Instruction/ maintenance manual of the product TW125 (5RS1) Yamaha
Go to page of 57
TW125 (5RS1) EUROPE 1A5RS–300E1.
A 3 TW125 P ART S CA T ALOGUE E 2001 by Y amaha Motor Co., Ltd. 1st Edition, Oct. 2001 All rights reserved. Any reprinting or unauthorized use without the written permission of Y amaha Motor Co.
A 4.
FOREWORD A 5 This Parts Catalogue is related to the par ts for the model(s) in the below frame. When yo u are ordering replacement part s, please refe r to this Part s Catalogue and quote both part numbers and part names correctly .
MODEL LABEL A 6 (1) A label called “Model Label” is affixed in the location as indicated in (3) below . When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No.
CONTENTS ENGINE CYLINDER HEAD B2 ................................... CYLINDER B3 ......................................... CRANKSHAFT . PISTON B4 .............................. VA LV E B 6 ............................................. CAMSHAFT . CHAIN B7 .
B 2 FIG. 1 CYLINDER HEAD 1 5EK–1 1 1 10–01 CYLINDER HEAD ASSY 1 2 93440–10085 .CIRC LIP 2 3 90153–06029 .SCREW , HEXAGON 1 4 90430–06014 .G ASKET 1 5 5H0–1 1 133–1 1 .
B 3 FIG. 2 CYLINDER 1 3NS–1 1310–00 CYL INDE R 1 2 93210–63489 O–RIN G 1 3 4DD–1 1351–00 G ASKET , CYLIND ER 1 4 93210–13361 O–RIN G 1 5 99530–14016 PIN, D OWEL 2 6 91317–06030 BOL.
B 4 FIG. 3 CRANKSHAFT . PIST ON 1 5N0–1 1400–00 CR ANKS HAFT ASSY 1 2 5N0–1 1412–09 .C RANK 1 1 3 5N0–1 1422–00 .C RANK 2 1 4 5H0–1 1681–00 . PI N, CRAN K 1 1 5 93310–530J3 .BEARING 1 6 5N0–1 1651–00 .ROD, CONNECTING 1 7 93306–3061 1 BEARING 1 8 25A–1 1631–00–Y0 PISTON (STD) 1 25A–1 1636–00 PISTON (0.
B 5 FIG. 3 CRANKSHAFT . PIST ON 24 93306–30427 BEARING 1 25 90282–05013 KEY , S TRAIG HT 1 26 90215–14205 WASHER, LOC K 1 27 90170–14284 NUT 1 28 90280–05013 KEY , WOODRUFF 1 29 90201–10508 WASHER, PLATE 1 30 90101–10188 BOL T 1 31 36X–13324–00 GEAR , PUMP DR IVE 1 P ART NO.
B 6 FIG. 4 V AL VE 1 5N0–121 1 1–01 V AL VE, INT AKE 1 2 5N0–12121–01 V AL V E , EXHAU ST 1 3 4G0–121 16–01 SEAT , V AL VE SPRI NG 2 4 4G0–121 13–01 SPRING, V AL VE INNER 2 YELLOW 5 4G.
B 7 FIG. 5 CAMSHAFT . CHAIN 1 5N0–12171–10 CA MSHA FT 1 1 2 1KH–12176–00 SPROCKET , CAM CHAIN 1 3 93604–1001 1 PIN, DOWE L 1 4 90101–10303 BOL T 1 5 90201–10591 WASHER, PLATE 1 6 90387.
B 8 FIG. 6 OIL PUMP 1 5H0–13300–02 OI L PUMP ASSY 1 2 5H0–13326–01 .G EAR, PUMP D RIVE N 2 (45T) 1 3 93603–12030 .P IN, D OWEL 1 4 4BE–13329–01 G ASKET , PUMP COVE R 1 5 98707–06030 SC.
B 9 FIG. 7 INT AKE 1 5LB–13586–02 JOIN T , CA RBURETOR 1 1 2 93210–35537 O–RIN G 1 3 90149–06002 SCREW 2 4 90450–44062 HOSE C LAMP ASSY 1 5 2JX–1441 1–01 CASE, AIR CLEANER 1 1 6 5LB–.
