Instruction/ maintenance manual of the product RCC42 Woods Equipment
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OP E R A TO R ' S M A NU A L R OTAR Y CUTTER S RCC42 For Ser ial Num ber 1 162806 and af te r Includes Ser vice and Rep a ir Part s Info rmati on for S erial Numbe r 1 162805 a nd befor e MAN0224 (Rev . 4/19/ 201 1) T este d. Proven. Unbe at able.
2 Introduction Gen’l (Rev . 3/5/2010) T O THE DEALER : Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN02 24 (Rev . 7/29/20 05) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN02 24 (Rev . 7/29/200 5) SPECIFICATIONS 3-Poin t Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Category 1 Cutting Hei ght . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe ty 5 Safety V ideo Order Fo rm (8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices .
6 Sa fety Safety V ideo Order Form (Rev . 2/6/2006 ) Free Mower / Cutter Safety Video Order Form 3 (Select one) VHS Forma t - V HS01052 Sa fety Vide o DVD Format - DVD 01052 Safety V ideo Plea.
Safety 7 RCC42 (Rev . 7/29/2005) TRAINING Saf ety inst ruct ions are impor tan t! Re ad all att achment and power unit manuals; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer .
8 Safety RCC42 (Rev . 7/29/2005) (Safety R ules co ntinued from previous page) Full chain, rubber , or steel band shielding must be inst a lled when operating in populated areas or other ar eas wher e thrown ob jects could injur e peo- ple or damage property .
Safety 9 RCC42 (Rev . 7/29/2005) equipment for e yes, hair , hands, hearing, and head; and resp irator o r filter mas k wher e appropr iate. Make sur e att achm ent is pro perl y secured , adjusted, and in good operating condition. Keep all persons away from operator cont rol area while p erforming adju stments, service, or maintenance.
10 Safety MAN02 24 (Rev . 5/2/ 2008) 1 - SERIAL NUMBER PL ATE 5 - PN 201 06 RED REFLECTOR 9" MODEL NO. SE R IAL NO. W oods Equipment Company Oregon, Illinois, U.S.A. 2 - PN 1006682 ROT A TING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is running.
Safe ty 11 MAN022 4 (Rev . 5/2/2008) 9 - PN 10041 14 4 - PN 1006681 BE CAREFUL ! Use a c lea n, da mp clot h to clea n safe ty de cals. Av oid spr aying too cl ose t o decals when using a pressure washer; high-pressu re water can en ter th rough very small scratches or under edg es of decals cau sing them to peel or come of f.
12 Operation MAN02 24 (Rev . 9/30/200 5) OPERATION The opera tor is r espons ible for the safe operatio n of the cutter . T he operat or must be properl y trained. Operators s houl d be fami liar wi th the cutter , th e tracto r , and all safety practi ces before s tarting op eration.
Operation 13 MAN022 4 (Rev . 9/30/200 5) INSTALLATION AND REMOVAL OF DRI VELINE (T RACTOR PT O) T o Install: Pull loc king collar back and a t the sam e time p ush drivel ine on to tra ctor PTO shaft until lock ing de vic e engage s.
14 Operation MAN02 24 (Rev . 9/30/200 5) Figure 3 . T op L ink Adjus tment Figure 4 . 3-Point Arms & T op L ink Attached to Cutte r QUICK HITCH ATT AC HMENT (FIGURE 5) 1. Remove nu t and w asher fr om hitc h pin and lower A-fram e bars to the se cond m ountin g hole .
Operation 15 MAN022 4 (Rev . 9/30/200 5) Normally , groun d speed w ill ran ge from 2 to 5 mph. T all, d ense m aterial shou ld be cut at a low sp eed; thin, medi um-heig ht materi al can be c ut at a faster ground s peed. 4. Always oper ate trac tor PTO at 540 RPM to maintain pro per blade s peed and to produ ce a clean c ut.
