Instruction/ maintenance manual of the product 128 Xerox
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V ersio n 51.xx, October 2006 701P25101 DocuT ech 128/155/180 HighLight Color Operator Guide.
Prep ar ed b y: Xerox Corporation Global Knowledge and Language Services 800 Phillips Road Bldg. 845-17S W ebster , New Y ork 14580 USA ©2006 by Xerox Corporation.
DocuT ech 128/155/1 80 HighLight Col or Operator Guide i Product Recycling and Disposal If you are managing the disposal of your Xerox product, pleas e note that the produ ct contai ns le ad, mercury and other materi al s whose disposal may be regulated due to envi ronment al consid erations in cert ain countries or states.
ii DocuT ech 128/155/180 High Light Color Operator Guide.
DocuT ech 128/155/ 180 HighLight Color Operator Gui de iii 1 Safety notices System s afety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Laser safe ty . . . . . . . . .
iv DocuT ech 128/155/180 High Light Color Operator Guide Waste c ontainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -27 Wire Modul e Remo val and Re placemen t . . . . . . . . . . . . . .
DocuT ech 128/155/ 180 HighLight Color Operator Gui de v Stock sati sfactio n guide s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 5 Using non -standa rd stock . . . . . . . . . . . . . . . . . . .
vi DocuT ech 128/155/180 High Light Color Operator Guide.
DocuT ech 128/155/1 80 HighLight Col or Operator Guide vii Introduction The DocuT ech 128/155 /180 HLC Operato r Guide i s one of a number of publications that make up the Xerox Document Servic es Pla tform Se rie s.
viii DocuT ech 128/155/180 High Light Col or Operator Guide Introduct ion • “T echnical informati on” contains the har dware and softwar e capaci ty guidelines for the DocuT ech 128/155/180 HLC systems. • “Supplies ” lists the supplies tha t you might want to keep in stock, and the inf ormation you ne ed to o rder them.
DocuT ech 128/155/1 80 HighLight Col or Operator Guide 1-1 1 Safety notices System safety It is your res ponsibility to ensure your Xerox equipment is sa fe at all times. Thi s section includes equipment safety notic es related to laser s afety , ozone safet y , and o peration s afety .
1-2 DocuT ech 128/155/180 High Light Col or Operat or Guide Safety not ices Ozone safety This product produces ozone du ri ng normal oper ation. The ozone produced i s dependent on copy volume and is heavi er than air .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 1- 3 Safety not ices – The power ca ble is da maged or fra yed. – Liquid is spil led into the syste m. – The system is exposed to water . – Any part of the system is damaged. • Always use material s and suppl ies specifical l y designed for your Xerox equi pment.
1-4 DocuT ech 128/155/180 High Light Col or Operat or Guide Safety not ices W ARNING: This system is certified manufa ctur ed and tested in compliance wit h str ict safety and rad io fr equenc y interfere nce regulati ons.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 1- 5 Safety not ices In the event of p roblems, you shou ld cont act your local Xer ox represent ative i n the fi rst inst an ce.
1-6 DocuT ech 128/155/180 High Light Col or Operat or Guide Safety not ices Check your underst anding Please review th e questi ons and answers that follow to ensure that you underst and the Electri city at Work Regul ation in England and W ales.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 1- 7 Safety not ices MUST BE CARRIED OUT ONL Y BY PERSONS WHO POSS ESS THE RELEV ANT SKILL, KNOWLEDGE AND EXPERIENCE TO CARR Y OUT SUCH TESTS. Please cont act the Xerox Europe Customer Service Organizat ion for fu rt her informa tion.
1-8 DocuT ech 128/155/180 High Light Col or Operat or Guide Safety not ices.
DocuT ech 128/155/1 80 HighLight Col or Operator Guide 2-1 2 System component s The Xerox DocuT ech HLC printers are electroni c repr ographics systems.
2-2 DocuT ech 128/155/180 High Light Col or Operat or Guide System component s Optional Co mponents • Inverter Feeder/S tack er and up t o 3 Feeder/ S tackers • 2-T ray Int erposer and Finis her (.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 3 System component s Dat a formats supported The Xerox DocuT ech 128/155/180 HLC can print the following data for mats: • ASCII • LCDS* • IPDS* • PCL • PDF •P o s t S c r i p t •T I F F • PPML NOTE: * Not supported on the Produc tion pub lisher conf igurat ion at this tim e.
2-4 DocuT ech 128/155/180 High Light Col or Operat or Guide System component s St ock specifications The success of any print run depends on proper selection, care, and handling of the p aper or oth er sto ck that is used.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 5 System component s • Predril led pa per: Has holes for use i n binders or binder r ings. Before loadi ng predr illed p aper , fan it to remove any loose plugs that coul d cause p aper jams.
