Instruction/ maintenance manual of the product RS90LTGTA Yamaha
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OWNER’S MANUAL 8JA-28199-11 LIT-12628-02-95 ESU10012 Read this manual carefully before operating this vehicle. RS90GTA RS90LTGTA RST90A RST90GTA DIC183.
ESU10041 Read this manua l carefully before opera ting this vehicle. Thi s manual shou ld stay with this ve hicle if it is sol d. U8JA11E0.book Page 1 Monday, June 14, 2010 10:22 AM.
Introduction ESU10121 Congratulations on your purchase of a Yamaha snowmob ile. This model is the result of Yamaha’s vast experience in the produc- tion of fine s porting and touring snowmobiles. It represents the high degree of craftsmanship and reliability that have made Yamaha a lead- er in these fields.
Important manual information ESU10151 Particularly important information is distin - guished in this manual by the following no ta- tions. This is the safety alert symbol. It is used to alert you to potentia l personal inj ury haz- ards. Obey all safety messages that follow this symbol to avoid pos sible injury or death.
Contents Location of the importa nt labels ..... 1 Safety informa tion . ............. .............. 6 Description ....... ............. ............ ........ 8 Control functions ................ ............ 11 Main swi tch ................. .......
Contents Carburetor s (RST90 ) ... ............ ..... 77 High-al titude settin gs ......... ........... 77 Valve c learance .... ............. ........... 77 Engine o il and oil filt er ca rtridge ... 77 Cooling sy stem ............ ............ .....
Location of the important labels 1 ESU10216 Read and understand a ll of the labels on your ve hicle. They contai n important information for safe and proper operati on of your vehicle. Ne ver remove any labels from your vehicle. If a label becomes difficult to read or come s off, a replacement label is av ailable from your Yamaha deal- er.
Location of the important labels 2 12 11 10 13 17 17 12 17 15 11 14 10 16 17 11 12 17 14 16 17 15 10 RS90GT / RS90L TGT RST90GT RST90 U8JA11E0.book Page 2 Monday, June 14, 2010 10:22 AM.
Location of the important labels 3 ATTENTION 8ET-2815K-10 TUNE-UP SPECIFICATI ONS ENGINE 1.SPARK PLUG 2.SPARK PLUG GAP 3.IDLE SPEED SPEC IFICAT IONS D E LA M ISE AU POINT MOTEUR 1.TYPE DE BOUGIE 2.ECARTEMENT DES ÉLECTRODES 3.RÉGIME DE RALENTI CR8E(NGK) 0.
Location of the important labels 4 DRIVE 1. CHAIN CASE OIL Q ’ TY 2. CHAIN CASE OIL TYPE 3. TRACK TENSION * FOR MORE INFO: SEE SERVICE MANUAL FOR THIS MODEL. * SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE. ENTRA Î NEMENT 1. CAPACIT É D ’ HUILE DU CARTER DE CHA Î NE 2.
Location of the important labels 5 20kg {44lbs} LO AD LIMIT / CHARGE LIMITE 8FM-24897-01 10kg {22lbs} LO AD LIMIT / CHARGE LIMITE 8ET-24897-00 MAX. T O WING FORCE FORCE DE REMORQU A GE MAX. 1176 N (120 kgf), 264 lbf MAX. VER TICAL FORCE FORCE VERTICALE MAX.
Safety information 6 ESU10193 As the vehicle ’ s owner, you are responsible for the safe and proper operation of your snowmobile. When you ride yo ur snowmo- bile, you must know and use the foll owing for your safety. Severe injury or death m ay result if you ignore any of the following .
Safety information 7 ● Many surfaces such as ice and hardpacked snow require much longer stopping distanc - es. Be alert, plan ahead and begin deceler- ating early. The best braking method on most surfaces is to releas e the throttle and apply the brake gentl y — not suddenly.
Descripti on 8 ESU10261 1,2,3 4 5,6,7 8,9 10 11 12 13 14 1,2,3 RS90GT RS90L TGT 4 5,6,7 8,9 10 11 12 13 14 1. Battery 2. Main fuse 3. Air filter 4. Oil fill er cap 5. Fuse box 6. Coolant reservoir 7. Coolant recov ery tank 8. Storage compar tment 9. T ool kit 10.
Description 9 1,2,3 4 7 8 9 10,11,12 13 15 16 17 5,6 RST90GT RST90 10,12 1,2,3,4 5,6 20 7 8 9 19 13 15 16 17 14 18 14 1. Battery 2. Main fuse 3. Air filter 4. Oil fill er cap 5. Fuse box 6. Coolant reservoir 7. P assenger grip warmer switch 8. P assenger grip 9.
