Instruction/ maintenance manual of the product TCH4500 Woods Equipment
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OP E R A TO R ' S M A NU A L CHIPPER MAN0458 (Rev . 2/13/ 2012) T ested. Proven. Un beat able . TCH4500.
2 Introduction Gen’l (Re v . 12/5/ 201 1) T O THE DEALER : Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN045 8 (9/23/ 2005) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 GENERAL INFO RMA TION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN04 58 (9/23/20 05) GENERAL INFORMATION The pur pose of this man ual is to assi st you in oper- ating and maintaining y our chipp er . Rea d it care- fully . It furni shes in format ion and instruc tions tha t will help y ou ach ieve yea rs of depe ndable perfor- mance.
Safety 5 TCH4500 Sa fety Rules (7/8//2005) TRAINING Saf e ty i nst ructi ons are i mpor tan t! Re ad all att achment and power unit manuals; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer .
6 Safety TCH4500 Safe ty Rules (7/8/2005 ) (Safety R ules co ntinued from previous page) Before performing any service or maintenanc e, lower equipmen t to ground or block se cu rely , turn off engine, remove key , and disconnect driveline fro m tr acto r PTO .
Safety 7 TCH4500 Sa fety Rules (7/8//2005) Make sur e all safe ty decal s are installed. Replace if d amaged. ( See Saf ety Decal s sectio n for location.) When lubricating telescoping PT O drives, keep fingers out of shie ld access slots to preven t injury .
8 Safety MAN 045 8 (9/ 23/ 200 5) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME AL ER T! Y OUR SAFETY IS INV OL VED! Replace Imme d iatel y If Damaged! A 1 1 - On Bottom Side Of Chute 15 - On F.
Safety 9 MAN0458 (9/23/2005 ) SAFETY & INSTR UCTIONAL DEC ALS A TTENTION! BECOME A LER T! Y OUR S AFETY IS IN V OL VED! Replace Immediatel y If Damaged! CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine.
10 Safety MAN 045 8 (9/ 23/ 200 5) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME AL ER T! Y OUR SAFETY IS INV OL VED! Replace Imme d iatel y If Damaged! 9 - PN 10 17429 10 - PN 51 312 8 - PN 10.
Safety 11 MAN0458 (9/23/2005 ) SAFETY & INSTR UCTIONAL DEC ALS A TTENTION! BECOME A LER T! Y OUR S AFETY IS IN V OL VED! Replace Immediatel y If Damaged! BE CAREFUL! Use a c lea n, da mp clot h to clea n safe ty de cals.
12 Operation MAN04 58 (9/23/20 05) OPERATION The opera tor is r espons ible for the safe operatio n of this c hipper . The o perator must be properly trained . Operato rs should be fami liar with the tra ctor , chi pper , and all safety practi ces before s tarting op eration.
Operation 13 MAN045 8 (9/23/ 2005) T R ACTOR ST ABILITY A minimum 20% of tractor and equipment weight must be on the tract or front wheels when att achment s are in tra nsport positi o n. Wi thout t his weight, front tractor wheels could raise up result- ing in loss of steering.
14 Operation MAN04 58 (9/23/20 05) OPERATING T ECHNIQUE Make sure debris does not blow into traffic, p arked car s, or p edestr ians. When fee ding materi al into mach ine, do no t allow metal, rocks, b ottles, cans, or any other fo r- eign material t o be fed into the machine.
Operation 15 MAN045 8 (9/23/ 2005) PRE-OPERA TION CHECK LIST (OWNER' S RESP ONSIBIL ITY) ___ Review and follow all safet y rules and sa fety decal i nstruct ions on sa fety rule s, page 5 t hroug h pag e 1 1. ___ Check tha t all safety de cals are in stalled an d in good cond ition .
16 Service MAN04 58 (9/23/20 05) SERVICE The info rmation in t his s ection i s written for oper ators who po ssess basic m echan ical skill s. If you ne ed hel p, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.
Service 17 MAN045 8 (9/23/ 2005) Figure 3 . Lubric ation Points CHIPPER BLADES Install Disk Lock When wor king on disk assem bly or chan ging b lades , use a dis k lo ck at al l time s. Foll ow steps to lock disk: 1. Remove di schar ge cap or optiona l dis charge tube.
18 Service MAN04 58 (9/23/20 05) Blade Serv icing The chippe r bla des will even tually be come d ull, mak ing chip ping difficult and adding str ain on the ma chine .
Service 19 MAN045 8 (9/23/ 2005) Blade Clearance IMPORT ANT ■ Make sure that the cleara nce bet ween the chip - ping anvil and ALL chipper blades is s et to 1/16". All chipper blades should be rotated until even with the chipping anvil and measured.
20 Service MAN04 58 (9/23/20 05) Front Belt Inst allation 1. Place b elt aroun d both s heav es. 2. Attach i dler pul ley to idler brack et using hardwa re previo usly r emove d. 3. T ighten eye bolt until belt defl ection is 7/16" when a 20 lb loa d is plac ed ag ainst the belt.
T roubleshooting 21 MAN045 8 (9/23/ 2005) TROUB LESHOOTI NG PROB LEM POSSIBLE CAUSE SOLUTION Engine or rotor stalls or stops Obstructe d discha rge Use branc h or si mila r object to cl ear discharge . Plugged roto r Clear rotor . Feed mate rial more evenl y .
22 T roubleshooting MAN045 8 (9/23/2005) TROUB LESHOOTI NG PROB LEM POSSIBLE CAUSE SOLUTION Rotor wil l not tur n Drive b elt too loo se or br oken Replace belt or spr ing. Obstruct ed dis charge Use bran ch or simil ar objec t to clear d ischar ge. Plugged rotor Cle ar rotor .
