Instruction/ maintenance manual of the product FX10RTRSY Yamaha
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OWNER’S MANUAL FX10RTRSY FX10XTY 8HK-28199-10 LIT-12628-02-80 ESU10012 Read this manual carefully before operating this vehicle..
ESU10041 Read this manua l carefully before opera ting this vehicle. Thi s manual shou ld stay with this ve hicle if it is sol d. U8HK10E0.book Page 1 Tuesday, June 10, 2008 1:58 PM.
Introduction ESU10121 Congratulations on your purchase of a Yamaha snowmob ile. This model is the result of Yamaha’s vast experience in the produc- tion of fine s porting and touring snowmobiles. It represents the high degree of craftsmanship and reliability that have made Yamaha a lead- er in these fields.
Important manual information ESU10151 Particularly important information is distin - guished in this manual by the following no ta- tions. This is the safety alert symbol. It is used to alert you to potentia l personal inj ury haz- ards. Obey all safety messages that follow this symbol to avoid pos sible injury or death.
Contents Location of the importa nt labels ..... 1 Safety informa tion . ............. .............. 3 Description ....... ............. ............ ........ 5 Control functions ................ ............. . 8 Main swi tch ................. .....
Contents Troubleshooting ................. ............ 70 Storage ............. ............. ............ ...... 73 Specifica tions ........ ............. ............ 75 Consumer information ........ ............ 77 Identific ation num ber rec ords .
Location of the important labels 1 ESU10214 Read and understand a ll of the labels on your ve hicle. They contain important information for safe and proper operati on of your vehicle. Ne ver remove any labels from your vehicle. If a label becomes difficult to read or come s off, a r eplacement label is av ailable from your Yamaha deal- er.
Location of the important labels 2 A TTENTION 8ET -2815K-10 NO TICE 8ET -2815K-00 3 FX10RTRS 3 FX10XT 4 7 FX10XT 56 W ARNING This unit contains high pressure nitrogen gas. Mishandling can cause explosion. • Read owner ’ s manual for instructions. • Do not incinerate, puncture or open.
Safety information 3 ESU10183 As the vehicle ’ s owner, you are responsible for the safe and proper operation of your snowmobile. When you ride yo ur snowmo- bile, you must know and use the foll ow ing for your safety. Severe injury or death m ay result if you ignore any of the following .
Safety information 4 ● Many surfaces such as ice and hardpacked snow require much longer stopping distanc - es. Be alert, plan ahead and begin deceler- ating early. The best braking method on most surfaces is to releas e the throttle and apply the brake gentl y — not suddenly.
Description 5 ESU10260 9 11 FX10RTRS 5,6,7,8 4 10 FX10XT 9 1,2,3 1,2,3 11 5,6,7,8 4 10 1. Storage pouch 2. T ool kit 3. Coolant reser v oir 4. Air filter 5. Battery 6. Main fuse 7. Oil fill er cap 8. Fuse box 9. T ail/b rak e light 10. Slide rail sus pension 11.
Descripti on 6 11 12 12 3 4 5 6 7 8 13 14 15 16 17 18 19 20 21 22 23 9 10 1. Brake le ver 2. P ar king brake le ver 3. Grip/thumb war mer adjustment swit ch 4. Headlight beam s wit ch 5. Engine stop s wit ch 6. Th ro ttle lever 7. Main s witch 8. Shift le ver 9.
Description 7 TIP ● The snowmob ile you have purchased may differ sligh tly from those shown in the figures of this manual. ● Design and spec ifications are subjected to change without no t ice.
Control functions 8 ESU10292 Main switch The main switch controls the ignition and lighting systems. The various positions are described below. Off The ignition circuit is sw itched off. The key can be removed onl y in this position. On The ignition circuit is sw itched on.
Control functions 9 tle valves fail to return to the idle position when the throttle lever is relea sed. (See page 75 for the clutch engagement speed .