2-6 DocuT ech 128/155/180 High Light Col or Operat or Guide System component s System sof tware and job fl ow This section descri bes how the system sof tware processes are used as a typica l job f lows th rough the system. NOTE: There are no job flow differe nces between the High volume print er and the Production publ is her config urat ions.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 7 System component s Output queue Afte r decomposition, the jo b is stored in the output queue. Prin ter The marker trans fers the job from the Out put Queue to the prin ter . Afte r the job has s uccessfully pr inted, it is removed from the Output Queue and also from the Input Queue.
2-8 DocuT ech 128/155/180 High Light Col or Operat or Guide System component s High vol ume printe r The components , special features, and confi gurations of the Xerox DocuT ech 128/155/ 180 HLC print er are s hown in the followi ng figures. Figure 2 -2.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 9 System component s Processor f eeder/ p aper trays T wo processor feeder /p aper trays (trays 1 and 2) are lo cated in the main par t of the printer . T rays 1 and 2 can handle paper sized from 8 by 1 0 inches / 203 by 254 mm to 9.
2-10 DocuT ech 128/155/180 High Light Color Operator Guide System component s Paper Level indicators Di splay the approximate quant ity of paper in the t ray . Each display shows p aper by quar ter reams up to one ream, and then by full reams. The green indi cat or appears above it s Paper Level indicator .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 1 1 System component s Inve rte r f eed er/s tacker NOTE: High volume pr inter c onfiguration only Each output feeder/st acker has offset ting cap ability and a cap acity of 2500 s heets of 20 pound or 80 gsm p aper .
2-12 DocuT ech 128/155/180 High Light Color Operator Guide System component s Figure 2 -5. High ca paci ty st ack er bin contr ol p anel 1. Ready to Unl oad indic ator on stack er bins 2. Please W ait indicator on stack er bins 3. Bin Unload button on st acker 4.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 13 System component s High-cap acity st ackers The high-c apaci ty st acker (HCS) bins are loca ted in the top half of the feeder /sta cker modules, ac cessed throug h double doors.
2-14 DocuT ech 128/155/180 High Light Color Operator Guide System component s Production publisher The standar d base components, speci al features, and configur ati ons of the Xerox DocuT ech 180 HLC production publisher pri nter are shown in the followi ng fi gures.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 15 System component s Interposer NOTE: Production pu blisher confi guration only The two-tray In terposer module is locat ed between the print engine and th e Finisher . The Inte rposer insert s blank or pr eprinted sheet s as requi red.
2-16 DocuT ech 128/155/180 High Light Color Operator Guide System component s Finisher NOTE: Production pu blisher confi guration only Figure 2 -10. Finisher In the finisher , prints can be collat ed, and stitched or bound, as required fo r a job. The following list s the fini sher component s: 1.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 17 System component s The st acker NOTE: Production pu blisher confi guration only The stack er collect s unfinished or fi nished stitched or bound j obs.
2-18 DocuT ech 128/155/180 High Light Color Operator Guide System component s DF A support The bypass transpor t meet s the Xerox Document Feedi ng and Finishing Archi tecture (DF A) specif i cations.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 19 System component s High volume printer p a per p ath The followi ng fi gure shows t he path th e p aper takes t hrough the high volume prin ter . Figure 2 -1 1. Route of p aper through the high vol ume printer 1.
2-20 DocuT ech 128/155/180 High Light Color Operator Guide System component s 4. High-cap acity f eeder tray 4 a. Side 1 of sheet l eaving feeder t ray b. Drill ed holes ( on right edge) c. Origin 0,0: portrait orient ati on 5. Paper inve rter 6. Duplex invert er 7.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 21 System component s Production publisher paper p a th The followi ng fi gure shows t he path th e p aper takes t hrough the producti on publisher . Figure 2-12. Route of p aper through the producti on publis her 1.
2-22 DocuT ech 128/155/180 High Light Color Operator Guide System component s High volume printer byp ass transport p ap er p ath Figure 2 -13. Byp ass transport p aper path (high v olume printer confi guration shown) 1. Sheet p ath 2. Exit r ollers 3.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 23 System component s The System System Hardw are The basic hardware component s of the DocuT ech 128/155/180 HLC systems are the DocuSP controll er and the printer . The DocuSP controller The DocuSP controlle r is the connection between you and the system.
2-24 DocuT ech 128/155/180 High Light Color Operator Guide System component s Access ing DocuSP re mote ly (Remote W orkflow) Remote Wor kf low , a remote graphical user interface (GUI ), is availabl e for inst alla tion fro m a CD. Remote W orkflow allows you to manage you r DocuSP-based p rinters from a singl e PC or Sun workst ation.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 25 System component s The DocuSP T ape Client software enables t ransmi ssi on of data from a cartridge or open reel tap e to the DocuSP controller via the Socket gateway . The 4 GB external SCSI quarter inch cartridge (QIC) t ape drive is an externa l device.
2-26 DocuT ech 128/155/180 High Light Color Operator Guide System component s Figure 2 -15. Periphe ral cabinet 1. 9-track magnet ic t ape drive 2. 18/36-tr ack car tridge tape dri ve Paper sizing and print speed The print er paper trays have edge gui de sensors that det ect paper length and wid t h.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 27 System component s Long and short edge feeding T o feed through the pri nter , the leadi ng edge of the p aper must be at least 10 inches long.