Descripti on 10 TIP ● The snowmob ile you have purchased ma y differ sligh tly from thos e shown in the figures of this manual. ● Design and spec ifications are subjected to change without no tice. 1 23 6 7 8 9 10 11 12 124 1 2 14 9 11 5 8 7 10 13 1 RS90GT / RS90L TGT RST90GT RST90 23 7 8 6 11 9 10 12 13 1.
Control functions 11 ESU13740 Main switch The main switch controls the ignition and lighting systems. The various positions are described below. Off The ignition circuit is sw itched off. The key can be removed onl y in this position. On The ignition circuit is sw itched on.
Control functions 12 ESU13750 Throttle override system (T.O.R.S.) W ARNI NG EWS00041 If the T.O.R.S. is activated, make sure that the cause of the malfunction has been cor- rected and that the engine can be oper ated without a problem before restarting the engine.
Control functions 13 RST90 ESU14100 Multi-function meter un it RS90GT / RS90LTGT / RST90GT The multi-function meter un it is equipped with the following: ● a digital speedometer ● a tachometer ●.
Control functions 14 Odometer and tripmeter mode s Pushing the “ SELECT ” button switches the display between the odometer mode “ ODO ” and the tripmeter m odes “ TRIP A ” a nd “ TRIP B .
Control functions 15 If the engine oil is changed before the oil change tripmeter appears in the display (i.e., before the periodic oil change interval has been reached), the tripmeter must be rese t af- ter the oil change for the next periodic oil change to be indicated at the correct tim e.
Control functions 16 ● a tachometer ● an odometer ● a tripmeter (which shows the distance trav- eled since it was la st set to zero) ● warning indicators (which s how engine trouble, coolant t.
Control functions 17 RS90GT / RS 90LTGT / RST90GT RST90 ESU13761 Low coolant temperature indi- cator light “” The low coolant temperature indicator light comes on when th e coolant temperature is low and informs the rider that the snowmobile should be warmed up.
Control functions 18 ESU14040 Fuel meter and gri p/thumb warmer level indica tor RS90GT / RS90LTGT / RST90GT The fuel meter and grip/thumb warmer level indicator have e ight segments w hich show the amount of fuel rem aining in the fuel tank, the grip warmer level, o r the thumb warmer level.
Control functions 19 TIP ● The grip/thumb wa rmer level is dis played for 5 seconds after releasing the grip/thumb warmer adjusting switch, then the dis play switches to the fuel meter. ● When the engine is started, the grip/thumb warmer levels are set to the levels selected when the engine was last stop ped.
Control functions 20 TIP ● The grip/thumb wa rmer level is dis played for 5 seconds after releasing the grip/thumb warmer adjusting switch, then the dis play switches to the fuel meter. ● The top segment of the grip/thumb warmer level indicator fla shes once when the grip/thumb warmer adjustment reaches the maximum level.
Control functions 21 RST90 ESU10462 Oil level warning indic ator “” The oil level w arning indicator and the w arn- ing light come on w hen the engine oil level is low.
Control functions 22 RST90 NOT ICE ECS00041 Do not continue to operate the engine if it is overheating. ESU13771 Self-diagnosis device This model i s equipped with a self-diagn osis device for various electrical circuits.
Control functions 23 During the first few rides, practice using the stop switch so that you can react quickly in an emergency. ESU10661 Headlight beam sw itch “ LIGHTS ” Push the headlight beam switch to change the headlight to high beam “ HI ” or to low beam “ LO ” .
Control functions 24 To raise the temperature To raise the temperature, press the respec- tive switch to “ HI ” . To lower the temperature To lower the temperature, press the respec- tive switch to “ LO ” . See “ Fuel meter and grip/thumb warmer level indicator ” on page 18 for detai led information.
Control functions 25 ESU13264 Helmet shi eld heater jack (RS9 0GT / R S90LT GT / RST90GT) The helmet shield heater jack is located on the left side of the handlebar. TIP The helmet shield heater jack can only be used if the engine is run ning. To use t he helm et shie ld heate r jack 1.
Control functions 26 3. Tighten the locknut securely after adjus t- ing the brake leve r position. ESU10581 Parking brake leve r When parking the snowmobile or starting the engine, apply the parking brake by m oving the parking brake lever to the le ft.
Control functions 27 RST90 NOT ICE ECS00072 Do not use the shift lever while the snow- mobile is moving, otherwise the drive train could be damaged. ESU14092 Drive guard W ARNI NG EWS00402 ● Coming in contact with the rotating V- belt or clutch parts can caus e severe in- jury or death.
Control functions 28 The drive guard is designed to protect the V- belt clutch and V-belt in case parts break or come loose. The drive guard is located behind the left side cover (RS90GT / RS90LTGT / RST90GT), or under the shroud (RST90).