16 Owner Service MAN022 4 (Rev . 7/29/2 005) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess basic m e chan ical ski lls. If yo u need help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.
Owner Service 17 MAN022 4 (Rev . 7/29/200 5) Figure 7 . Jackstand P lacemen t and Lu bricati on Poi nts SER V ICING BLADES Removing Blades 1. Disconn ect drivel ine fr om trac tor PTO. 2. Raise cu tter and b lock s ecurely (see F igure 7). 3. Open blad e acce ss co ver a nd align cr ossbar (43) with blad e acces s ho le in th e cut ter fram e.
18 Owner Service MAN022 4 (Rev . 7/29/2 005) Sharpeni ng Blades NOTICE ■ When sharpening blades, grind the same amount on each blade to maint ain balance. Replace bl ades in p airs. Un balanced blad es will cause ex cessive vib ration , which c an damag e gearbox bearings.
Owner Service 19 MAN022 4 (Rev . 7/29/200 5) 4. Hold clutc h hub (3) sol id and turn s haft to make sure clut ch sl ips. 5. If clutch doe s not slip fre ely , disass emble an d clean the thrus t plate face s (4), flange y oke (1) , and clutch hub (3).
20 Owner Service MAN022 4 (Rev . 7/29/2 005) REPLACING SHEAR BOL TS NOTICE ■ Always use ap proved 1/2" NC x 3" grade 2 shear bol t as a repla cement part. Using a harde ned bolt or shear pin may result in damage to driveline or gearbox. 1.
T roubleshooting 21 MAN022 4 (Rev . 7/29/200 5) TROUB LESHOOTI NG MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass c ut lower in center of swat h than at edg e Height of c utter lo wer at rear or front Adju st cutter heigh t and at titude so that c utter rear and front are within 1/2 " of s ame heigh t.
22 Dealer Service MAN02 24 (Rev . 7/29/200 5) DEALER SER VICE The information in this section is written for dealer service personnel. The rep air described here requires special skills and too ls.
Dealer Service 23 MAN0224 (Rev . 7/29/2005 ) SEAL REP AIR (ON FLA T TOP , GEARBOX S/N 1 162805 AND BEFORE) (Figure 12) V ertical Sha ft Se al Re p air 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plug (27) a nd si phon g ear lub e from housing throug h this op ening.
24 Dealer Service MAN02 24 (Rev . 7/29/200 5) Reassembl e Gearbox 1. Clean hou sing, paying spec ific at tention to ar eas wher e gasket s will be insta lled. 2. W a sh hous ing and al l comp onents thorough ly . Select a c lean area for gearbox assembl y .
Dealer Service 25 MAN0224 (Rev . 7/29/2005 ) Figure 12 . Gearbox Assem bly (F lat T op) 1. Crown gear 2. Gearbo x hous ing 3. Input shaft 4. Outp ut sha ft 5. Gear pini on 6. Bea rin g 7. Bea rin g 8. Bea rin g 9. Ball bea ring 6207 10. Internal retainer r ing 1 1 .
26 Dealer Service MAN02 24 (Rev . 7/29/200 5) SEAL REP AIR (ON CAST/CROWN T OP GEARBOX - S/N 1 162806 A ND ABOVE ON LY) (Figure 13 ) V ertical Sha ft Se al Re p air 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plu g (9) an d siphon gear lub e from housing throug h this op ening.
Dealer Service 27 MAN0224 (Rev . 7/29/2005 ) GEARBOX REP AIR (ON CAST/CROWN T OP GEARBOX - S/N 1 162806 A ND ABOVE ON LY) (Figure 13) NOTE: Repair t o this gearbox is limite d to r eplacin g bearing s, seals, and gask ets. Replac ing gea rs, shafts, and a housin g is not co st effective .
28 Dealer Service MAN02 24 (Rev . 7/29/200 5) 13. Slide in put se al (4) onto inpu t shaft (5) a nd pre ss into hous ing fl ush with front usi ng a tube of corr ect diameter . B e car eful not to damag e sea l lip. 14. Check g earbox housing for leak s by p lugging all holes ex cept on e.