B 10 FIG. 8 CARBURET OR 1 5RS–14301–00 CARBU RETOR ASSY 1 1 2 97801–05010 .SCR EW , P AN HEA D 2 3 5LB–14321–00 .SCREW , THROTTLE 1 4 2JX–14333–00 .SPRING, THROTTLE STOP 1 5 5LB–14357–00 .WASHER, PLAIN 1 6 5LB–1434A–00 .SUCTION PI STON ASSY 1 7 5LB–14936–00 .
B 11 FIG. 8 CARBURET OR 28 5LB–14386–00 .P IN, F LOA T 1 29 5LB–14390–00 .NEE DLE VAL VE ASSY 1 30 98901–04006 .SCR EW , BIND 1 31 5LB–14384–00 .G ASKET , FLOA T CHAMBER 1 32 4JP–14323–00 .DRAIN, S CREW 1 33 5LB–14592–00 .SC REW 4 34 5LB–14292–00 .
B 12 FIG. 9 EXHAUST 1 2JX–1461 1–01 P IPE, EXHAUST 1 1 2 5H0–14612–00 NU T , RING 1 3 5LB–14628–00 PROT ECTOR, EXHAUS T P IP E 1 4 4BD–14766–00 WASHER, PROTE CTOR 4 5 98907–06010 SCR.
B 13 FIG. 1 0 CRANKCASE 1 5EK–15100–01 CRANKCASE ASSY 1 2 99530–12016 .P IN, D OWEL 2 3 371–1 1 167–01 .P IP E, B REATHER 2 1 4 95027–06040 .
B 14 FIG. 1 1 CRANKCASE COVER 1 1 5EK–15410–00 CRANKCASE COVER ASSY 1 1 2 2JX–15377–00 GUIDE, INLET 1 3 3AW–15451–03 G ASKET , CRANKCA SE COVER 1 1 4 99530–12016 PIN, D OWEL 2 5 95027–.
B 15 FIG. 12 ST ARTER 1 2HT–15512–00 G EAR, I DLER 1 1 2 90387–125Y0 COLLAR 1 3 5H0–15521–00 SH AFT 1 1 4 5H0–15517–00 GE AR, ID LER 2 (56T) 1 5 90201–25290 WASHER, PLATE 1 6 4H7–15580–10 STARTER CLUTCH OUTE R ASSY 1 7 90501–04596 .
C 2 FIG. 1 3 CLUTCH 1 36X–161 1 1–00 GEAR, PRIMARY DRIVE 1 2 90282–05043 KEY , S TRAIG HT 1 3 90215–14205 WASHER, LOC K 1 4 90170–14284 NUT 1 5 36X–16150–00 PRIMARY DRIVEN GEAR COMP .
C 3 FIG. 1 3 CLUTCH 28 93420–28055 CIRC LIP 1 P ART NO. DESCRIPTION REMARKS REF . NO. 5RS1.
C 4 FIG. 14 TRANSMISSION 1 5H0–1741 1–01 AXLE, MA IN ( 16T) 1 2 5H0–17141–02 GE AR, 4T H PINI ON (29T) 1 3 90209–16209 WASHER 1 4 93410–20038 CIRCL IP 1 5 5N0–17131–00 GE AR, 3RD PI NI.
C 5 FIG. 14 TRANSMISSION 28 2JX–17471–00 PLATE, COVER 1 29 98507–06010 SCRE W , PAN HEAD 2 30 93102–17187 OIL SEAL 1 31 93306–20313 BEARING (B6203C4) 1 32 90560–17368 SPACER 1 33 99009–17400 CIRC LIP 2 P ART NO. DESCRIPTION REMARKS REF .
C 6 FIG. 15 SHIFT CAM. F ORK 1 5N0–18540–00 SH IFT C AM ASSY 1 2 136–18542–00 .POINT , NEUTR AL 1 3 93315–23607 BEARING 1 4 1RH–18185–00 SEG MENT 1 5 93604–16092 PIN, D OWEL 3 6 93604.
