Instruction/ maintenance manual of the product TT-R50E (2008) Yamaha
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1P6-F8199-83 TT-R50E TT-R50EY OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE BEDIENUNGSANLEITUNG Il con vient de lire attentivement ce manuel a vant la pre- mière utilisation du véhicule. Bitte lesen Sie diese Bedienungsanleitung sor gfältig durc h, bev or Sie das Fahrzeug in Betrieb nehmen.
Y AMAHA MO TOR CO . , L TD . PRINTED IN CHINA 2008.05-0.3 × 1 CR (E,F,G).
Read this manual carefully before operating this vehicle. OWNER’S MA NUAL TT-R50E TT-R50EY 1P6-F8199-83-E0 U1P683E0.book Page 1 Tuesday, April 29, 2008 2:05 PM.
EAU46222 Read this manua l carefully before operating this vehic le. This manual should stay with thi s vehicl e if it is sold. EC Declaration of Conformity conforming to Directive 98/ 37/ EC We, Y AMAHA MOT OR CO.
INTRODUCTION EAU41803 Congra tulati ons on your purchase of the Ya maha TT-R5 0E/TT-R5 0EY. This model is th e result of Yamaha ’s vast e xperience in the p roduc tion of fine s porti ng, to uring , and pac eset ting ra cing m achin es.
INTRODUCTION AN IMPORTANT NOTE TO PAREN TS: This mo torcycle i s not a toy. Be fore you let your child ride this mo torcycle, yo u should und erstand the in structions a nd warn- ings in this Owne r ’ s Manual . Then be sure your child u nderstand s and will fo llow them.
IMPORTANT MANU AL INFORMATION EAU10132 Parti cularly imp ortant inf ormation is disting uished in this manual by the follow ing notat ions: This is the safe ty aler t symbol. It is use d to aler t you to potential personal injur y hazards. Obey all safety messages that follow this symbol to av oid possible injur y or death.
IMPORTANT MANUAL INFORMATION EAU37230 TT -R50E/TT -R50E Y OW N E R ’ S MANU AL ©2008 by Y amaha Motor Co., Ltd. 1st editi on, April 200 8 All rights reserved. Any reprinting or unauthorized use without th e written permission of Y amaha Motor Co., Ltd.
TABLE OF CONTENTS SAFETY INFORMATION .................. 1-1 DESCRIPTION ............ ...................... 2-1 Left view .................... ......................2-1 Right view ........................ ................ 2-2 Controls a nd instruments .
TABLE OF CONTENTS MOTORCYCLE CARE AND STORAGE ................ ...................... ....7-1 Matte col or caution ..................... ....7-1 Care ........... ...................... ...............7-1 Storage ........... ................. .........
1-1 1 SAFETY INFORMATION EAU41214 Be a Respon sible Owner As th e ve hicl e ’ s ow ner, you a re re spon - sible f or the s afe and p roper op eration of your mo torcycl e.
SAFETY INFORMATION 1-2 1 ● Many accid ents have been c aused by error of the motorcycle o pera- tor. A typical erro r made by th e op- erat or is veerin g wide on a t urn due to ex cess ive spe ed or und er- corner ing (insuff icien t le an an gle for th e spee d).
SAFETY INFORMATION 1-3 1 ● Do not r un en gine ou tdoor s wher e engine exha ust can be draw n into a buil ding thro ugh o pen ings su ch as win dows and doors . Loading Adding acce ssories to your mo torcycle can adv erse ly af fect stabili ty and han - dling if th e we ight dist ribu tion o f the motor cycle is ch anged.
SAFETY INFORMATION 1-4 1 the accesso ry before using it to make su re that it does not in any way red uce ground clea rance or cornerin g clearance, limit suspen - sion travel , steerin g travel o r con- trol op eratio n.
DESCRIPTI ON 2-1 2 EAU10410 Left view 12 3 4 5 76 1. Fuel cock (page 3-6) 2. Throttle stop screw (page 6-11) 3. Air filter element (page 6-8) 4. Fuse (page 6-25) 5. Batter y (page 6-23) 6. Engine oil drain bolt (page 6-6) 7. Shift pedal (p age 3-3) U1P683E0.