Assembly 23 MAN 045 8 (9/ 23/ 200 5) ASSEMBLY INSTRUCTIONS DEALER SET -UP INSTRUCTIONS Assemb ly of thi s chipper is the res ponsi bilit y of the Woods dealer . If shoul d be deli vered to the owner complete ly as sembled , lubr icated, a nd adj usted for normal c hipp ing condi tions .
24 Assembly MAN0458 (9/23/2005 ) 3. Attach lock ing pla te (15) to th e opposite s ide of th e chip per hopper using two carriage bol ts (2), flat washers ( 1), and s top nuts (3).
Assembly 25 MAN 045 8 (9/ 23/ 200 5) INSTALL SM V SI GN 1. Attach S MV (S low M oving V ehicl e) soc ket (93) t o SMV em blem brac ket (71) using two carria ge bolts (97) and lock nuts (30) . See Fi gure 18 an d Figu re 19. 2. Attach SM V si gn (98 ) to SM V bra cket (94) us ing two cap s crews (95 ) and loc k nuts (96 ).
26 Assembly MAN0458 (9/23/2005 ) SHORTEN DR IVELINE NOTE: On some sm aller trac tors the d riv eline may need to b e sho rtened to allo w con nection to the PT O shaft. The pictu res sh own in these instruct ions are t o be used a s an exam ple an d do no t show the c hipper .
Dealer Check List s 27 MAN045 8 (9/23/ 2005) DEALER CH ECK LIST S PRE- DELIV ERY CH ECK LIS T (DEALER’S RESP ONSIBIL ITY) Inspect ch ipper tho rough ly after asse mbly to mak e sure it is set up prop erly before d eliver ing it to th e cust omer . Th e foll owing check list is a rem inder o f points to inspect.
28 Part s MAN04 58 (9/23/2005) TCH4500 BASE ASSEMBLY 33 86 26 26 30 29 12 85 CD6757 49 93 94 12 32 45 77 43 16 31 77 45 51 51 20 31 18 37 87 16 31 25 26 70 2 48 2 20 43 16 31 32 18 16 51 20 63 18 31 4.
Part s 29 MAN045 8 (9/23/ 2005) TCH4500 BASE ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION 2 1017428 * 2 3 /8 NC x 1/ 2 Square head set screw 6 1015925 2 Sh eave, 2B4.
30 Part s MAN04 58 (9/23/2005) TCH4500 CHIPPER UPPER ASSEMBLY 93 94 97 96 30 95 98 12 55 56 84 30 26 26 26 28 28 16 12 26 33 12 15 21 42 79 26 63 82 10 11 17 57 17 78 8 9 73 32 47 5 58 36 19 34 47 88 .
Part s 31 MAN045 8 (9/23/ 2005) TCH4500 CHIPPER UPPER ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION 1 58439 2 3/8 NC x 5-1 /2 HHCS GR8 4 1017429 1 Decal, Ope rating i nstructio ns 5 1015967 1 Decal, Che ck bolt s 6 1015925 2 Sheave, 2B4.8 SDS 8 1015926 1 S pacer , 0.
32 Part s MAN04 58 (9/23/2005) TCH4500 CHIPPER HOPPER ASSEMBLY 1 2 3 4 4 5 6 13 14 3 1 1 3 1 3 13 14 15 2 2 16 14 2 7 8 9 10 11 12 CD6761.
Part s 33 MAN045 8 (9/23/ 2005) TCH4500 CHIPPER HOPPER ASSEMBLY P ART S LIST TCH4500 DISCHARGE T UBE KIT (OPTIONAL) R E F P ART QTY DESCRIPTION 1 565 * 10 3/8 Flat w asher 2 6697 * 10 3/8 NC x 1 Carri.
34 Part s MAN04 58 (9/23/2005) TCH4500 & 5000 CHIPPER DRIVELINE ASSEMBL Y R E F P ART QTY DESCRIPTION A 103460 2 1 TCH4500 C hipper Driv eline, Complete B 51275 1 5000 Chipper Drive line, Com plet.
Appendix 35 Bolt T orque & Size Chart s (Rev . 3/28/2 007) BOLT T ORQUE C HART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list.
36 Appendix Bolt T orque & Size Chart s (Rev . 3/28/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... ....... ...... .......... ...
F-8494 (Rev . 10/3/201 1) W ARRANTY (Replacement Parts F or All Models Except Mow’ n Machine TM Zero-T urn Mowers) W oods Equipm ent Compan y (“WOODS”) w arrants this prod uct to be free from de.
F- 30 7 9 ( R e v. 1 /3/ 2 0 12 ) W oods Equipm ent Company 260 6 South Illinois Ro ute 2 P ost Office Bo x 1000 Oregon, Illinois 6 1061 U SA 800-319-663 7 tel 800 -399-66 37 fax www .W oodsEquipment.com W ARRANTY All Models Except Mow ’ n Machin e TM Zero-T urn Mowers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence .
An important point after buying a device Woods Equipment TCH4500 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Woods Equipment TCH4500 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Woods Equipment TCH4500 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Woods Equipment TCH4500 you will learn all the available features of the product, as well as information on its operation. The information that you get Woods Equipment TCH4500 will certainly help you make a decision on the purchase.
If you already are a holder of Woods Equipment TCH4500, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Woods Equipment TCH4500.
However, one of the most important roles played by the user manual is to help in solving problems with Woods Equipment TCH4500. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Woods Equipment TCH4500 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