Control functions 29 RS90GT / RS 90LTGT / RST90GT RST90 NOT ICE ECS00180 Make sure that the V-belt is installed se- curely in the holders. ESU13302 Passenger grips (RST90GT) The passenger grips can be installed in three different positions to suit the pass enger ’ s preference.
Control functions 30 RST90 RST90GT ESU14050 Passenger foot rests (RST90 / RST90GT) The passenger footrests can be installed in two (RST90) or three (RST90GT) different po- sitions to suit the passenge r ’ s preference.
Control functions 31 RST90 RST90GT RST90GT To adj ust the backre st po sitio n Pull the backrest adjusting lever upward, and then move the bac krest to the des ired posi- tion.
Control functions 32 To clos e th e sto rage compartm ent Fold the storage compartment cover down, and then turn the fastener to the original posi - tion. RST90GT This snowmobil e is equipped with a storage compartment, which includes a storage pouch.
Control functions 33 NOT ICE ECS00781 Before starting the engine, make sure t hat the tool kit is securely fastened and that the storage pouch zipper is completely closed. ESU10823 Storag e areas (RST9 0) This snowmobil e is equipped with a storage compartment, rear storage area, and rear c ar- rier.
Control functions 34 3. Remove the pass enger seat lock knob, and then remove the passenger seat. 4. Align the holes in the rear carrier with the bolts on the carrier lock bracket, and then place the rear carrier on the c arrier lock bracket. 5. Slide the rear carrier backward until it stops.
Control functions 35 3. Align the holes in the backrest bracket with the bolts on the carrier lock bracke t, and then place the ba ckrest on the carrier lock bracket. 4. Align the holes in the rear carrier with the bolts on the carrier lock bracket, and then place the rear carrier on the c arrier lock bracket.
Control functions 36 ESU10605 Fuel W ARNI NG EWS00071 Gasoline and gasoline vapor s are ex- tremely flammable. To avoid fires and ex- plosions and to reduce the risk of injury when refueling, follow these instructions. Make sure there is suffic ient gasoline in the tank.
Control functions 37 Your Yamaha engine has been de signed to use regular unleaded gasolin e with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher.
Control functions 38 2. To increase the s pring preload and th ere- by harden the s uspension, turn the ad - justing nut in direction (a). To decrease the spring preload and thereby soften the suspension, turn the adjusting nut in di- rec ti on (b ).
Control functions 39 To increase the com pression dam ping force, turn the adjusting knob in direction (a). To de - crease the compression d amping force, turn the adjusting knob in direction (b). Rebound damping force The rebound damping force of each shock absorber can be adjusted by turning its re- bound damping force adjusting knob.
Control functions 40 the spring preload and thereby soften the suspension, turn the adjusting nut in di- rec ti on (b ). TIP The spring preload setting is dete rmined by measuring distance A, sh own in the illustra- tion. The longer distance A is, the higher the spring preload; the shorter distanc e A is, the lower the spring preload.
Control functions 41 To increase the spring preload and thereby harden the suspens ion, turn the adjusting ring in direction (a). To decrease the spring pre- load and thereby soften the su spension, turn the adjusting ring in direction (b). TIP The spring preload can be further adjusted by changing the position of the spring s eat.
Control functions 42 ESU14010 Adjusting the rebound damping force of the rea r sho ck a bsorb er (R S90G T / RS90LTGT) W ARNI NG EWS00161 Do not turn the remote adjusting dial while the snowmobile is moving as this could cause loss of control, an accident, and in- jury.
Control functions 43 ESU11046 Adjusting the control rods The weight transfer c an be adjusted by turn- ing the adjuster on the control rod (RS90GT / RS90LTGT) or the adjusting nuts on the con- trol rods (RST90 / RST90GT). RS90GT / RS 90LTGT 1. Check the control rod leng th using the scale on the special wrench as shown.
Control functions 44 RST90 / RST90GT W ARNI NG EWS00770 The left and right adjusting nuts must be set to the same position. Uneven settings can cause poor handling and loss of sta- bility.
Control functions 45 3. Tighten the lo cknut while holding th e ad- justing nut in place. NOTICE: Always tighten the locknut against the adjust- ing nut, and then tighten t he locknut to the specified torque. [ECS00 860] 1. Lockn ut 2. Control rod adjusting n ut 3.
Pre-operation checks 46 ESU11071 Inspect your vehicle each tim e you use it to make sure the vehicle is in safe operating c ondition. Always follow the inspection and mai ntenance procedures and schedules described in the Owner ’ s Manual.