2-28 DocuT ech 128/155/180 High Light Color Operator Guide System component s.
DocuT ech 128/155/1 80 HighLight Col or Operator Guide 3-1 3 Routine maintenance This sect ion describes the rout ine acti vities you p erform to maint ain the reliabil it y and produ ctivity of your pri n t er .
3-2 DocuT ech 128/155/180 High Light Col or Operat or Guide Routine mainte nance approved or recommended by Xerox. If you use other supplies, you may damage the system. • Keep supplies in st ock as listed in the Service and su pplies chapter . • Whenever you use or remove a part from the system, handle the part carefully .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 3 Routine mainten ance Paper Y ou can add t he same kind of p aper to a tray when the suppl y is low withou t stopping the printe r . Y ou must have the s ame p aper or stock loaded in t wo tray s for the system to conti nue pri nting while you are loading the other tr ay .
3-4 DocuT ech 128/155/180 High Light Col or Operat or Guide Routine mainte nance Figure 3-2 Recommended te mperature and humidi ty for paper storage Conditio ning paper Because temper ature and humi dity af fect p aper per formance in the pri nter , you need to condit ion p aper before usi ng it.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 5 Routine mainten ance T able 3- 1. Paper cond itioning Example: If you want to move t en cartons of paper f rom a storage area with a temperat ure of 90 o F . to an operating area wit h a temperatur e of 70 o F.
3-6 DocuT ech 128/155/180 High Light Col or Operat or Guide Routine mainte nance Adding paper to tray 1 or 2 The foll o wing steps mus t be perfor med to add p aper to tray 1 or 2 . 1. Press the T ray unl ock button on the front of the tr ay . W ait for the red "Please wait" lig ht to go of f.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 7 Routine mainten ance For stock outsi de the r ecommended limit s, ref er to the "T echnical infor mati on" chapter in this guide. Figure 3-4 Positi oning the st ack 8. Move the r ear guide forward unt il it touches the e dge of the stac k.
3-8 DocuT ech 128/155/180 High Light Col or Operat or Guide Routine mainte nance In U.S. markets – 1 1.1 to 1 1.4 inches/282 to 290 mm – 1 1.8 to 12.1 i nches/ 300 to 307 mm – 13 to 13. 5 inches/3 30 to 3 43 mm In non-U. S. market s – 1 1.1 i nches to 1 1.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 9 Routine mainten ance Adjusting for p aper curl Each sheet of paper has a na tur al curve c alled the curl. S toring or using the p aper under humid conditi ons may inc rease the curl. When too much curl causes pa per handling problems, adj ust the decurler i n the processor .
3-10 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-6 Measuring the p aper curl Note: Corners of the sheet s of pape r should not exceed curl shown in this chart.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 1 1 Routine mainten ance Adjusting the decurl er lever Perform the following st eps to adjust the decur ler lever . CAUTION: Do not use any p aper that is n ot suit able f or system use. 1. Open the right door of the proces sor .
3-12 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Maint aining the printer A screen message is displa yed when it is necessary to replace system suppli es. T o ensure that the syst em runs effici ent ly , replace the suppli es as soon as possible.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 13 Routine mainten ance Figure 3-8 Removing the empty bottle 4. T o insert a new bottle, place the bottle on the edge of the bottle guide. a. With a sl ow , firm motion push the bo ttle i nto the di spense positio n over the hopper .
3-14 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance paper seal by pulling it toward you wit h the other hand. Discard the seal along with the dr op cloth. Figure 3- 10 Removing t he p aper seal 5. Close the processo r access door .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 15 Routine mainten ance 3. Remove the empt y cont ainer by g rasping i ts hand le. With a slow , firm m o ti on , re m o v e t h e c o nta in e r . Figure 3-1 1 Highlight color cont ainer 4. Pull the cont ainer out unt il it stop s.
3-16 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Changing the highlight color Customer Ch angeable Unit s The highl ight color Customer Cha ngeable Unit ( CCU) consist s of the color dry i nk bottle and support ing equipment.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 17 Routine mainten ance c. When the HLC unit is level, ti ghten the lock nut. Figure 3-12 Leveli ng the cart 7. Push down firmly on the cart pedal unti l you hear or feel the pedal cat ch. The pedal should st ay l ocked down.
3-18 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance 5. Then, turn the yel low CCU handle a quart er turn clockwi se. Figure 3-13 Unlatch ing the CCU 9. Using the met al flange of the color CCU, pull the CCU out of the pri nter unti l it i s completel y in the cart.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 19 Routine mainten ance the cart. If the pall e t does not move, check that the CCU is all the way out of the printer and push down on the pedal again. Figure 3-15 Closing the top cover 11 . Close the top cover and st ore it .