C 7 FIG. 16 SHIFT SHAFT 1 5H0–18120–02 SHIFT LEVER ASSY 1 2 90506–08227 .SPR ING, TE NSIO N 1 3 90508–29540 SPRI NG, TORSIO N 1 4 99001–10600 CIRCL IP 1 5 90201–12588 WASHER, PLATE 2 6 93608–50158 PIN, D OWEL 1 7 93102–12106 OIL SEAL (SD 12–22–5 HS) 1 8 1RL–181 10–00 SH IFT PE DAL ASSY 1 9 132–181 13–01 .
C 8 FIG. 17 FR AME 1 5EK–21 1 10–10 FRAME COMP . 1 2 1RL–21316–00–33 STA Y , ENG INE 3 1 YB 3 95817–08065 BOL T , FLANGE 4 4 90185–08089 NUT , SELF–LOCKING 4 5 90201–08366 WASHER, PL.
C 9 FIG. 17 FR AME 28 3MA–27491–00 PROTECTOR 1 P ART NO. DESCRIPTION REMARKS REF . NO. 5RS1.
C 10 FIG. 1 8 FENDER 1 5RS–2151 1–00 FENDER, FRONT 1 2 5RS–21519–00 MOLE, F ENDER 1 3 5RS–21512–00 BRACK ET , FENDER 1 4 90154–05004 SCRE W , B INDIN G 4 5 95607–05200 NUT , U FLANGE 4.
C 11 FIG. 1 9 SIDE COVER 1 2YG–2171 1–00–0X COVER, SI DE 1 1 LGB 2 90154–05013 SCRE W , B INDIN G 2 3 2YG–21721–00–0X COV ER, SIDE 2 1 LGB 4 5EK–2177A–00 BOX 1 5 5EK–2175T–00 BRA.
C 12 FIG. 20 REAR ARM 1 5RS–221 10–00 REAR ARM COMP . 1 2 2JX–22123–00 BUSH 1 1 3 2JX–22124–00 BUSH 2 1 4 90386–18146 BUSH 2 5 90380–18139 BUSH , SOLID 2 6 93109–18020 OIL SEAL 2 7 4.
C 13 FIG. 21 REAR SUSPENSION 1 5FY–22210–20–33 SHOCK ABSORBER ASSY , REAR 1 YB 2 90380–12051 .BUS H, SOLI D 2 3 1M1–22216–00 .BUSH, REAR SHOCK ABSORBER 1 4 90109–100E2 BOL T 1 5 95617–.
C 14 FIG. 22 STEERING 1 93399–99942 BEARING 1 2 22F–2341 1–01 RACE, BALL 1 1 3 22F–23412–01 RACE, BALL 2 1 4 22F–2341E–00 RET AINER, BALL BEARING 1 5 36X–23416–00 COVER, BALL RACE 2 .
C 15 FIG. 23 FRON T FORK 1 5RS–23102–00 FRONT FORK ASSY (L.H) 1 2 5EK–23126–00 . TUBE , OUTER (LEFT) 1 3 22W–23153–L0 ..RIN G, SNA P 1 4 22W–23145–L0 ..OIL SEAL 1 5 51Y–23125–00 .. ME T AL, SLID E 1 1 6 54G–23144–00 . . SEAL, DUST 1 7 5RS–231 10–00 .
D 2 FIG. 23 FRON T FORK 28 3J2–231 14–00 .O–RING 1 29 22U–231 18–01 . SPACER 1 30 3DM–23149–10 .WASHER, SPRING UPPER 1 31 278–23181–50 .BOLT , HEXAGON SOCKET HEAD 1 32 509–23158–L0 .G ASKET 1 33 5EK–23340–00 UNDER BRACKET COMP .
D 3 FIG. 24 FUEL T ANK 1 5RS–YK241–00–P0 FUEL T ANK COMP . 1 UR DVMA 5RS–YK241–00–P1 FUEL T ANK COMP . 1 UR DNGM3 5RS–YK241–00–P2 FUEL T ANK COMP .