Pre-operation checks 47 Drive track • Check the defl ection. • Adjust if nec essar y . • Check f or wear and dam age. • If necessar y , have a Y amaha dealer replace track. 98 Slide runners • Check f or wear and dam age. • If necessar y , have Y amaha dealer replace s lide runners.
Operation 48 ESU13500 Read the Owner ’ s Manual carefully to be- come familiar with al l controls. If there is a control or function you do not understand, ask your Yamaha dealer. W ARNI NG EWS00201 Failure to familiarize yourself with the con- trols can lead to loss of control, which could cause an accident or injury.
Operation 49 4. Warm up the engine until it runs smooth- ly. 5. Be sure the low coolant temperature indi - cator light has gone out before operation. (See page 17 for detailed information about the indicator li ght.) RST90 1. Apply the parking brake. 2.
Operation 50 5. Warm up the engine, and then close the starter (choke) leve r when the engine runs smoothly. 6. Be sure the low coolant temperature indi - cator light has gone out before operation. (See page 17 for detailed information about the indicator li ght.
Operation 51 Pay particular attent ion to the safety informa - tion on page 6. Please read all w arning and notice label s on your snowmobil e. Also, read the Snowmobil - er ’ s Sa fety Handbook that i s supplied with your snowmobile. Learning to ride y our snowmobile Before you ride, always perform the pre-oper- ation checks listed on page 46.
Operation 52 Improper riding techniques such as abrupt throttle changes, excessiv e braking, incorrect body movements, or too much speed for the sharpness of the turn may cause the snow- mobile to tip. If your snowmobile begins to tip while turning, lean more into th e turn to regain balance.
Operation 53 Trav ersing a slop e W ARNI NG EWS00251 Driving across the face of a slope ( “ si de- hilling ” ) can lead to overturn or loss of control if proper techniques are not used. Follow these instructions to reduce your risk of an accident.
Operation 54 ● Sand ● Rocks ● Gras s ● Bare pavement Other surfaces that should be a voided for the sake of drive track and slide runn er life are: ● Glare ice surfaces ● Snow mixed with a.
Operation 55 ESU11394 Driving W ARNI NG EWS00300 Be sure to read the “ SAFETY INFORMA- TION ” section on page 6 and the “ Riding your snowmobile ” section on page 50 carefully before operating the snowmo- bile. TIP Make sure that the engine is w armed up enough before riding.
Operation 56 TIP The reverse buzzer beeps w hile the shift lever is in reverse. 2. While squeezing the brake lever, release the parking brak e by moving the parking brake lever to the right, and then release the brake lever. 3. Squeeze the throttle lever slowly to start out.
Operation 57 ● If transporting the snowmobile in an open trailer or truck, put a tight fitting cover on the snowmobile. A cover specificall y designed for your snowmobile is best. This will help keep foreign objects out of the c ooling vents, and also h elp protect the snowmo - bile against damage from debris on the road.
Periodic mainte nance and adjustment 58 ESU11452 Periodic inspection, adjustment, and lubrication will k eep your snowmobile in the safes t and most efficient condi tion possible.
Periodic maintenance a nd adjustment 59 ESU11461 Periodic m aintena nce char t for the emi ssion co ntrol sy stem Items marked with an asterisk sh ould be performed by a Yamaha d ealer as they re quire special tools, data and technical sk ills.
Periodic mainte nance and adjustment 60 ESU11564 General maintenance and lubrication chart ITEM REMARKS INITIAL EV ER Y PA G E 1 month or 800 km (500 mi) (40 hr) Season ally or 4000 km (2500 mi) (200 hr) Engine oil • Change (warm engine before draining).
Periodic maintenance a nd adjustment 61 TIP Brake system: ● After disassembling the master cylinder or caliper c ylinder, always change the b rake fluid. Regularly check the brake fluid le vel and add fluid if neces sary. ● Replace the oil seal s of the master cylinder and caliper cy linder every two years.
Periodic mainte nance and adjustment 62 ESU14111 Tool kit RS90GT / RS90LTGT / RST90 The owner ’ s tool kit is located in the storage compartment. (See page 31 for information on how to access the st orage compartment.
Periodic maintenance a nd adjustment 63 NOT ICE ECS00940 ● Be sure to slide the covers onto the short end of each hexa gon wrench be- fore placing the wrenches in the tool kit.
Periodic mainte nance and adjustment 64 To install a side cover 1. Fit the projection on the rear of the side cover into the hole in the fuel tank c over. 2. Fit the projections on the side cover into the slots as shown. 3. Tighten the fasteners. 4. Install the shroud.
Periodic maintenance a nd adjustment 65 5. Lift up the rear of the top cover, discon- nect the main switch coupler, and then remove the cover . To install the top cover 1. Connect the main s witch coupler. 2. Place the top cover in the original posi- tion, making s ure to fit the projections on the cover into the slots in the headlight unit.
