteries.
6-36 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 1. Battery 2. Battery breather hose 1 2 9. Connect and tighten the positive battery lead to the battery’s posi- tive (+) terminal. 10. Connect and tighten the negative battery lead to the battery’s neg- ative (-) terminal.
6-37 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EC000103 c C Do not use a fuse of a higher amperage rating than recommend- ed to avoid causing extensive damage to the electrical system and possibly a fire. 3. Turn the key to “ON” and turn on the electrical circuits to check if the devices operate.
6-38 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 3. Disconnect the headlight cou- pler, and then remove the head- light bulb cover. 1. Headlight coupler 2. Headlight bulb cover 1 2 EAU01158 Replacing the headlight bulb If the headlight bulb burns out, replace it as follows.
6-39 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 ECA00065 c C Do not overtighten the screw, oth- erwise the lens may break. 6. Install the bulb cover, and then connect the coupler. 7. Install the headlight unit by installing the bolts. 8.
6-40 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 2. Remove the defective bulb by pushing it in and turning it coun- terclockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. Install the lens by installing the screws.
6-41 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 3. Lift the front wheel off the ground according to the procedure on page 6-40. 4. Remove the axle nut, pull the wheel axle out, and then remove the wheel.
6-42 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU03518 To install the front wheel 1. Install the speedometer gear unit into the wheel hub so that the projections mesh with the slots.
6-43 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 3. Install the axle nut, and then lower the rear wheel so that it is on the ground. 4. Tighten the axle nut to the speci- fied torque. 5. Install the brake rod onto the brake camshaft lever, and then install the brake pedal free play adjusting nut onto the brake rod.
6-44 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU01008 T roubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power.
6-45 PERIODIC MAINTENANCE AND MINOR REP AIR 1 2 3 4 5 6 7 8 9 EAU03473 T roubleshooting chart EW000125 w Keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel There is enough fuel.
7-1 EAU03521 MOT ORCYCLE CARE AND STORAGE 1 2 3 4 5 6 7 8 9 Care While the open design of a motorcy- cle reveals the attractiveness of the technology, it also makes it more vul- nerable. Rust and corrosion can develop even if high-quality compo- nents are used.
7-2 MOT ORCYCLE CARE AND STORAGE 1 2 3 4 5 6 7 8 9 8 Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abra- sive cleaning products, sol- vent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or elec- trolyte.
MOT ORCYCLE CARE AND STORAGE 1 2 3 4 5 6 7 8 9 7-3 After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Immediately dry the drive chain and lubricate it to prevent it from rusting. 3. Use a chrome polish to shine chrome, aluminum and stainless- steel parts, including the exhaust system.
7-4 MOT ORCYCLE CARE AND STORAGE 1 2 3 4 5 6 7 8 9 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, pro- tect it against dust with a porous cover.
7-5 MOT ORCYCLE CARE AND STORAGE 1 2 3 4 5 6 7 8 9 6. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand. 7. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground.
8-1 EAU01038 SPECIFICA TIONS 1 2 3 4 5 6 7 8 9 Specifications Model TW200(C) Dimensions Overall length 2,090 mm (82.3 in) Overall width 820 mm (32.3 in) Overall height 1,120 mm (44.1 in) Seat height 790 mm (31.1 in) Wheelbase 1,325 mm (52.2 in) Ground clearance 265 mm (10.
8-2 SPECIFICA TIONS 1 2 3 4 5 6 7 8 9 Fuel Type UNLEADED FUEL Fuel tank capacity 7.0 L (1.5 Imp gal, 1.8 US gal) Reserve amount 1.0 L (0.2 Imp gal, 0.3 US gal) Carburetor Manufacturer TEIKEI Model × quantity MV28 × 1 (TW200) MV28 1B × 1 (TW200C) Spark plug Manufacturer/Type NGK/DR8EA DENSO/X24ESR-U Gap 0.
8-3 SPECIFICA TIONS 1 2 3 4 5 6 7 8 9 Maximum load* 157 kg (346 lb) (TW200) 156 kg (344 lb) (TW200C) Air pressure (cold tire) up to 90 kg load* Front 125 kPa (1.25 kg/cm 2 , 18 psi) Rear 125 kPa (1.25 kg/cm 2 , 18 psi) 90 kg load–Maximum load* Front 150 kPa (1.
8-4 SPECIFICA TIONS 1 2 3 4 5 6 7 8 9 Headlight bulb type Halogen bulb Bulb voltage, wattage × quantity Headlight 12 V, 60/55 W × 1 Tail/brake light 12 V, 8/27 W × 1 Front turn signal light 12 V, 27/8 W × 2 Rear turn signal light 12 V, 27 W × 2 Meter lighting 12 V, 3.
EAU01039 CONSUMER INFORMA TION 1 2 3 4 5 6 7 8 9 9-1 EAU02944 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen.
9-2 CONSUMER INFORMA TION 1 2 3 4 5 6 7 8 9 EAU03757 Model label The model label is affixed to the loca- tion shown. Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
9-3 CONSUMER INFORMA TION 1 2 3 4 5 6 7 8 9 EAU01051 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should imme- diately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.
9-4 CONSUMER INFORMA TION 1 2 3 4 5 6 7 8 9 EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) Th.
9-5 CONSUMER INFORMA TION 1 2 3 4 5 6 7 8 9 EAU03052 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty.
9-6 CONSUMER INFORMA TION 1 2 3 4 5 6 7 8 9 16,000 mi (26,000 km) or 30 months 19,000 mi (31,000 km) or 36 months 22,000 mi (36,000 km) or 42 months 25,000 mi (41,000 km) or 48 months 28,000 mi (46,00.
9-7 CONSUMER INFORMA TION 1 2 3 4 5 6 7 8 9 EAU02918.
9-8 CONSUMER INFORMA TION 1 2 3 4 5 6 7 8 9.
9-9 CONSUMER INFORMA TION 1 2 3 4 5 6 7 8 9 EAU01063.
9-10 CONSUMER INFORMA TION 1 2 3 4 5 6 7 8 9.
PRINTED IN JAPAN 2000·11–1.6 × 1(E) ! PRINTED ON RECYCLED PAPER See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual. PROTECT YOUR INVESTMENT Use Genuine YAMAHA Parts And Accessories.
An important point after buying a device Yamaha TW200N (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Yamaha TW200N yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Yamaha TW200N - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Yamaha TW200N you will learn all the available features of the product, as well as information on its operation. The information that you get Yamaha TW200N will certainly help you make a decision on the purchase.
If you already are a holder of Yamaha TW200N, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Yamaha TW200N.
However, one of the most important roles played by the user manual is to help in solving problems with Yamaha TW200N. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Yamaha TW200N along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