DESC RIPTION 2-2 2 EAU1042 0 Right view 4 65 3 2 1 1. S eat (page 3-7) 2. Fuel tank cap (page 3-4) 3. S park plug c ap (page 6-5) 4. B rak e pedal (page 3-3) 5.
DESCRIPTI ON 2-3 2 EAU10430 Controls and instruments 14 5 2 6 3 1. Engine stop switch (page 3-1) 2. Star ter (c hoke) le ver (page 3-7) 3. Main switch (page 3-1) 4. Brake le ver (page 3-3) 5. Throttle grip (pa ge 6-11) 6. Star t switch (page 3-1) U1P683E0.
INSTRUMENT A ND CONTROL FUNCTIONS 3-1 3 EAU40340 Main s wit ch The ma in switch con trols the ig nition system. The main swit ch positions are descri bed be low. EAU10630 ON All elec trical syst ems are su pplied with power, and t he eng ine ca n be s tar ted.
INSTRUMENT AND CONTROL FUNCTIONS 3-2 3 EAU12660 Engine stop sw itch “ / ” Set this sw itch to “” befor e star ting the en gine. Set th is switch t o “” to stop th e engi ne in cas e of an e mer gen- cy, such as when the vehicle ov erturns or wh en the thro ttle c able i s stuck .
INSTRUMENT A ND CONTROL FUNCTIONS 3-3 3 EAU39850 Shift pedal This moto rcycle is equi pped with a con- stant- mesh 3-speed tr ansmissio n. The shift pe dal is loca ted on the left sid e of the engi ne. Neu tral i s at the bottom po- sition . EAU12890 Brake l ever The br ake lev er is lo cate d at the ri ght handle bar grip.
INSTRUMENT AND CONTROL FUNCTIONS 3-4 3 EAU13182 Fuel tank cap To remo ve the fu el tank cap , turn it count ercl ockwi se, an d the n pul l it o ff. To ins tall th e fuel tank cap, i nsert it into the tank op enin g, an d then turn i t cloc k- wise . W ARNING EWA11091 Make sure that the fuel tank cap is properly closed after filli ng fuel.
INSTRUMENT A ND CONTROL FUNCTIONS 3-5 3 ately. If ga soline spil ls on your skin, wash with soap and water. If gaso- line spills on y our clothing, change your clothes.
INSTRUMENT AND CONTROL FUNCTIONS 3-6 3 EAU13412 Fuel tank breather hose Before o perating the motor cycle: ● Check the fue l tank br eather h ose conn ectio n. ● Check the fue l tank br eather h ose for cra cks or damag e, and re pla ce it if da maged.
INSTRUMENT A ND CONTROL FUNCTIONS 3-7 3 This ind icate s reser ve. I f you run ou t of fuel whi le rid ing, move the leve r to thi s posi tion. Fill the ta nk at the f irst opp or- tunity .
INSTRUMENT AND CONTROL FUNCTIONS 3-8 3 2. Place the s eat in t he or igina l pos i- tion, a nd th en tigh ten the b olts. TIP Make sure th at the seat is prop erly se- cured be fore riding . EAU37490 Sidestand The side stand is loca ted on the le ft side of the f ram e.
INSTRUMENT A ND CONTROL FUNCTIONS 3-9 3 With the engine turned off: 1. Mak e sure that the engine stop switch is set to “ ” . 2. T urn the key to “ ON ” . 3. Shift the transmission into gear . 4. K eep the front or rear brak e applied. 5. Push the star t s witch.
FOR YOUR SAFETY – PR E-OPERATION CHECKS 4-1 4 EAU15595 Inspect your vehicle each time you use it to make sure the vehicle is in safe ope rating condit ion. Alway s follow the in spection and m ainte nanc e pro ced ures and sc hedu les d escr ibed in the Own er ’ s Man ual.