Periodic mainte nance and adjustment 66 Top cover (RST90GT) To remove the top cover 1. Remove the shroud and the left side cov - er. (See the above procedures.) 2. Disconnect the auxiliary DC jack coupler. 3. Open the zippers on the left and right sides of the handlebar cover, and then re- move the cover .
Periodic maintenance a nd adjustment 67 3. Tighten the quick fastener sc rews. 4. Place the windshield stay rubber c overs in their o riginal posi tion. 5. Install the handlebar cover. 6. Connect the auxilia ry DC jack coupler. 7. Install the left side cover and the s hroud.
Periodic mainte nance and adjustment 68 NOT ICE ECS01040 ● Make sure that all cables, leads, and hoses are routed properly before clos- ing the shroud and installing the right side cover. ● When installing the right side cover, be sure to tighten the bolts and screws se - curely.
Periodic maintenance a nd adjustment 69 When installing the s park plug, always clean the gasket surface. Wipe off any grime from the threads and tighten the spark plug to the specified torque. NOT ICE ECS00382 Make sure that the spark plug caps are se- curely installed.
Periodic mainte nance and adjustment 70 6. To increase the throttle lever f ree play, turn the adjusting bolt in direction (a). To decrease the throttle leve r free play, turn the adjusting bolt in direction (b). 7. Tighten the locknut. 8. Install the headlight un it, making sure to fit the slots on its bottom onto the projec- tions on its sta y.
Periodic maintenance a nd adjustment 71 3. Loosen the locknut. 4. To increase the throttle lever f ree play, turn the adjusting bolt in direction (a). To decrease the throttle leve r free play, turn the adjusting bolt in direction (b). 5. Tighten the locknut.
Periodic mainte nance and adjustment 72 9. Fit the weatherstrip on the headlight unit into the recess in the top of the air filter case cover . 10. Install the headlight unit bolts and wind - shield stay bolts, and then tighten them to their specified torques.
Periodic maintenance a nd adjustment 73 The T.O.R.S. will be activated and the engine speed wi ll be limited to less than the clutch engagement speed. (See page 122 for the clutch engagement speed.
Periodic mainte nance and adjustment 74 6. Lift up the air filter element frame and check the air filter elemen t. If there is any snow on the air filter element, remove the element, bru sh off the snow, and then in- stall the air filter element.
Periodic maintenance a nd adjustment 75 3. Remove the air filter case cover by un- hooking the case fastener and the case cover fasteners. 4. Lift up the air filter element frame and check the air filter elemen t. If there is any snow on the air filter element, remove the element, bru sh off the snow, and then in- stall the air filter element.
Periodic mainte nance and adjustment 76 5. Remove the air filter case cover by un- hooking the fasteners. 6. Lift up the air filter element frame and check the air filter elemen t. If there is any snow on the air filter element, remove the element, bru sh off the snow, and then in- stall the air filter element.
Periodic maintenance a nd adjustment 77 10. Install the headlight unit bolts and wind - shield stay bolts, and then tighten them to their specified torques.
Periodic mainte nance and adjustment 78 NOT ICE ECS00482 ● Do not run the engine with too much or not enough oil in the oi l tank. Oil could spray out or the engine could be dam- aged.
Periodic maintenance a nd adjustment 79 TIP The engine oil should be between the “ H ” and “ L ” level marks on the dipstick . RS90GT / RS 90LTGT / RST90GT RST90 6. If the engine oil is below the “ L ” level mark, add sufficient oil of the recom- mended type to raise it to the “ H ” level mark.
Periodic mainte nance and adjustment 80 RS90GT / RS 90LTGT / RST90GT 5. Remove the bottom panel by removing the bolts. 6. Place an oi l pan un der the oil tank to col- lect the used oil. 7. Disconnect the oi l level gauge coupler. RS90GT / RS 90LTGT / RST90GT RST90 8.
Periodic maintenance a nd adjustment 81 RST90GT RS90GT / RS 90LTGT / RST90GT RST90 9. Place an oil pan under the engine to col- lect the used oil. 10. Remove the engine oil drain bol t and its gasket to drain the oil from the crank- case . TIP ● A “” mark is stamped on the crankc ase near the engine oil drain bolt for easy iden- tification.
Periodic mainte nance and adjustment 82 TIP Make sure that the O-ring is properly seated. 13. Install the new oil filter cartridge with an oil filter wrenc h, and then tighten it to the specified torque. 14. Install the engine oil drain bolts and their new gask et, and then tighte n the bolts to the specified torqu es.