Dealer Service 29 MAN0224 (Rev . 7/29/2005 ) Crossbar Inst allation 1. Usi ng em ery clot h (220 o r fi ner) , remove sur f ace rust , Loct ite ® , and f oreign m aterial from hub, splined gear box vert ical s haft, a nd cro ssba r as shown in Figu re 16.
30 Dealer Service MAN02 24 (Rev . 7/29/200 5) 2. With snap rings re moved, support driv e in vi se, hold yo ke i n han d and tap o n yo ke to drive cup up out of yok e. See Figure 20 . Figure 20 . Remov e Bearing Cu ps 3. Clamp cup in vise a s shown i n Figur e 21 an d tap on yoke to compl ete ly remo ve cu p from yo ke.
Dealer Service 31 MAN0224 (Rev . 7/29/2005 ) NOTES.
32 Assembly MAN0224 (Rev . 9/30/2005) ASSEMBLY INSTRUCTIONS DEALER SET -UP INSTRUCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e Woods dealer . If shoul d be deli vered to t he owner complete ly as sembled , lubr icated, a nd adj usted for normal c uttin g cond itions.
Assembly 33 MAN022 4 (Rev . 9/30/200 5) Figu re 24 . RCC42 S hipping Configu ration an d Assem bled Un it Figu re 25 . Shear Bolt D rivel ine Assemb ly Inst all Slip Clutch Driveline NOTICE ■ A grade 8 bol t must be used to att ach clut ch driveline to gearbox .
34 Assembly MAN0224 (Rev . 9/30/2005) 5. Align th e ho les in the d rive line sl ip c lutch and gearbox input s haft. Install and tighte n bolt (5) an d nut (6).
Assembly 35 MAN022 4 (Rev . 9/30/200 5) 9. Repeat ste p 8 for other hal f of driv e. 10. File and c lean cut ends o f the bo th dri ve halves . Fill Gearbox Oil NOTICE ■ Gearbox is not filled at the factory . Pr ior to delivery to custo mer , make sure g earbox is fill ed only half-full with 8 0W or 90W API GL-4 or GL-5 gear lube.
36 Dealer Check Lists MAN0224 (Rev . 7/29/2005) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEAL ER ’S RE SPONS IBILITY) NOTICE ■ Gearbox wa s not filled at the factor y . It must be serviced before ope rating cutt er . (See Gea rbox Oil Fill, page 29.
Part s 37 MAN022 4 (Rev . 7/29/ 2005) P ARTS INDEX RCC42 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 RCC42 ASSEMBLY PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 GEARBOX ASS EMBL Y (FLAT TOP) .
38 Part s MAN0224 (Rev . 7/29/2005) RCC42 ASSEMBLY (Rev . 4/19/201 1).
Part s 39 MAN022 4 (Rev . 7/29/ 2005) RCC42 P ART S LIST Notes: Un its with Seria l Numbe r 997812 and prior include tail wheel wi th fabr icated s teel h ub. Units with Se rial Num ber 9 97813 a nd after incl ude tail wheel with cast iron hub . Item 18 ( 4 x 15 Notat tire/whee l) in clude cast ir on hub.
40 Part s MAN0224 (Rev . 7/29/2005) GEARBOX ASSEMBLY (FLAT TOP) (Rev . 4/4/201 1).
Part s 41 MAN022 4 (Rev . 7/29/ 2005) GEARBOX ASSEMBLY P ART S LIST (FLAT TOP) R E F P ART QTY DESCRIPTION A 58800 1 Gearbox repai r asy - S/N 1 162805 & prio r B 1005510 1 Gearbox rep air kit (i ncludes items 6, 7, 8, 10, 1 1, 12, 1 3, 18, & 19) 1 57458 1 Gear crown 2 5T M5.