D 4 FIG. 25 SEA T 1 5LB–24770–00 SEMI–DOUBLE SEAT ASSY 1 2 5LB–24731–00 .COV ER, SEAT 1 3 5LB–24734–00 .BAN D, SEAT 1 4 90201–06765 .WASHER, P LATE 2 5 97017–06020 .BOLT 2 6 92907–06100 .WASHER, S PRIN G 2 7 18A–24723–00 .DA M PER, SEAT 1 8 1L9–24741–A0 .
D 5 FIG. 2 6 FRONT WHEEL 1 5EK–251 1 1–00 HUB, FRONT 1 2 93306–20203 BEARING (B6202RS) 2 3 90560–15312 SPACER 1 4 93102–20281 OIL SEAL (SD 20–35–5) 1 5 94425–18603 RIM (2.
D 6 FIG. 27 FRONT BRAKE CALIPER 1 4JG–2582T–10 DISC, B RAKE 1 2 90109–065G4 B OL T 6 3 5LB–2580T–00 CALIPER ASSY ( LEFT) 1 4 4JG–W0057–00 .PI STON ASSY , CA LIPE R 1 5 4JG–W0047–00 ..CAL IPER SEAL KIT 1 6 5JW–25914–00 . PIN , SLID E 2 7 4TT–25937–00 .
D 7 FIG. 2 8 REAR WHEEL 1 5RS–2531 1–00 HUB, REAR 1 2 90560–17305 SPACER 1 3 93306–30317 BEARING 1 4 93306–20348 BEARING 1 5 93106–25022 OIL SEAL 1 6 3Y6–25321–10 PLATE, BRAKE SH OE 1 7 4A T–W253E–00 BRAKE SHOE KIT 1 8 90506–12001 .
D 8 FIG. 2 8 REAR WHEEL 28 3Y1–25388–01 PULLER, CHAIN 1 1 29 3Y1–25389–00 PULLER, CHAIN 2 1 30 2JX–25381–10 AXLE, WH EEL 1 31 90185–16127 NUT , SELF–LOCKING 1 32 90201–164H4 W ASHER, PL A TE 1 33 9Y581–97125 CHAIN 1 34 94681–97001 .
D 9 FIG. 29 STEERING HANDLE. CABLE 1 5RS–261 1 1–00 HANDLEBAR 1 2 1LX–26242–01 GRIP (RIGHT) 1 3 5BE–26243–00 TUBE, THROTTLE GUIDE 1 4 3Y1–26249–00 RING, LEAF 1 5 1LX–26241–01 GRIP .
D 10 FIG. 30 FRONT M ASTER CYLINDER 1 5RS–25870–00 MASTER CYLINDER SUB ASSY 1 2 5CG–W0041–00 .CYLINDER KIT , MASTER 1 3 5RB–25854–00 .DIAPHRAGM, RESER VOIR 1 4 4GY–25852–01 .
D 11 FIG. 31 ST AND. FO OTRE ST 1 5EK–2721 1–00 PEDAL, BRAKE 1 2 132–181 13–01 CO VER, S HIFT P EDAL 1 3 97007–06020 BOL T 1 4 95307–06700 NUT 1 5 5RS–27231–00 ROD, BRAKE 1 6 90240–0.
D 12 FIG. 31 ST AND. FO OTRE ST 28 2JX–2731 1–02 ST AND, SIDE 1 29 90506–18224 SPRI NG, TEN SION 1 30 90506–26225 SPRI NG, TEN SION 1 31 1TX–27351–00 GUIDE, SIDE ST A ND 1 32 5RS–27315.
D 13 FIG. 3 2 GENERA TOR 1 5BT–85550–00 ROT OR ASSY 1 2 4WP–85510–10 ST A TOR ASSY 1 3 4JG–85580–01 COIL, PULSER 1 4 91317–06025 BOL T 3 5 91317–06020 BOL T 2 P ART NO.