FOR YOUR SAFETY – PRE-OPERATION CHECKS 4-2 4 EAU15605 Pre-opera tion check list ITEM CHECKS P A GE Fuel • Check fuel le vel in f uel tank. • Refuel if necessar y . • Check fuel line f or leakage. 3-4 Engin e oil • Check oil le vel in engine .
FOR YOUR SAFETY – PR E-OPERATION CHECKS 4-3 4 Brake pedal • M ake sure that operation is smooth. • Lubr icate pedal pivot ing point if necessar y . 6-21 Brake lever • M ake sure that operation is smooth. • Lubr icate lev er pivoting point if necessar y .
OPERATION AND IM PORTANT RIDING POINTS 5-1 5 EAU15951 Read t he Owner ’ s Manu al careful ly to beco me familia r with al l control s. If there i s a con trol or fu nction you do not under stand, ask your Yamaha deal er.
OPERATION AND IMPORTANT RIDING POINTS 5-2 5 EAU16640 Starting a warm engine Follow the same pr ocedure as for star t- ing a c old engine with the exc epti on that the starte r (choke) is not required when the en gine is wa rm. EAU39901 Shifting This moto rcycle h as a 3-s pee d tra ns- mission w ith a cent rifuga l, automat ic clutch.
OPERATION AND IM PORTANT RIDING POINTS 5-3 5 3. O pen the t hrottl e gra dually . 4. Once the mo torcyc le has reache d a spe ed high en ough to ch ange gear s, close the t hrottle. 5. Shift in to second ge ar and relea se the shi ft peda l. 6. O pen the t hrottl e gra dually .
OPERATION AND IMPORTANT RIDING POINTS 5-4 5 EAU17171 Parking When parki ng, s top t he en gine, r emo ve the key fro m the main switch, and then turn the fu el c ock lev er to “ OFF ” .
PERIODI C MAINTENANCE AND ADJ USTMENT 6-1 6 EAU41951 Perio dic inspec tion, adju stment, an d lu- bricati on wil l keep you r vehic le in th e safes t and mo st effic ien t cond itio n pos- sible . Safet y is an obli gati on of the veh i- cle ow ner /opera tor.
PERIODIC MAINTENANCE AND ADJUSTMENT 6-2 6 EAU39943 Periodi c main tenance c hart for the e missi on control system TIP ● From 7 000 k m (4 200 m i) o r 18 mon ths, repe at th e ma inten ance inte rvals star ting from 300 0 km (180 0 mi ) or 6 m onths.
PERIODI C MAINTENANCE AND ADJ USTMENT 6-3 6 EAU35348 General maintenance and lubrication chart No. ITEM CHECKS AND MAINTENANCE JOBS INITIAL ODOMETER READINGS 1000 km (600 mi) or 1 month or 30 hour s 3000 km (1800 mi) or 6 month s or 90 hours 5000 km (3000 mi) or 12 mo nth s or 150 hours 1 * Clu tch • Check operation.
PERIODIC MAINTENANCE AND ADJUSTMENT 6-4 6 EAU40000 TIP The air fi lter needs mor e fr equent ser vice if y ou ar e ridi ng i n unus ual ly wet or dust y are as. 10 * Chassis fasteners • Check all chassis fitting and fasteners. • Corr ect if necessary .
PERIODI C MAINTENANCE AND ADJ USTMENT 6-5 6 EAU19612 Checking the spark plug The s park plug is an im portant engine compon ent, whi ch is e asy to ch eck.
PERIODIC MAINTENANCE AND ADJUSTMENT 6-6 6 2. Clean the surf ace o f the sp ark pl ug gask et and its matin g surface, and then wipe off any grime fro m the spark plug thr eads. 3. Install the spark plug wi th the spark plug wren ch, and the n tigh t- en it t o the specif ied torque.
PERIODI C MAINTENANCE AND ADJ USTMENT 6-7 6 To change the engine oil 1. Start the engi ne, war m it up fo r several min utes, and then tu rn it off. 2. Place an oil pan u nder the engine to co llect the u sed oil. 3. Remove the en gine oil filler cap and dr ain bolt to d rain th e oi l from the cr ankcase.