Periodic maintenance a nd adjustment 83 18. Install and tighten the oil filler cap. 19. Start the engine, and then let it idle for several minutes while c hecking it for oil leakage.
Periodic mainte nance and adjustment 84 When the hissing sound has st opped, press down on the cap while turning coun- terclockwise and remove it. RS90GT / RS 90LTGT RST90 RST90GT RS90GT / RS90LTGT To ch eck t he co olant leve l 1. Place the snow mobile on a level surface and apply the parking brake.
Periodic maintenance a nd adjustment 85 4. Install the top cover. Bleeding the c ooling system The cooling sy stem must be bled if the cool - ant reservoir become s empty, if air can be seen in the cooling s ystem, or if there is a cooling system l eak.
Periodic mainte nance and adjustment 86 TIP If you find any leaks, consult a Yamaha deal- er. 7. Check the coolant level in the coolant reservoir. If it is not full, remove the cool- ant reservoir cap, fill the reservoi r with the recommended coolan t, and then install the cap.
Periodic maintenance a nd adjustment 87 2. Remove the shroud, the right side cover, and the top cover (RST90GT), or open the shroud (RST90). [See page 63 (RST90GT) or page 67 (RST90) for the procedures.] 3. Remove the co olant reservoir cap and add coolant until it reaches the “ COLD LEVEL ” mark.
Periodic mainte nance and adjustment 88 ESU13912 V-belt W ARNI NG EWS00402 ● Coming in contact with the rotating V- belt or clutch parts can ca use severe in- jury or death.
Periodic maintenance a nd adjustment 89 RS90GT / RS 90LTGT / RST90GT 4. Rotate the secondary sliding sheave clockwise and push it s o that it separates from the secondary fixed sh eave. 5. Pull the V-belt up over the secondary fixed sheave. 6. Remove the V-be lt from the secondary sheave assemb ly and primary s heave assembly.
Periodic mainte nance and adjustment 90 9. Tighten the V-belt position a djusting bolts. 10. Install the V-belt over the primary s heave assembly. 11. Rotate the sec ondary sliding s heave clockwise a nd push it so that it separates from the secondary fixed she ave.
Periodic maintenance a nd adjustment 91 RS90GT / RS 90LTGT / RST90GT 14. Install the drive guard, an d then install the left side cover and the shroud (RS90GT / RS90LTGT / RST90GT), or close the shroud (RST90). ESU13922 Drive chain housing To check the d rive chain ho using oil level 1.
Periodic mainte nance and adjustment 92 5. Install the dipstic k, making sure to align the notch in the dipstick hand le with the projection on the drive chain hou sing. 6. Install the right side cove r and the shroud (RS90GT / RS90LTGT / R ST90GT), or close the shroud (RST90).
Periodic maintenance a nd adjustment 93 Test the brake at a low speed when starting out to mak e sure that it is working properly. If the brake does not provide proper braking performance, inspect the brake for wear or brake fluid leakage. (See the following section for more details.
Periodic mainte nance and adjustment 94 3. Install the right side cove r and the shroud (RS90GT / RS90LTGT / R ST90GT), or close the shroud (RST90). To adjust the parking brake As the parking brake pads w ear, adjustment may be necessary to e nsure proper brake performance.
Periodic maintenance a nd adjustment 95 8. Install the right side cove r and the shroud (RS90GT / RS90LTGT / R ST90GT), or close the shroud (RST90). Checking the brake fluid level W ARNI NG EWS00460 Be careful that water does not e nter the master cylinder when refilling.
Periodic mainte nance and adjustment 96 NOT ICE ECS00560 Avoid scratching the skis w hen loading and unloading the snowmobile, when riding in areas with little or no snow, or on sharp edges such as concrete, curbs, e tc. This will wear or damage the skis.
Periodic maintenance a nd adjustment 97 If excessive free play is felt, consult a Yamaha dealer. RST90 To adjust the handlebar height 1. Remove the handle bar cover. 2. Loosen the handlebar bolts. 3. Move the handlebar up or down to adjust the handlebar height to the desired posi- tion.
Periodic mainte nance and adjustment 98 5. Install the handlebar cover. ESU13702 Drive tr ack and s lide runners Drive t rack W ARNI NG EWS00481 A broken track, track fittings or debris thrown by the drive track could be danger- ous to an operator or bystanders.
Periodic maintenance a nd adjustment 99 Measuring the drive track deflec tion 1. Lay the snowmob ile on its side. 2. Measure the drive track deflection wi th a spring scale. Pull at the center of the drive track with a force of 100 N (10 kgf, 22 lbf).