D 14 FIG. 33 ST ARTING MOTOR 1 5RS–81890–00 MOTOR ASSY 1 2 50M–81801–M0 .BRUSH S ET 1 3 93210–2571 1 . O–RI NG 1 4 93210–55669 .O–RI NG 2 5 59V–81828–M0 .SCREW SET 2 6 4JG–8183G–00 CORD COMP . 1 7 98507–05008 SCRE W , PAN HEAD 1 8 92907–05100 WASHER, SPR ING 1 P ART NO.
D 15 FIG. 34 FLAS HER LI GHT 1 3YF–83310–01 FRONT FLASHER LIGHT ASSY 1 1 2 47J–83312–00 .LENS, FLASHER 1 3 97706–40620 .SCREW , T APPING 1 4 306–8331 1–40 .BULB, FLASHER (12V–21W) 1 5 3YF–83320–01 FRONT FLASHER LIGHT ASSY 2 1 6 47J–83322–00 .
E 2 FIG. 35 ME TER 1 3RM–83570–60 SPEEDOMETER ASSY (km/h) 1 UR 5RS–83570–00 SPEEDOMETER ASSY (mph) 1 UR FOR GBR 2 3RM–83536–00 .SOCKET , METER 1 3 4G1–84744–00 .
E 3 FIG. 36 HEADLIGHT 1 5RS–84310–00 HEADL IGHT UN IT ASSY 1 UR 5RS–84310–10 HEADLI GHT UNI T ASSY 1 UR FOR GB R 2 42X–84315–01 .RIM , HEADL IGHT 1 3 198–84334–60 .NUT , ADJUS TING 2 4 1A0–84332–60 .SPR ING, SC REW 2 5 341–84331–60 .
E 4 FIG. 37 T AILLIGHT 1 56U–84710–41 TAILLIGHT UN IT ASSY 1 2 1M8–84521–40 .LENS , T AILLIGH T 1 3 1M1–84523–60 .G ASKET , LENS 1 4 1A2–84714–41 .
E 5 FIG. 3 8 HANDLE SWITC H. LEVER 1 5EK–83972–00 SWITCH, HANDLE 4 1 2 98507–05030 .SCR EW , P AN HEA D 2 3 1LN–8291 1–00 HOLDER, LEVER 1 1 4 33G–82913–01 HOLDER, LEVER LOWER 1 1 5 4GY.
E 6 FIG. 39 ELECTRICAL 1 1 5RS–82590–00 WIRE HA RNESS ASSY 1 2 90465–13275 CLAMP 1 3 5Y9–12491–00 CLAM P 1 1 4 90465–13152 CLAMP 1 5 5Y9–12491–00 CLAM P 1 1 6 341–82594–00 CLAMP 1 .
E 7 FIG. 40 ELECTRICAL 2 1 5EK–82510–00 MAIN SWITCH ASSY 1 2 97007–06016 BOL T 2 3 92907–06600 WASHER, PLATE 2 4 5FY–82541–00 WIRE, LEAD 1 5 2JX–82530–02 ST OP SWITCH ASSY 1 6 3LD–82.
NUMERICAL INDEX P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . M 1 5CG–W0041–00 D – 10 5LB–W0045–00 D – 6 4JG.
NUMERICAL INDEX P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . M 2 2JX–25381–10 D – 8 3Y1–25388–01 D – 8 3Y1.
NUMERICAL INDEX P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . M 3 90465–13152 E – 6 90465–13275 E – 6 90465–16.
An important point after buying a device Yamaha TW125 (5RS1) (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Yamaha TW125 (5RS1) yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Yamaha TW125 (5RS1) - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Yamaha TW125 (5RS1) you will learn all the available features of the product, as well as information on its operation. The information that you get Yamaha TW125 (5RS1) will certainly help you make a decision on the purchase.
If you already are a holder of Yamaha TW125 (5RS1), but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Yamaha TW125 (5RS1).
However, one of the most important roles played by the user manual is to help in solving problems with Yamaha TW125 (5RS1). Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Yamaha TW125 (5RS1) along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