Control functions 10 ● a digital speedometer (which sho ws the riding speed) ● an odometer (which shows the total dis- tance traveled) ● a tripmeter (which shows the distance trav- eled since it.
Control functions 11 ESU10472 Low coolant temperature indi- cator light “” The low coolant temperature indicator light comes on when th e coolant temperature is low and informs the rider that the snowmobile should be warmed up. After the engine is started, warm it up until th e indicator light goes off.
Control functions 12 TIP The snowmobile must be s topped on a level surface to obtain an ac curate fuel meter read- ing, since the reading changes according to the movement and inclination of the snowmo - bile.
Control functions 13 If the oil level w arning indicator and the w arn- ing light come on, place the snowmobile on a level surface and a llow it to idle for one minute. If the oil level w arning indicator and the w arn- ing light go off, the engine oil level is sufficient, however it is getting low.
Control functions 14 ESU10531 Engine stop switch “” The engine s t op switch i s used to st op the en- gine in an emergency. Simply push the stop switch to s top the engine. To start the engine, pull the stop switch and proceed with starting the engine.
Control functions 15 ESU10560 Brake l e ver The snowmobile is stopped by braki ng the en- tire drive system. Squeeze the brake lever towards the handle - bar grip to stop the snowmobile . TIP When the brake lever is operated, the brake light will illuminate .
Control functions 16 ESU13032 Shift lever The shift lever is used to put the snowmobile into forward or reverse. Before shifting, wait for the snowmo bile to come to a complete stop with the engine i dling. Pull the shift lever out, slide it to “ FWD ” or to “ REV ” until it stops, and then push it back in.
Control functions 17 ESU12733 Drive guard W ARNING EWS00401 ● Coming in contact with the rotating V- belt or clutch parts can ca use severe in- jury or death.
Control functions 18 2. Align the slots in the rear of the drive guard with the project ions on the drive guard rear holder, and then insert the drive guard locking pin into the h older. ESU13041 Storage pouch The storage pouch is located under the shroud.
Control functions 19 NOT ICE ECS00950 ● When installing the storage pouch, make sure that the swivel hook is se- curely hooked onto the bracket. ● Before starting the engine, make sure that the tool kit is securely fastened and that the storage pouch zipper is com- pletely closed.
Control functions 20 4. Be sure the fuel tank cap is closed se- curely by turning it clockwise. W ARNING EWS00680 Gasoline is poisonous and can cause inju- ry or death.
Control functions 21 1. Loosen the locknut. 2. To increase the s pring preload and th ere- by harden the s uspension, turn the ad - justing nut in direction ( a). To decrease the spring preload and thereby soften the suspension, turn the adjusting nut in di- rec ti on (b ).
Control functions 22 NOT ICE ECS00710 Make sure that there is no load on the shock absorbers and that they are fully ex- tended before making a ny air pressure a d- justments. 1. Place the snow mobile on a level surface and apply the parking brake. 2.
Control functions 23 TIP To allow pressure to escape from t he pump and the shock abs orber, push the button half- way down and hold it. To allow only a small amount of pressure to escape, push the but- ton all the way down and quick ly release it. 6.
Control functions 24 Rebound damping force The rebound damping force of each shock absorber can be adjusted by turning its re- bound damping force adjusting knob. To increase the rebound damping force, turn the adjusting k nob in direction (a). To de- crease the rebound damping force, turn the adjusting knob in direction (b).
Control functions 25 Center shock absorber 1. Loosen the locknut. 2. To increase the s pring preload and th ere- by harden the s uspension, turn the ad - justing nut in direction ( a). To decrease the spring preload and thereby soften the suspension, turn the adjusting nut in di- rec ti on (b ).
Control functions 26 ESU13440 Adjusting the damping forces of the center an d rea r shoc k ab sorbe rs (FX10RTRS), or damping force of the rear sh ock abs orber (FX10XT ) NOT ICE ECS00881 ● Do not continue to turn the adjuster in direction (a) after it stops.