PERIODIC MAINTENANCE AND ADJUSTMENT 6-8 6 EAU39834 Cleaning the a ir filter elem ent The ai r filter element should b e cleane d as follo ws at the i ntervals specifie d in the pe rio dic ma intena nce and lu brica - tion c hart.
PERIODI C MAINTENANCE AND ADJ USTMENT 6-9 6 6. Insert the me sh and the spon ge mater ial in to the air fi lte r case. NOTI CE: Make sure th at the mesh and the spo nge mate rial are properl y seated in the air fi l- ter case.
PERIODIC MAINTENANCE AND ADJUSTMENT 6-10 6 2. Tap the tail pip e light ly, and th en use a wire br ush to rem ove any carbon de posits from the spark ar- rest er porti on of the t ailpipe and in- side of the tail pipe hou sing. 3. Insert the tail pipe into the muffl er, and then ins tall an d tig hten the bolts to th e specif ied torq ue.
PERIODI C MAINTENANCE AND ADJ USTMENT 6-11 6 EAU21362 Adjusting the engine idling speed The en gine i dling s pee d mus t be check ed a nd, if nece ssar y, adj uste d as follo ws at th e interval s specif ied in t he peri odic mainte nance and lu bricati on char t.
PERIODIC MAINTENANCE AND ADJUSTMENT 6-12 6 2. To incre ase th e thr ottl e ca ble free play, tu rn the ad just ing nu t in di rec- tion (a). To decrease the throttl e cable free play, turn th e adj usting nut in directio n (b). 3. Tigh ten the loc knut.
PERIODI C MAINTENANCE AND ADJ USTMENT 6-13 6 Tire inspection The tire s must be checke d before each ride. If the cen ter tread de pth r eache s the sp ecified l imit, i f the ti re has a nail or glass fr agme nts in it, or if the s idewal l is cracked, have a Ya maha dealer re- place the tire i mme diatel y.
PERIODIC MAINTENANCE AND ADJUSTMENT 6-14 6 EAU21940 Spoke wh eels To ma ximize the p erfo rmance, dur abil- ity, and sa fe op era tion o f you r mot or- cycle, no te the fol lowing poi nts rega rding the s peci fied wh eels .
PERIODI C MAINTENANCE AND ADJ USTMENT 6-15 6 TIP When tig htening th e locknut, hold the clutch adjusting s crew with a screwdriv- er so tha t it does no t tur n toget her with the lo cknut. 5. Install t he clutch ad justing screw cover b y installi ng the scre ws.
PERIODIC MAINTENANCE AND ADJUSTMENT 6-16 6 EAU44670 Adjusting the brake pedal free play The b rake pe dal fr ee play s hould mea- sure 10. 0 – 20.0 m m (0.39 – 0.79 in) at the br ake pedal en d as shown. Per iod- icall y check the brake pe dal free play and, if necess ary, adju st it as follo ws.
PERIODI C MAINTENANCE AND ADJ USTMENT 6-17 6 EAU22361 Checking the front and rear brake shoe s Front Rear The f ront and re ar brak e shoes must be checked for wear at the int ervals spec - ifie d in the peri odic ma inte nanc e and lubri catio n cha rt.
PERIODIC MAINTENANCE AND ADJUSTMENT 6-18 6 4. If the drive ch ain sla ck is in corr ect , adjust it a s fo llows . EAU40111 To ad just the d rive c hai n slac k 1. Loosen the brake ped al fre e play adjus ting nu t, axle nut , and lockn ut at each end of th e s winga rm.
PERIODI C MAINTENANCE AND ADJ USTMENT 6-19 6 4. Adjust th e brak e pedal fr ee play . (See page 6 -16 .) EAU23013 Cleaning and lubricating the drive chain The dri ve ch ain m ust be cle aned and lubri.