3-20 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance 4. Push down firmly on the cart pedal unti l you hear or feel the pedal cat ch. The pedal should st ay l ocked down. Th e pall et conta ining the CCU is raised. 5. Using the CCU metal flange, firmly push the CCU into the printer .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 21 Routine mainten ance Storing the cart and CCU NOTE: If any dry ink get s on your hands, wash them with soap and cold water . Heat set s the ink permanently . If any dry ink gets on your clothes, brush t hem with a dry p aper towel or a stiff bristl ed brush.
3-22 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance 5. Slide t he st and toward t he machine t o engage the pins with the holes a nd the slot. The e nd of the serv ice st and may need to be l ifted slightl y to ensur e pin engagement .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 23 Routine mainten ance 6. Then, turn the yel low CCU handle a quart er turn clockwi se. Figure 3-20 Removing the CCU from the printer 11 . Using the met al f lange of the color CCU, pull the CCU out of the pri nter unti l it i s completel y in the stand.
3-24 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance CAUTION: Fuser lubric ant for other pri nters is not co mpatibl e. Do not use DocuT ech and DocuPrint fuser agent in a DocuT ech HLC system. Do not use DocuT ech HLC fuser shield in a DocuT ech 61xx or DocuPrint 1xx system.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 25 Routine mainten ance Figure 3-22 Prep arin g to add fuser blend W ARNING: Fuser lubricant spi lls cause the fl oor to be slipper y . If any fuser lubr ica nt is spille d onto the floor , it must be removed immediately .
3-26 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3- 23 Adding t he fuser blend e. Replace the reser voi r cap by turning it clockwi se approximatel y one ful l turn. Do not overti ghten the cap. f. Inspect t he are a arou nd the fuser t o ensure no f user blend was spilled.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 27 Routine mainten ance 7. Close the processo r doors. The fuser blend message dis appears after the system makes approximatel y 20 pri nts. W a ste cont ainers The waste cont ainers in the DT 128/155/180 HLC collect dr y ink and developer af t er it has been used by the printer .
3-28 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance 4. Insert the new waste HLC developer wast e cont ain er int o the transport ass embly . Push t he reta iner out of the way wit h your thumb. Contin ue seating the new waste cont ainer onto the tray and release the cont ainer latch .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 29 Routine mainten ance Figure 3-27 Flat cap on waste bottle 4. Place the flat cap on the round bottle o pening and snap it down. This prevent s spillage when dis carding the bottle. 5. Discard t he waste mate rial and container by placi ng the conta iner in the trash.
3-30 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Wire Module Removal and Replacem ent Replace the wire module only when dir ect ed to by the Customer Support Center . CAUTION: In the following i nstructions, do not pull on the locat ing arm of t he developer hous ing.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 31 Routine mainten ance 1. Position t he wire modul e on the HLC developer module. 2. Snap the wire module ret ainer spr ings behind the tabs. 3. Slide the HLC developer module in to the machine.
3-32 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Cleaning the system and its component s NOTE: Follow the procedure s in this section only when dir e ct ed by Xerox Cus tomer Support cen ter personne l.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 33 Routine mainten ance Cleaning the 26-track c artridge t ape drive The 26-track, or quart er inch cartr idge ( QI C) t ape drive heads should be cleaned at l east once a week. If you use the drive for eight hour s or mor e per day , then you s houl d clean the drive daily .
3-34 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Cleaning the sensor s and the reflecti ng surfaces CAUTION: Never use abrasi ve mater ials or st rong s olvent s when cleaning sensors.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 35 Routine mainten ance Figure 3-30 Area 4 and green handle 3. Locate the Q850 and Q861 sensor .
3-36 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance 4. Place a dry cleaning p ad on the sensor and move it from left to right to cl ean the senso r . 5. Lower the Area 4 green handle. 6. Close the print er doors. Cleaning the Q101 1/1009 se nsor and mirr or 1.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 37 Routine mainten ance Figure 3-33 Q1 106 and Q1 166 sensors Cleaning the Q1 107 sensor NOTE: High volume pr inter c onfiguration only T o access sensor Q1 107, open the top cover of the high capacit y stac ker .
3-38 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-34 Q1 107 sensor Cleaning the Q1 164 sensor NOTE: High volume pr inter c onfiguration only T o access sensor Q1 164, open the top cover of the last feeder/ stac ker module, the one cont aining the purge tray .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 39 Routine mainten ance Figure 3-35 Q1 164 sensor Cleaning the dis play The displ ay should b e cleaned as required. Clean the displ ay with a sof t, l int-free cl oth dampened with a glass or lens and mirror cl eaner .
3-40 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Clearing or cl eaning the finishe r sensors NOTE: Production publi sher conf igurati on only Clearing the finishe r sensors should be per formed only when directed by a Cu stomer Support Center Represent ative .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 41 Routine mainten ance Figure 3-37 Locating the Q1201 sensor 3. Brush a folded sheet of p aper under the sensor to cle ar any obstruct ions.