Control functions 27 Rear shock absorber To increase th e compression damp i ng force (for fast compression dam ping), turn the ad- justing bolt in direction (a).
Control functions 28 ESU13013 Adjusting the contr ol rods (FX10XT) W ARNING EWS00770 The left and right adjusting nuts must be set to the same position. Uneven settings can cause poor handling and loss of sta- bility. The weight transfer c an be adjusted by tur n- ing the adjusting nuts on the control rods .
Control functions 29 3. Tighten the lo cknut while holding th e ad- justing nut in place. 1. Red paint area 2. Adjustable r ange 3. Standard position Lock nut tig htening torque: 25 Nm (2.
Pre-operation checks 30 ESU11071 Inspect your vehicle each tim e you use it to make sure the vehicle i s in safe operating c ondition. Always follow the inspection and mai ntenance procedures and schedules described in the Owner ’ s Manual.
Pre-operation checks 31 Drive track • Check f or deflection, wear and dam age. • If necessar y , have Y amaha dealer replace track. 63 Slide runners • Check f or wear and dam age. • If necessar y , have Y amaha dealer replace slide runners. 63 Steering • Check f or excessive free pla y .
Operation 32 ESU13210 TIP This model is equipped with an engine oil pressure switch to stop the engine in case an engine oil press ure drop is detected.
Operation 33 ESU11310 Break- in There is never a more important period in the life of your engine than the period between 0 and 500 km (300 mi). For this reason, you should read the following material carefully . Since the engine is br and new, do not put an excessive load on it for the first 500 km (300 mi).
Operation 34 The beginning operator s hould select a large flat area to become famil iar w ith the snowmo - bile. Make sure that this area is free of obsta- cles and other traffic . You should practice control of the throttle a nd brake, and master turning techniques in this area before trying more difficult terrain.
Operation 35 risk of an accident. Do not t ry steeper or more difficult inclines until you have de- veloped your skill on gentle slopes. You should practice first on gentle slopes. Try more difficult c limbs only after you have de- veloped your skill.
Operation 36 the seat and the foot of your uphill leg on the running board. This position w ill make it easi - er for you to shift your body weight as need ed. Snow and ice are slippery, so be prepared for the possibility that your snowmobile could be- gin to slip sidew ays on the slope.
Operation 37 ● Always check the drive tr ack for damage or maladjustment before operating the snowmobile. ● Do not operate the snowmobile if you find damage to the drive track. NOT ICE ECS00350 Ride on fresh snow frequently. Operating on ice or hard-packed snow will rapidly wear the slide runners.
Operation 38 ● Reduce speed and avoid sharp turning when operating the snowmobile in r e- verse. 1. To select the desired opera ting position, pull the s hift lever out, s lide it to “ FWD ” or to “ REV ” until it stops, and then push it back in.
Operation 39 ESU11430 Transporting When transporting your snowmobi le on a t rail- er or in a truck, observ e the following recom - mendations to help protect it from dam age: ● If transporting the snowmobile in an open trailer or truck, put a tight fitting cover on the snowmobile.
Periodic mainte n ance and adjustment 40 ESU11451 Periodic inspection, adjustment, and lubrication will k eep your snowmobile in the safest and most efficient condi t ion possible.
Periodic maintenance a nd adjustment 41 * Crankcase breather system • Check breather hose f or cracks or damage. • Replace if necessary . — * Fuel lin e • Check fuel hose f or cracks or damage. • Replace if necessary . — * Fuel injection • Check synchronization.
Periodic mainte n ance and adjustment 42 ESU11561 General maintenance and lubrication chart ITEM REMARKS INITIAL EV ER Y PA G E 1 month or 800 km (500 mi) (40 hr) Season ally or 4000 km (2500 mi) (200 hr) Engine oil • Change (warm engine before draining).