PERIODIC MAINTENANCE AND ADJUSTMENT 6-20 6 EAU23093 Checking and lubricating the cables The o perati on of all cont rol c ables a nd the c ondi tion of t he c ables sho uld be chec ked be fore each r ide , and t he ca - bles and ca ble en ds shou ld be lubr ica t- ed if necess ary.
PERIODI C MAINTENANCE AND ADJ USTMENT 6-21 6 EAU23182 Checking and lubricating the brake pedal The op erati on of the b rake peda l should be checked before ea ch ride, and the pe dal pivot s houl d be lubr icat- ed if ne cessary.
PERIODIC MAINTENANCE AND ADJUSTMENT 6-22 6 EAU42081 Checking the front fork The c ond itio n and opera tion of th e fron t fork mus t be chec ked as f ollow s at the inter vals speci fied i n the peri odic main - ten ance a nd lubri cat ion ch art. To check the condition Check th e inner t ubes for scr atches and dam age.
PERIODI C MAINTENANCE AND ADJ USTMENT 6-23 6 EAU23290 Checking the wheel bearings The fron t and rear w heel beari ngs mus t be chec ked at the int ervals speci fied in the pe riodic ma intenance and lubri ca- tion ch art .
PERIODIC MAINTENANCE AND ADJUSTMENT 6-24 6 3. Unho ok the batter y band, and t hen pull th e bat tery o ut of the b atter y comp artme nt. 4. Discon nect the ba ttery coup ler. To install the battery 1. Conn ect the batt ery couple r. 2. Place the ba tter y in th e or igin al po - sition, a nd th en hoo k the b attery band on to th e hol der.
PERIODI C MAINTENANCE AND ADJ USTMENT 6-25 6 EAU42022 Replacing the fuse The fu se i s loc ated insi de t he ba ttery coupl er. (See pa ge 6-23.) If the fu se i s blo wn, r eplac e it as fol- lows . 1. Turn the key t o “ OFF ” and tu rn off all el ectrical cir cuits.
PERIODIC MAINTENANCE AND ADJUSTMENT 6-26 6 a jack ei ther un der each si de of the fram e in fron t of t he rea r wheel or und er each si de of t he swing arm. EAU24360 Front wheel EAU39792 To remove the fron t wheel W ARNING EWA10821 To avoid injury, s ecurely sup port the vehicle so there is no danger of it falling over .
PERIODI C MAINTENANCE AND ADJ USTMENT 6-27 6 4. Lift the f ront wh eel off the gr ound accord ing to t he proce dure on page 6- 25. 5. Remove the ax le nut and wa sher. 6. Pull the wheel a xle out, and then remo ve th e wh eel. EAU39801 To install the front wheel 1.
PERIODIC MAINTENANCE AND ADJUSTMENT 6-28 6 EAU25080 Rear whee l EAU39771 To remo ve the rear wheel W ARNING EWA10821 To avoid in jury, secur ely support the vehicle so there is no danger of it falling over .
PERIODI C MAINTENANCE AND ADJ USTMENT 6-29 6 7. Remove t he whe el. EAU39781 To in stall t he r ear w heel 1. Instal l the drive ch ain onto the re ar sprock et, and then ins tall the wheel by inse rtin g the whee l axl e from the ri ght-h and s ide. TIP Make su re that th e slot in t he brake shoe plat e fits over the reta iner on the swingarm .
PERIODIC MAINTENANCE AND ADJUSTMENT 6-30 6 heate rs or f urnac es. G asoli ne or gasoline vapors can ignite or ex- plode, causing s evere injury or property damage.
PERIODI C MAINTENANCE AND ADJ USTMENT 6-31 6 EAU25902 Troubleshooting chart Check the fuel level in the fuel tank. 1. Fuel There is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the compression. Operate the electric starter.
MOTORCYC LE CARE AND STORAGE 7-1 7 EAU37833 Matte c olor caution NOT ICE ECA15192 Some models a re equipp ed with matte colored fini shed parts. Be sure to consult a Yamaha dealer for advice on what products to us e be- fore cl eaning t he vehicl e.