3-42 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-38 Locating t he Q1202 and Q1203 sensors 3. Brush a f olded sheet of p aper under eac h sensor t o clear any obstruct ions, as shown in figure 3-39. Figure 3-39 Clearing th e Q1202 and Q1203 sensors 4.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 43 Routine mainten ance Cleaning the Q1222 and Q1210 sensors NOTE: Production publi sher conf igurati on only Cleaning the Q1222 and the Q121 0 sensors should be perf ormed only when direct ed by a Customer Support Ce nter Represent ative.
3-44 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-41 Locating t he Q1222 and Q1210 sensors 4. Wipe eac h sensor gent ly with a sof t cloth t o clean t hem.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 45 Routine mainten ance Figure 3- 42 Locating the Q1205, Q1206 , and Q1207 sensor s 4. Brush a f olde d she et of p aper a cros s eac h se nsor t o clear any obstruct ion. 5. Close the bindexer and fin isher doors.
3-46 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-43 Q1213 sensor 4. Brush a folded sheet of p aper across the sensor to cl ear any obstruct ion.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 47 Routine mainten ance Figure 3- 44 Locating the Q1221, Q1218 , and Q1227 sensor s Cleaning the binder NOTE: Production publi sher conf igurati on only Keep the bi nder clean to prevent b inder t ape jams.
3-48 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3- 45 Opening t he binder dr awer 3. Perform the f ollowing st eps: a. Locate and remove the plasti c binder platen cleaner fr om the binder t ape reel, as shown in the following figure .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 49 Routine mainten ance d. Continue t o move th e cleaner i n the same manner unti l the 2-sided t abs br eak. NOTE: NOTE: Ensure that the fol lowing cleaning proc edures are performed i n the or der lis ted.
3-50 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance 2. Ensure that the gl ue is removed from the grooves on the binder plat en surface, which al ign with the top an d bottom edges of the book.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 51 Routine mainten ance Figure 3- 49 Cleaning the flapper s Cleaning the cal ipers NOTE: Production publi sher conf igurati on only Using the binder plat en cleaner , clean the bi nder caliper surfaces until all the glue is removed.
3-52 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-50 Cleaning the cal iper s Closing the binder NOTE: Production publi sher conf igurati on only Perform the following st eps to close th e binder . 1. Push in the binder drawer until it stop s.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 53 Routine mainten ance 1. Open the finisher doors . 2. Lif t the stitcher p anel, which is locat ed directly above the stitche r spool s. 3. Pull the gr een stit cher head r elease handl e forward and up until it latches into place, as sho wn in fi gure 3-51.
3-54 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-52 Removing the stit cher wire plug 5. Perform one of the fol lowing step s: • If there is no wire on the spool, use the wire cutter s to pull the remaining wire carefully out of th e tubing, as shown in figure 3-53 .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 55 Routine mainten ance Figure 3-53 Removing the wire from the tubing • If there is wire on the spool, hold it on the spool and carefull y rewind the remaining wir e out of the tubing and onto the stit cher spool, as shown in figure 3-54.
3-56 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-55 The measuring brac ket 7. Release and remove stit cher spool A. a. Locate th e green pin releas e handle under spool B, as shown in f igure 3- 56. Figure 3-56 Removing the stitcher spool pin b.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 57 Routine mainten ance 8. Inst all the new stit cher spool. a. Slide t he new sti tcher spool i nto posit ion with the p aper wrapper stil l in place. b. Replace th e stitche r spool pin. Push it down until i t locks into pl ace, as sh own in fi gure 3-57.
3-58 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3- 58 Removing t he p aper wrapper NOTE: Hold the wire between the thumb an d forefi nger of both hands. 10. Feed the wire s lowly into the tubing unt il the wir e extends from the stitcher pl ug, as shown in figure 3-59.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 59 Routine mainten ance 12. Slowly and car efully pull about 3 f eet (1 meter) of wi re from the spool. 13. Cut the wire, leaving about 2 i nches (51mm) of wi re extendi ng from the end of the sti tch er plug.
3-60 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3- 60 St oring binder t ape in a cool, dry place Perform the f ollowing st eps to store t he binder t ape wheels. 1. Always store binder t ape in a dry place cool er than 90°F (32°C).
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 61 Routine mainten ance Replacing the binder t ape reel NOTE: Production publi sher conf igurati on only Use this procedur e to replace the binder t ape in the system.
3-62 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-63 Removing the t ape b. Rewind the tape o nto the t ape reel . 4. Slide t he tape reel of f the tape r eel drive. a. Move the reel ret a iner in the center of the reel to the horizont al unlocke d positi on.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 63 Routine mainten ance NOTE: NOTE: The tape wil l not feed properly if the retai ner is not locked. b. Move the reel ret a iner to the locked posi t ion. Figure 3-65 Locking the reel NOTE: NOTE: Ensure that the tape p asses t hrough the binder t ape sensor .
3-64 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3- 67 Threading the t ape t o the pressur e roll 8. T urn the gr een knob cloc kwise unti l the t ape e xtends at l east 2 inches (51mm) beyond the t ape guides. Figure 3-68 Feeding the t ape manuall y 9.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 65 Routine mainten ance b. Remove the cut piece of tape . Figure 3-69 Cutting the t ape 10. Close the binder drawer .