Periodic maintenance a nd adjustment 43 TIP Brake system: ● After disassembling the master cylinder or caliper c ylinder, always change the b r ake fluid. Regularly check the brake fluid le vel and add fluid if necessary. ● Replace the oil seal s of the master cylinder and caliper cy linder every two years.
Periodic mainte n ance and adjustment 44 ESU13001 Tool kit The service information includ ed in this man- ual and the tools provided in the owner ’ s tool kit are intended to assist you i n the perfor- mance of preventiv e maintenance and minor repairs.
Periodic maintenance a nd adjustment 45 Left and right side covers To remove a side cover 1. Remove the shroud. (See above for re- moval procedures.) 2.
Periodic mainte n ance and adjustment 46 is too long, ov erheating and engine damage may result. If the reach is too short, spark plug fouling and poor performance may result. Al- so, if the reach is too short, carbon will form on the exposed threads resulting in com bustion chamber hot spots and thread damage.
Periodic maintenance a nd adjustment 47 ● Make sure that the thro ttle lever moves smoothly with the engine off before checking the T.O.R.S. ● Make sure that the parking brake is ap- plied. ● Do not rev the engine to the point that the clutch engages.
Periodic mainte n ance and adjustment 48 1. Remove the shroud, the left side cover, and the r ight side cov er. (See page 44 for removal procedures.) 2. Remove the headlight unit stay quick fas- teners and disconnec t the air tempera- ture sensor coupler.
Periodic maintenance a nd adjustment 49 8. Connect the air temperature sens or cou- pler and install the headl ight unit stay quick fastener s. 9. Install the ri ght side cover, the le ft side cover, and the shroud.
Periodic mainte n ance and adjustment 50 2. Start the engine, warm it up for 10 – 15 minutes, and then turn it off. TIP ● The engine can also be warmed up by driv- ing the snowmobile for 10 – 15 minutes. ● After operating the snowmobile, allow the engine to idle for at least 10 seconds before turning it off.
Periodic maintenance a nd adjustment 51 7. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap. 8. Connect the oil leve l gauge coupler. 9. Install the right side cover and the shro ud. To change the engine oi l (w ith or without oil fil- ter cartridge replacement) 1.
Periodic mainte n ance and adjustment 52 7. Remove the oil filler cap, cy linder head cap, and drain bolt to drain the oil from the oil tank. 8. Place an oil pan under the engine to col- lect the used oil. 9. Remove the engine oil drain bolt to drain the oil from the crankcase.
Periodic maintenance a nd adjustment 53 14. Add 2.0 L (2.11 US qt, 1.76 Imp.qt) of the recommended en gine oil to the oil tank, and then install and tighten the oil filler cap and the cylinder head c ap. 15. Start the engine, warm it up for several minutes, and then turn it off.
Periodic mainte n ance and adjustment 54 21. Ins tall the drive guard, the right side cov- er, the left side cover, and the shroud. ESU12825 Cooling syst em The coolant level should be checked before each ride. In addition, the cooling sy stem must be bl ed at the intervals specifie d in the periodic maintenance and lu br ication chart.
Periodic maintenance a nd adjustment 55 Bleeding the c ooling system The cooling sy stem must be bled if the cool- ant reservoir become s empty, if air can be seen in the cooling system, or if t here is a cooling system l eak. Consult a Yamaha deal- er.
Periodic mainte n ance and adjustment 56 injury or death from a broken V-belt or other part should it come off t he snow- mobile while it is in operation. NOT ICE ECS00830 Never run the engine with the V- belt re- moved. Clutch components can be dam- aged.
Periodic maintenance a nd adjustment 57 TIP Apply the parking brake before replacing the V-belt. 1. Remove the shroud and the left side cov - er, and then remove the drive guard. (See pages 17 and 44 for removal proce- dures.) 2. Rotate the secondary sliding sheave clockwise and push it s o that it separates from the secondary fixed sh eave.