Periodic mainte nance and adjustment 100 4. Loosen the lock nut on the left and the right sides of the snowmobile, then align the drive track b y turning the ad justing bolt on each side. Shifted to right Shifted to left 5. Adjust the drive track defle ction to speci- fication.
Periodic maintenance a nd adjustment 101 2. Lift the rear of the snowmobile onto a suit- able stand to raise the driv e track off the ground. 3. Start the engine and rotate the driv e track one or two turns. Stop the engine. 4. Align the drive track by turning the left and right adjusting nuts.
Periodic mainte nance and adjustment 102 6. Recheck alig nment and deflection. If nec- essary, repeat steps 3 to 5 until the prop- er adjustment is achiev ed. 7. Lower the snowmobile to the ground. 8. Tighten the rear axle nut. Slide runners Check the slide runners for w ear and dam- age.
Periodic maintenance a nd adjustment 103 RS90GT RS90LTGT RST90 RST90GT ESU14181 Replacing a headlight bulb RS90GT / RS9 0LTGT 1. Remove the top cover. (See page 63 for removal procedure s.) 2. Remove the screws, and then remove the headlight access pa nel.
Periodic mainte nance and adjustment 104 3. Disconnect the he adlight coupler. 4. Remove the bulb ho lder cover. 5. Unhook the bu lb holder, and then remove the burnt-out bulb. 6. Install a new bulb, and th en hook the bulb holder onto the hea dlight unit.
Periodic maintenance a nd adjustment 105 4. Unhook the bu lb holder, and then remove the burnt-out bulb. 5. Install a new bulb, and then hook the bulb holder onto the h eadlight unit. NOTICE: Keep oil and your hands aw ay from the glass part of the bulb or its life and illumination will be affected.
Periodic mainte nance and adjustment 106 4. Disconnect the he adlight coupler. 5. Remove the bulb ho lder cover. 6. Unhook the bu lb holder, and then remove the burnt-out bulb. 7. Install a new bulb, and then hook the bulb holder onto the h eadlight unit.
Periodic maintenance a nd adjustment 107 11. Install the headlight unit bolts and wind - shield stay bolts, and then tighten them to their specified torques. 12. Install the top cover and the shroud. ESU14150 Adjusting the headlight beam s RS90GT / RS90LTGT / RST90GT 1.
Periodic mainte nance and adjustment 108 3. Close the shroud. ESU12290 Fittings and fasteners Check the tightness of the fittings and fasten - ers. Tighten in prop er sequence and torque if nec- essary. ESU14020 Battery The battery is located u nder the air filter case.
Periodic maintenance a nd adjustment 109 ESU14192 Replacing a fuse W ARNI NG EWS00550 Be sure to use the specified fuse. A wr ong fuse could cause electr ical system dam- age or A FIRE HAZARD. NOT ICE ECS00631 Be sure to tur n the main swit ch to the off position and disconnect the negative bat- tery lead to prevent accidental short-cir- cuiting.
Periodic mainte nance and adjustment 110 5. Loosen the joint clamp bo lts. 6. Slide the oil tank breather hose clamp away from the air filter case, and then dis - connect the oil tank breather hose .
Periodic maintenance a nd adjustment 111 10. Replace the blown fuse with one of the proper amperage. RS90GT / RS 90L TGT 1. Negative battery lead 1. Spare fuse 2. Fuel injection system fuse 3. Main fuse 1 1. Fuse box 2. “ IGN ” (ignit ion) fuse 3.
Periodic mainte nance and adjustment 112 RST90GT 11. Connect the negativ e battery lead by in- stalling the bolt. 12. Install the battery cover, and then hook the battery band onto the holder. 13. Install the air filter case by reversing the removal steps 4 – 7.
Periodic maintenance a nd adjustment 113 15. Fit the weatherstrip on the headlight unit into the recess in the top of the air filter case cover . 16. Install the headlight unit bolts and wind - shield stay bolts (RST90GT), and then tighten them to their specified torques .
Periodic mainte nance and adjustment 114 7. Lift up the air filter case, slide the crank- case brea ther hose clamp (air filter case side) down, disconnect the crankcase breather hose from the ai r filter case, and then remove the air filter case. 8. Disconnect the ne gative battery lead.
Periodic maintenance a nd adjustment 115 10. Connect the negative b attery lead. 11. Install the air filter case by reversing the removal steps 3 – 7.
Troubleshooting 116 ESU14162 Engine turns over but does not start 1. Fuel system ● No fuel supplied to combus tion cham- ber • No fuel in tank: Supply fuel. ↓ • Clogged fuel line: Clean fuel line. ↓ • Clogged injector (RS90GT / RS90LTGT / RST90GT): Ask a Yamaha deal er to check.