3-66 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-70 Locating the binder t ape knob The knob is spring loaded and moves in increment s to change the loca tion of the binder t ape. Eac h increment equals a change of 0.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 67 Routine mainten ance Figure 3-71 Adjusting the t ape position up • Pull t he knob and r otate it counterc lockwise t o move the tape towar d the bottom edge of the book. Figure 3-72 Adjusting the tape posi tion down 8.
3-68 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance.
DocuT ech 128/155/1 80 HighLight Col or Operator Guide 4-1 4 Problem Solving The system is designed t o help you find and solv e problems as they happen. The system detect s hardware an d sof tware problems, di spl ays error or fault mes sages and scr eens, and sounds an alert tone (if it is enabl ed) when a probl em needs to be corrected .
4-2 DocuT ech 128/155/180 High Light Col or Operat or Guide Problem Solving When a fault occurs When a faul t occurs in the pr inter an indicator appears on t he DocuSP Print Services windo w and a Printer Faults message appears. NOTE: The printers als o have an attention light on top of the finishe r mod ule.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 3 Problem Solving Paper p ath jams • Check the area wher e the jams are occurr ing to en sure that the p aper pa th i s clear of paper and other obstructions. • If a j ammed sheet of p aper te ars when being removed, ensure that y ou have removed all of t he sheet pi eces.
4-4 DocuT ech 128/155/180 High Light Col or Operat or Guide Problem Solving Missin g sheets in a set immediately after a jam. Aft er recovering from a jam, an incomplet e set may be purged and the set reprint ed. Check the prints t o ensure that y ou are not confusi ng the purg ed output wi th the c ompleted set.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 5 Problem Solving Processor po wer is off unexpectedly The processor or th e DocuSP controller may have an electr ical problem. If the DocuSP c ontroller h as an elect rical probl em, it may shut of f t he power to the processor .
4-6 DocuT ech 128/155/180 High Light Col or Operat or Guide Problem Solving Solving print q uality problems A print quality probl em means that the job was submitted successful ly , but does not print correct ly .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 7 Problem Solving Clearing p aper jams in printe r areas 2 through 10 for both configurations In the follo wing f igures, the print er jam clearan ce areas have arrows poi nting t o them or cir cles drawn arou nd them.
4-8 DocuT ech 128/155/180 High Light Col or Operat or Guide Problem Solving Figure 4-3 Area 4 Figure 4-4 Area 5.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 9 Problem Solving Figure 4-5 Area 6 Figure 4-6 Area 7.
4-10 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Figure 4-7 Area 8 NOTE: If a jammed sheet rips as you are removing i t from area 8, you may have to use the pinch lever in area 9 to remove th e paper . Refer to the Not e followi ng t he area 14 fi gure f or additional instr uct ions .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 1 1 Problem Solving Figure 4-8 Area 9 T o clear jams f rom area 9: 1. Lower and pul l out tray 1 t o give you better access to area 9. 2. Pull the area 9 green lever t oward you to unlat ch it.
4-12 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Figure 4-9 Area 10 Figure 4- 10 Area 1 1 (all feeder/st a ckers) NOTE: High volume pr inter c onfiguration only.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 13 Problem Solving Figure 4- 1 1 A rea 12 (all feeder/st a ckers) NOTE: High volume pr inter c onfiguration only.
4-14 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Clearing p aper jams in the Feede r/St ack ers Figure 4- 12 Area 13 NOTE: Figures 4-12 and 4-13 appli cabl e on the high volume printer configur ation onl y .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 15 Problem Solving NOTE: Y ou may sometimes find paper lying on top of ar ea 14, even though there is no message indicating a jam in this are a.
4-16 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Figure 4- 15 Area 16 NOTE: High volume pr inter c onfiguration only.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 17 Problem Solving Figure 4- 16 Area 17 NOTE: If your printe r has frequent jams in this are a, you may need to c lean the Q1 106 sensor .
4-18 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Figure 4- 17 Area 18 Point s to note for cleari ng j ams in area 18: • Sometimes the contro ller messages direct yo u to disc ard the last sheet del iv ered to the sta ck following a jam in ar ea 18.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 19 Problem Solving Figure 4- 18 Area 19 3. Remove any paper fr om the exposed area. 4. Press the green leve r to the l eft unti l the latch catches. 5. Press the area 20 green leve r in the direction of t he arrow printed on it .
4-20 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Figure 4- 19 Area 20 6. Remove any paper fr om the exposed area. 7. Press the green leve r down and t o the lef t unt il th e latch catches. 8. Close the byp ass transport modul e door .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 21 Problem Solving 3. For the processor feeder trays, press the green lever to unlatch the p aper feeder assembly . Figure 4- 21 4. Remove and discard any pa rtially fed p aper . Ensure that: • The pap er suppl y is neatly st ac ked.
4-22 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Figure 4- 22 6. Slide the tr ay back into the print er until the tr ay la tches and press th e Continue but ton to r esume print ing. 7. Discard any p ages sent to the sample tray , purge tray , or unused st acker bi n when the misfeed was de tected.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 23 Problem Solving Interp oser p roblems NOTE: Production pu blisher confi guration only T able 4- 2.