Periodic mainte n ance and adjustment 58 7. Tighten the V-belt position a djusting bolts. 8. Install the V-belt over the primary s heave assembly. 9. Rotate the sec ondary sliding s heave clockwise a nd push it so that it separates from the secondary fixed she ave.
Periodic maintenance a nd adjustment 59 4. Remove the dipstick and chec k that the oil level is within the range shown at the bottom of the dipstick. If the oil does not reach the bo t tom of the dipstick, add suf- ficient oil of the recom mended type to raise it to the correc t level.
Periodic mainte n ance and adjustment 60 NOT ICE ECS00060 Make sure that the brake lever end does not project out over the handlebar end. This will help prevent brake lever damage when the snowmobile is placed on its side for service. Test the brake at a low speed when starting out to mak e sure that it is working properly.
Periodic maintenance a nd adjustment 61 5. Tighten the parking brake cable lo cknut. 6. Turn the parking brake pad adjusting bolt in or out to adjust t he clearance between the parking brake pads and the brake disc. 7. Tighten the parking brake pad lock nut.
Periodic mainte n ance and adjustment 62 ● All oil seals of the master cylinder and cali- per cylinder ● The brake hose ESU12142 Skis and ski runners Check the skis and ski runn er s for wear and damage.
Periodic maintenance a nd adjustment 63 If excessive free play is felt, consult a Yamaha dealer. ESU12173 Drive tr ack and s lide runners Drive t rack W ARNING EWS00480 A broken track, track fittings or debris thrown by the drive track could be danger- ous to an operator or bystanders.
Periodic mainte n ance and adjustment 64 3. If the deflection is incorrect, adjust the drive track. Adjusting the drive track 1. Lift the rear of the snowmobile onto a suit- able stand to raise the driv e track off the ground. 2. Loosen the rear axle nut.
Periodic maintenance a nd adjustment 65 Shifted to right Shifted to left 5. Adjust the drive tra ck deflection to speci - fication. NOT ICE: The right and left ad- justing nuts should be turned an equal amount. [ECS005 92] 6. Recheck align ment and deflection.
Periodic mainte n ance and adjustment 66 W ARNING EWS00511 Do not grease the throttle cable because it could become frozen, which could cause loss of control. Apply a dab of grease onto the cable end only. FX10RTRS FX10XT ESU12852 Replacing a headlight bulb 1.
Periodic maintenance a nd adjustment 67 4. Unhook the headligh t bulb holder, and then remove the burnt-out bulb. 5. Install the new bulb, and the n hook the bulb holder onto the headlight unit. NOTICE: Keep oil and your hands away from the glass part of the bulb or its life and illumination will be affect- ed.
Periodic mainte n ance and adjustment 68 ● INTERNAL: Dr ink large quantities of wa- ter or milk. Follow with milk of magne- sia, beaten egg, or vegetable oil. Call physician immediately. ● EYES: Flush wit h water f or 15 minutes and get prompt medical attention.
Periodic maintenance a nd adjustment 69 4. Connect the negative ba ttery lead. 5. Install the right side cover and the shroud . TIP If the fuse immediately blows again, as k a Yamaha dealer to inspect the snow mobile. 1. Main fuse 2. Spare fuse 3. Fuel injection system fuse 1.
Troubleshooting 70 ESU12886 Engine turns over but does not start 1. Fuel system ● No fuel supplied to combus tion cham- ber • No fuel in tank: Supply fuel. ↓ • Clogged fuel line: Clean fuel line. ↓ • Clogged injector: Ask a Yamaha deal er to inspect.
Troubleshooting 71 3. Connect the red (+) jumper cab le to the positive (+) term inal of the dis c harged battery. 4. Connect the other end of the red (+) jumper cable to the positive (+) terminal of the booster battery. 5. Connect the bla ck ( – ) jumper cab le to the negative ( – ) terminal of the boos ter bat- tery.