Troubleshooting 117 ↓ • Worn or damaged gasket: Replace gasket. ↓ • Worn or damaged piston and cylin - der: Ask a Yamaha deal er to check. Disch arged bat tery If the battery is discharged, the engine can be started using a fully-charged 12-vo lt battery and jumper cables.
Troubleshooting 118 5. Connect the other end of the red (+) jumper cable to the positive (+) terminal of the booster battery. 6. Connect the bla ck ( – ) jumper cab le to the negative ( – ) terminal of the boos ter bat- tery.
Troubleshooting 119 Engine power is low ● Low coolant temp erature indicato r light is flashing: Warm engine up. ● Faulty spark plugs: Clean or replace spark plugs. ● RST90: Incorrect carburetor jetting for al ti- tude or temperature: Ask a Yamaha dealer to check.
Storage 120 ESU13940 Long-term storage requires s ome preventive procedures to guard against deterioration. Cleaning Thoroughly clean the snowmobile, insi de and out, to remove the c orrosive salts and acids that can accumulate. Use Yam aha Mud, Grease, and Engine C leaner, or an eq uivalent product, to loosen mud, grease, and grime.
Storag e 121 (RS90GT / RS90LTGT / RST90GT) or carbu- retor throats (RS T90) while the engine is run- ning. NOTICE: Do not simply start the engine when in storage, starting the en- gine occasionally during the storage peri- od can cause more harm than good.
Specifications 122 ESU1246B Dimensions: Overall length: RS90G T 2805 mm (110 .4 i n) RS90L TGT 30 00 mm (118.1 in) RST 90 3135 mm (123 .4 in) RST90 GT 3185 mm (125 .4 in) Overall width: 1225 mm (48. 2 in) Overall heigh t: RS90G T 1160 mm (45. 7 in ) RS90L TGT 11 60 mm (45.
Specifications 123 Overa ll r educt ion rati o: RS90 GT 6 .02 – 1. 58 :1 RS90LTG T 6.18 – 1.63 :1 RST90 6. 74 – 1.77 :1 RST90GT 6.44 – 1.70 :1 Sheave dist ance: 267.0 – 27 0.0 mm (10 .51 – 10 .63 in) Sheave offs et: 13.5 – 16.5 mm (0.53 – 0.
Specifications 124 Tail/br ake light : RS90GT LED RS90LTG T LE D RST90GT LED Meter lig hting: RST9 0 14 V, 50 mA × 6 Meter lig hting: RS90GT LED RS90LTG T LE D RST90GT LED High beam indic ator lig ht.
Consumer information 125 ESU12481 Identification number records Record the frame serial number, engine serial number (Primary ID), an d key identification number in the s paces provided for assistance when ordering spare parts from a Yamaha dealer. Also, record and keep the ID n umbers in a separate place in case the snowmobile is sto- len.
Consumer information 126 ESU13461 Vehicle Emission Control Infor- mation labe l RS90GT / RS 90LTGT RST90 RST90GT The Vehicle Emission Control Information la- bel is affixed at the location in the illustration. This label shows specifications related to ex- haust emissions as required by federal law, state law and Environment C anada.
Consumer information 127 ESU12500 YAMAHA MOTOR CORPORATION, U .S.A. SNOWMOBILE LIMIT- ED WARRANTY Yamaha Motor Corporation, U.S.A . hereby warrants that new Yamaha snowmobiles purchased from an autho-.
Consumer information 128 YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL IMPLIED WAR- RANTIES OF MERCHANTABILITY AND FIT- NESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIM- ITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPO- RATION, U.
Consumer information 129 Q. What responsibility does my dealer have under this warranty? A. Each Yamaha snowmobile dealer is e xpected to: 1. Completely set up every new machine before sale. 2. Explain the operation, maintenance, and warranty requirements to your sat isfaction at the time of sale, and upon your request at any lat er date.
Consumer information 130 ESU12510 YAMAHA EXTENDED SERVI CE (Y.E.S.) U8JA11E0.book Page 130 Monday, June 14, 2010 10:22 AM.
Index A Air filter, checkin g .................. ........... ........ 73 Auxiliar y DC jack .. ........... ................. ........ 24 B Backrest (RST90 / RST90G T) ............... .. 30 Battery ....... ................. ........... ................
Index Shroud and covers, removin g and installi ng (RS90GT / R S90LTGT / RST90GT) ..... 63 Shroud and right sid e cover, opening and clo sing, rem oving and inst alling (RST90) ....... ........... ................. ........... .. 67 Skis and ski runners .
U8JA11E0.book Page 3 Monday, June 14, 2010 10:22 AM.
Y AMAHA MOT OR CO ., L TD . PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2010.06-0.7 × 1 CR ESU12520 DIC183.
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