4-24 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Binder t ape not positioned correctl y on the top edge of the output print s Adjust the binder t ape registr ati on using the procedure , "Adj ust ing the binder t ape registr ation," in t his guide.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 25 Problem Solving Binder tape fault NOTE: Production pu blisher confi guration only T o clear a binder tape fault : 1. Open the finisher doors . 2. Open the t op cover . W ARNING: The bi nder tape adhesi ve is hot, approxi m ately 425°F (218°C).
4-26 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving 1 1. Ensure that area 18 is cl ear of all binder t ape adhes ive. If it is not, clean the binder using the procedure, "Cleani ng the binder ," in the "Routi ne maintenance" chapte r .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 27 Problem Solving Figure 4-24 Removing the stitc her wire pl ug 5. Remove the stitche r wir e plug. • The stitcher wir e plug is located above the binder area, as shown in f igure 4- 24. • Press and hold down the relea se clip.
4-28 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Figure 4-25 Cutting the wi re 7. Insert the plug int o the measuring bracket , as shown in fi gur e 4-26. Figure 4- 26 The measuring bracket 8. Feed the wi re unti l the wi re to uches the back of the measuring bracket.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 29 Problem Solving • Fold a pi ece of co py paper in half lengthwise. Place the folded s heet of cop y p aper under t he stit cher head, as shown in f igure 4- 27. • Pull out the stit cher knob and allow it to snap back into place to free any stit cher wire fragment s.
4-30 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Checking p aper curl Y ou can adjust the decurle r lever to correc t most pape r curl problems. Refer to the pap er curl chart, lat er in this cha pter , to determine the amount of curl in the paper sto ck.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 31 Problem Solving represent ative can supply you wit h the telephone number for the Customer Serv ice Suppo rt Center i n your area. The correct phone number is atta ched to your printer at installa tion time .
4-32 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving.
DocuT ech 128/155/1 80 HighLight Col or Operator Guide 5-1 5 T echnical information This sect ion cont ains t he hardware an d soft ware cap acity guidelines for the DocuT ech HLC systems.
5-2 DocuT ech 128/155/180 High Light Col or Operat or Guide T echnical inf ormation T ray 1 Stock siz es U S letter (8 1/2 x 1 1 inc hes) US legal (8 1/2 X 14 inches) 9 x 1 1 inches A4 8 1/2 x 13 inch.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 5- 3 T ech nica l informa tion US Ledger ( 17 x 1 1 inches) 9 x 1 1 inches A3 A4 8 1/2 x 13 inches 223 x 297 mm ISO B4 JIS B4 Custom (Widt h = 8 to 17 inches (203 to 432 mm), Lengt h = 10 to 14.
5-4 DocuT ech 128/155/180 High Light Col or Operat or Guide T echnical inf ormation Capac ity 3000 shee ts ( 1500 inbo ard and 1500 o utboard) , subst anc e 20 (75 g/m2) St i t c h e r St o c k sizes .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 5- 5 T ech nica l informa tion the curl in the paper , refer to th e “Routine maintenance ” and “Problem s olving” sections of this g uide. St ock satis faction guides T able 5- 1. Satisfact ion guide f or p aper tray s 1 and 2 T able 5- 2.
5-6 DocuT ech 128/155/180 High Light Col or Operat or Guide T echnical inf ormation T able 5- 3. Satisfact ion guide f or p aper tray s 3, 4, 5, and 6 NOTE: High volume pr inter c onfiguration only Weight Substance 16 to 1 1 0 (60 to 2 00 g/m2) Weights outside th e limi ts shown are no t recomm ended.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 5- 7 T ech nica l informa tion T able 5- 4. Satisfact ion guide f or 2-sided printing Using various stocks The followi ng table list s stock that have been evaluated and tes ted for use in this system.
5-8 DocuT ech 128/155/180 High Light Col or Operat or Guide T echnical inf ormation T able 5- 5. Satisfact ion guide f or various stocks Stock T ype Instructions for use Substance 13 (49 g/m 2) paper Use tra ys 3,4,or 5. Do not ru n 2-sided p rints. Load t he paper with seam si de down into tr ay 3.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 5- 9 T ech nica l informa tion 3 hole drilled, edg e reinforced, 4024 DP paper Do not sti tch or b ind. Do not run with tabs . T abs can be ins erted off-line. For optimu m satis faction, us e the paper tray s 1 and 2 pl ate as sembly .
5-10 DocuT ech 128/155/180 High Light Color Operator Guide T echnical inf ormation Do not use the following stoc ks: • Mu ltipa rt for ms • S tocks outs ide of t he recommended size and weight r anges Using non-st andard stock Using stock of non- standard width or length in th e printer may have a negative imp act on system per for mance.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 5- 1 1 T ech nica l informa tion T able 5-7. S tock length imp act on system performance Paper stock rot ation This sect ion i denti fies the li mit ati ons on t he rot ation of p aper stock in the DocuT ech 128/155/180 HLC Bypass T ransport when using a third-p arty fi nishing devic e.