MOTORCY CLE CARE AND STORAGE 7-2 7 contact with strong or abrasive cleaning products, solvent or thinner, fuel (gas oline), rust re- movers or inhibitors, brake flu- id, a ntifre eze o r elec trol yte.
MOTORCYC LE CARE AND STORAGE 7-3 7 ● Make su re that t here is no oil o r wax on the tires. ● If nece ssar y, w ash th e ti res with warm water and a mi ld deter- gent. Before ridi ng at higher spee ds, test the mo torcyc le ’ s braking performance and cor- nering behavior.
MOTORCY CLE CARE AND STORAGE 7-4 7 spark plug electrodes while turning the engine over. [EWA10951 ] e. Remove the spark plug c ap from t he spark plug, and then inst all t he spar k plug and th e spark pl ug cap. 6. Lubricat e al l co ntrol cabl es and th e pivo ting poin ts o f al l le vers and pedals a s well as of the side- stand/ centersta nd.
SPECIFICATIONS 8-1 8 Dimensions: Overall le ngth: 1305 mm (51.4 in) Overall w idth: 595 mm ( 23.4 in) Overall h eight: 775 mm ( 30.5 in) Seat height : 555 mm ( 21.9 in) Wheelb ase: 925 mm ( 36.4 in) Groun d clearan ce: 135 mm (5.31 in) Minimu m turni ng radi us: 1400 mm (55.
SPECI FI CAT IONS 8-2 8 Type × quantity: VM11 x 1 Spark plug (s): Manuf actu rer/mode l: NGK/ CR7HSA Spar k plug g ap: 0.6 – 0.7 mm (0 .024 – 0.028 in) Clutch: Clutc h type: Wet, mu ltiple -disc and centr ifugal automatic Transmission: Prim ary redu ctio n system : Spur ge ar Prim ary redu ctio n ratio: 67/1 8 (3.
SPECIFICATIONS 8-3 8 Battery: Model : GT4B-5 Voltag e, capacit y: 12 V, 2.5 Ah Fuse: Fuse: 10.0 A U1P683E0.book Page 3 Tuesday, April 29, 2008 2:05 PM.
CONSUMER INFORMA TION 9-1 9 EAU26351 Identification numbers Record th e key id enti ficati on nu mber, vehicl e ide ntific ation numb er and mod- el labe l info rma tion in the spa ces pr o- vided be low for as sistance when order ing sp are parts from a Yam aha dealer or for refer ence in cas e the v ehi- cle is sto len.
CONSUMER INFORMATI ON 9-2 9 EAU26480 Model label The mode l labe l i s affi xed to the fra me unde r the se at. (Se e page 3-7. ) Recor d the inf ormation on th is label in the spac e prov ided . This inform atio n will be needed when ord ering sp are parts from a Yam aha de aler.
INDEX A Air fi lter el em ent, cle an ing ... .... .... .... ..... ... 6 -8 B Batte ry........... ...... ......... ........ ...... ......... .. 6- 23 Brake lever........ ........ ......... ........ ....... ...... 3-3 Brake lever, chec king and lubricat ing .
U1P683E0.book Page 2 Tuesday, April 29, 2008 2:05 PM.
Y AMAHA MO TOR CO . , L TD . PRINTED IN CHINA 2008.05-0.3 × 1 CR (E) U1P683E0.book Page 1 Tuesday, April 29, 2008 2:05 PM.
An important point after buying a device Yamaha TT-R50E (2008) (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Yamaha TT-R50E (2008) yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Yamaha TT-R50E (2008) - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Yamaha TT-R50E (2008) you will learn all the available features of the product, as well as information on its operation. The information that you get Yamaha TT-R50E (2008) will certainly help you make a decision on the purchase.
If you already are a holder of Yamaha TT-R50E (2008), but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Yamaha TT-R50E (2008).
However, one of the most important roles played by the user manual is to help in solving problems with Yamaha TT-R50E (2008). Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Yamaha TT-R50E (2008) along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