Troubleshooting 72 2. Drive track does not move: Foreign ob- ject is caught in the drive track, or slide runners have melted to the slide metal due to lack of lub rication. 3. Tight, loose, or broken drive chain: Ask a Yamaha dealer to inspect. V-belt tw ists 1.
Storag e 73 ESU12433 Long-term storage requires s ome preventive procedures to guard against deterioration. Cleaning Thoroughly clean the snowmobile, inside and out, to remove the c orr osive salts and acids that can accumulate. Use Yam aha Mud, Grease, and Engine C leaner, or an eq uivalent product, to loosen mud, grease, and grime.
Storage 74 Surface protection Apply a coat of wax to p ainted surfaces. Apply suitable protectants to the exterior of the en - gine, drive track, and to other metal, plastic, and rubber parts. Battery Remove the battery from the snowmobile. Store it in a cool , dry place that is above 0 ° C (32 ° F), but less than 30 ° C (90 ° F).
Specifications 75 ESU12466 Dimensions: Overall length: FX10R TRS 2805 mm (110.4 in) FX1 0XT 3045 m m (11 9.9 in) Overall width: 1180 mm (46.5 in ) Overall heigh t: FX10R TRS 1140 mm (44.9 in) FX1 0XT 1160 m m (45 .7 in) Dry weigh t: FX10R TRS 240. 0 kg ( 529 l b) FX1 0XT 246 .
Specifications 76 Eng ine o il quan tity : With oil filt er car tridge repla cem ent: 3.2 L (3.38 US qt, 2. 82 Imp .qt) Withou t oil filt er cart ridge re place ment: 3.
Consumer information 77 ESU12480 Identification number records Record the frame serial number, engine serial number (Primary ID), an d key identification number in the s paces provided for assistance when ordering spare parts from a Yamaha dealer. Also, record and keep the ID n umbers in a separate place in case the snowmobile is sto- len.
Consumer information 78 ESU12500 YAMAHA MOTOR CORPORATION, U .S.A. SNOWMOBILE LIMIT- ED WARRANTY Yamaha Motor Corporation, U.S.A . hereby warrants that new Yamaha snowmobiles purchased from an autho- .
Consumer information 79 YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL IMPLIED WAR- RANTIES OF MERCHANTABILITY AND FIT- NESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIM- ITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR CORPO- RATION, U.
Consumer information 80 Q. What responsibility does my dealer have unde r this warranty? A. Each Y amaha snowmobile dealer is e xpected to: 1. Completely set up every new machine before sale. 2. Explain the operation, maintenance, and warranty requirements to your sat isfaction at the time of sale, and upon your request at any lat er date.
Consumer information 81 ESU12510 YAMAHA EXTENDED SERVI CE (Y.E.S.) U8HK10E0.book Page 81 Tuesday, June 10, 2008 1:58 PM.
Index A Air filter, checkin g .................. ........... ........ 47 B Battery ....... ................. ...................... ........ 67 Brake and parking b rake ............. ............. 59 Brake lever ............................ ..........
Index Transport ing ............... ...................... ........ 39 Troubles hooting ......... ...................... ........ 70 V Valve cl earance.......... ................. ............. 49 V-belt .......................... ....................
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Y AMAHA MOT OR CO., L TD . PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.06 - 1.5 × 1 CR ESU12520.
An important point after buying a device Yamaha FX10RTRSY (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Yamaha FX10RTRSY yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Yamaha FX10RTRSY - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Yamaha FX10RTRSY you will learn all the available features of the product, as well as information on its operation. The information that you get Yamaha FX10RTRSY will certainly help you make a decision on the purchase.
If you already are a holder of Yamaha FX10RTRSY, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Yamaha FX10RTRSY.
However, one of the most important roles played by the user manual is to help in solving problems with Yamaha FX10RTRSY. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Yamaha FX10RTRSY along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