42 Part s MAN0224 (Rev . 7/29/2005) GEARBOX ASSEMBLY (CAST/CROWN T OP) R E F P ART QTY DESCRIPTION A 1032587 1 G earbox re pair assemb ly - S/N 1 162806 & af ter 1 ----- 1 Housing 2 10196 32 1 Ins.
Part s 43 MAN022 4 (Rev . 7/29/ 2005) RCC42 SHEAR BOLT DRIVELINE (TWO LOBE) (W ALTERSC HEID) R E F P ART QTY DESCRIPTION A 405 54 1 Complete 54 0 driveline ass embly (shearbo lt) 1 40571 1 Y oke, 1-3/8-6 SP (compl ete with lock colla r) 2 154 2 Cross an d beari ng kit 3 40775 2 S pring pin 10 mm x 65 mm (Pkg.
44 Part s MAN0224 (Rev . 7/29/2005) RCC42 ST ANDA RD DRIVELINE (COMER) R E F P ART QTY DESCRIPTION A 1009 509 1 Complete d riveline as sembl y 1 1001300 2 Com plete collar yo ke C12 1-3/8 - 6 2 38478 .
Part s 45 MAN022 4 (Rev . 7/29/ 2005) RCC42 SLIP CLUTCH DRI VELINE (OPTIONAL) (W ALTERSC HEID) R E F P ART QTY DESCRIPTION 1005782 1 Compl ete 540 driv eline ass embly 1 40571 1 Y oke 1-3/8 - 6 spli n.
46 Part s MAN0224 (Rev . 7/29/2005) RCC42 SLIP CLUTCH DRIVEL INE (OPTIONAL) (COMER) R E F P ART QTY DESCRIPTION A 1020902 1 Compl ete driveline a s sembly 1 1001300 2 Compl ete co llar yok e C12 1-3 /.
Part s 47 MAN022 4 (Rev . 7/29/ 2005) FRONT & REAR CHAIN SHIELDING (OPTION AL) R E F P ART QTY DESCRIPTION 1 1007270 1 Right front chain plate 42" 2 1007271 1 Lef t front chain plate 42".
48 Appendix Bolt T orque & Size Chart s (Rev . 8/14/2002) BOLT T ORQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F ast eners must alwa y s be re place d with the s ame grade as spec ified in t he manual par ts lis t.
Appendix 49 Bolt T orque & Siz e Charts (Rev . 8/14/02) BOLT SIZE CHART NOT E: Cha r t sh ows bolt thre ad sizes a nd corres pondin g head (wrench ) sizes for standard S AE and m etr ic bol ts.
50 Index MAN0224 (Rev . 7/29/2005) INDEX A Assembly Assem ble Cu tter 32 Dealer Set- up Inst ructio ns 32 Fill Gearbox Oi l 35 Install O ptio nal Chain Shiel ding 35 Rear Drive line Ins tallat ion 32 .
F-3079 (Rev . 2/14/201 1) W oods Equipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 610 61 USA 800-319-663 7 tel 800 -399-66 3 7 f ax www .W oodsEquipmen t.com W ARRANTY All Models Except Mow ’ n Machin e TM Zero-T urn Mowers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence .
F-8494 (Rev . 6/23/2005) W ARRANTY (Replacement Parts F or All Models Except Mow’ n Machine TM Zero-T urn Mowers and W oods Boundary TM Utility V ehicles ) W oods Equipm ent Company ( “WOODS”) w.
An important point after buying a device Woods Equipment RCC42 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Woods Equipment RCC42 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Woods Equipment RCC42 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Woods Equipment RCC42 you will learn all the available features of the product, as well as information on its operation. The information that you get Woods Equipment RCC42 will certainly help you make a decision on the purchase.
If you already are a holder of Woods Equipment RCC42, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Woods Equipment RCC42.
However, one of the most important roles played by the user manual is to help in solving problems with Woods Equipment RCC42. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Woods Equipment RCC42 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