5-12 DocuT ech 128/155/180 High Light Color Operator Guide T echnical inf ormation displayed on the DocuSP cont rol ler to warn the Print Servi ces Operator t hat the paper st ock to be rota ted will not fi t in t he Bypa ss T ransport.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 5- 13 T ech nica l informa tion *Although the diagonal meets the 18-inch (457 mm) rot ation limit, the paper stock long dimensio n exceeds the processor p ath wid th. The sheet must st ay in the short- edge feed orient at i on throughout the p aper p ath.
5-14 DocuT ech 128/155/180 High Light Color Operator Guide T echnical inf ormation Figure 5-1. Rot at able and non-rot at able si zes (“as l oaded” media size Sizes whose dimensio ns are loc ated on th e lef t of t he curve or on the li ne it self have a diagonal t hat is les s than or equal to 18.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 5- 15 T ech nica l informa tion Set or sta ck size Substance 16 to 20 (60 to 75 g/m2) Over su bstance 2 0 (75 g/ m2) sto ck as se ts o r sta cks incre ases the like lihoo d of bindex er jams .
5-16 DocuT ech 128/155/180 High Light Color Operator Guide T echnical inf ormation T y pe or conditi on Xerogr aphic bond paper in good con dit ion Drille d paper Slightly curled paper Do not use exc essively curle d paper . T ransparen cies mu st co ntain some opaque sheets to avoid finish er ja ms.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 5- 17 T ech nica l informa tion Set siz e li mits Maximum coll ated: 125 shee ts of substance 20 (75 g/m2 ) or equiv alent thickness Minimum coll.
5-18 DocuT ech 128/155/180 High Light Color Operator Guide T echnical inf ormation T y pe or conditi on Xerogr aphic bond paper in good con dit ion Drille d paper Thes e may yi eld s tac king regi strat ion pr obl ems: Slightl y curl ed paper Prec ut t abs ca nnot b e sent to the top tray .
DocuT ech 128/155/1 80 HighLight Col or Operator Guide 6-1 6 Service and supplies Afte r the instal lation of your pr inter , there a re a few o ngoing t asks that must be perfor me d.
6-2 DocuT ech 128/155/180 High Light Col or Operat or Guide Service and supplies The key t o ef fective u se of the support cen ter is correct identif ication of t he problem.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 6- 3 Service and suppli es Y our sales represent ativ e can help you submit the initi al order of supplies needed f or inst allation. These it ems include pap er , dry ink, f user blend, a nd developer .
6-4 DocuT ech 128/155/180 High Light Col or Operat or Guide Service and supplies Routine maintenance There are a number of routi ne maint enance t asks that must be performed to ensur e maximum effici ency of your printer .
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 6- 5 Service and suppli es T able 6- 1. Consumable supp lies Item Description U.S. pa rt number Paper Xerox p aper quanti ties ar e 10 reams (5,000 sheets) to a carton unless ot herwise noted b elow 8.
6-6 DocuT ech 128/155/180 High Light Col or Operat or Guide Service and supplies 8.5 x 14 inch Dual Purpose Colors, Ivory 3R3096 8.5 x 1 1 inch Dual Purpose Colors , Gray 3R3066 8.5 x 1 1 inch Dual Purpose Colors , Gray , 3- hole 3R3802 8.5 x 14 inch Dual Purpose Colors, Gray 3R3098 8.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 6- 7 Service and suppli es Dry Ink Black Packaged 3 cartridges per carton. 220K/ carton with 6% black onl y area cov erage 6R206 (US/CA) Dry Ink Blue 300K/Carton wit h 1.5% area coverag e as highligh t color 6R1 191 (US/CA) 6R90343 (EU) Dry Ink Red 300 K/Carton with 1.
6-8 DocuT ech 128/155/180 High Light Col or Operat or Guide Service and supplies CAUTION: *Do not use DT/DP Fuser Agent 8R2955 in a DT HLC printer . Do not use DT HLC Fuser Blend in other DocuT ech or DocuPrint syst ems. CAUTION: *Fuser blend and Fuser shield are NOT intercha ngeable.
DocuT ech 128/155/180 HighLig ht Color Operat or Guide 6- 9 Service and suppli es Use the following t able to help reco rd the supplies and accessori es you require, the date on which the order shoul d be placed, and the actual dat e of the order . T able 6- 2.
6-10 DocuT ech 128/155/180 High Light Color Operator Guide Service and supplies Item De scription Q uantity Date of order Date ordered.
An important point after buying a device Xerox 128 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Xerox 128 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Xerox 128 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Xerox 128 you will learn all the available features of the product, as well as information on its operation. The information that you get Xerox 128 will certainly help you make a decision on the purchase.
If you already are a holder of Xerox 128, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Xerox 128.
However, one of the most important roles played by the user manual is to help in solving problems with Xerox 128. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Xerox 128 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
