Instruction/ maintenance manual of the product MD80-2 Woods Equipment
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OP E R A TO R ' S M A NU A L R OTAR Y CUTTER 15914 Rev . 5/1 1/2007 T ested. Prove n. Unbeat able . D80-2 MD80-2.
2 Introduction Gen’l (Rev . 2/5/2 007) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 15914 (R ev . 3/23/2007 ) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA T IONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction 15914 (R ev . 3/23/2007) SPECIFICATIONS D80- 2 (T owe d) MD80 -2 ( Moun ted ) Cutting Width 80" 80" Cutting Height 2" - 1 4" 2" (Limi ted by tractor li ft) Over.
Safety 5 Saf ety Video Orde r Fo rm (2/23/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices.
6 Sa fety Safe ty Video O rder F orm (2/23/2 005) Free Mower / Cutter Sa fety Video Order Form ✔ (Sel ect one) VHS Forma t - V HS01052 Sa fety V ideo DVD Format - DVD 01052 Safety V id eo Pl.
Safety 7 D80 Sa fety Rules (Rev . 3/23/2007) TRAINING Saf ety i nstru cti ons ar e im port a nt! R ead al l att achment and power unit manuals; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer .
8 Safety D80 Safe ty Rules (R ev . 3/23/2007 ) (Safety R ules co ntinued fr om prev ious p age) Air in hyd raulic s ystems can cause erratic oper- ation and allows loads or equipme nt components to drop unexpectedly .
Safety 9 D80 Sa fety Rules (Rev . 3/23/2007) Do not modify or alter or permit anyone else to modify or alter the equipme nt or any of its compo- nent s in any way . Always wear relatively tight and belted clothing to avoid entanglement in moving p art s.
10 SAFETY 15914 (R ev . 3/23/2007 ) 13 7 11 7 11 9 8 9 12 11 7 10 5 6 12 6 5 3 2 4 1 CD3 8 17A MOU N TED DRI V E PULL-TYPE O N LY PULL-TYPE O N LY FRAME FOR MOU N TED & PULL-TYPE PULL-TYPE O N LY 1 - SERIAL NUMB ER PLATE 540 RPM W ARNING 18866-D 4 - 188 66 F ALLING OFF CAN RESUL T IN BEING RUN OVER.
SAFETY 11 15914 (R ev . 3/23/ 2007) W ARNING TO A VOID SERIOUS INJUR Y OR DEA TH: Read Operator's Manual (available from dealer) and follow all safety precautions. Keep all shields in place and in good condition. Operate mower from tractor seat only .
12 SAFETY 15914 (R ev . 3/23/2007 ) SAFETY & INSTR UCTIONAL DECALS A TTENTION! BECOME A LERT! Y OUR SAFETY IS INV O L VED! Replace Immediatel y If Dama ged! ROT A TING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is running.
Operation 13 15914 (R ev . 3/23/2007 ) OPERATION The des igned and tested s afety of this ma chin e depends on i t bei ng ope rated wi thin the lim itations as explain ed in this manual . Be famili ar wit h and follow all safety rul es in the manual , on the cutter a nd on th e tractor .
14 Operation 15914 (R ev . 3/23/2007) Driveli ne Att achme nt Attach the c utter to the trac tor 3-po int hi tch (or q uick hitch if av aila ble). Do not attach dri veline. Ra ise an d lower c utter to determi ne max imum an d min imum dis- tance between the tr actor PTO shaft and the gearbox input sh aft.
Operation 15 15914 (R ev . 3/23/2007 ) 7. Repeat ste p 6 for the other half of the driv e. 8. File an d clean c ut end s of bo th drive halves . Do not use tr actor if p roper dri veline en gagemen t can- not be obtaine d through these m ethods.
16 Operation 15914 (R ev . 3/23/2007) Connect c utter drive line to tract or PTO shaft, making sure the s pring -activ ated loc king pin s lides freel y and is seated fi rmly i n tractor PTO spli ne groov e. Adjust H- frame bear ing heigh t to en sure fro nt drivel ine is parall el to grou nd.
Operation 17 15914 (R ev . 3/23/2007 ) Under certain c onditions , tractor tires m ay roll s ome material do wn and pr event it fr om being cut at th e same height as the surroundi ng area. When this occurs, r educ e tracto r groun d speed bu t main tain 540 rpm PTO speed.
18 Owner Service 15914 (R ev . 3/23/2007) OWNERS SERVICE On pull-type unit s, a pin is installed to prevent the height adjustment crank from det aching.
Owner Service 19 15914 (R ev . 3/23/2007 ) Figure 8 . Lubric ation Points Blade R emoval Rotate cros sbar u ntil b lade pin a ssemb ly is direc tly below ac cess h ole i n rea r of c utter fra me. Re move bol t (1) an d bla de pin clip (2). S lide keyho le pl ate (3) out o f blade pi n groov e and remov e.
20 Owner Service 15914 (R ev . 3/23/2007) NOTICE ■ If blade pin is sei zed in c rossbar a nd ext reme force will be required to remove it, support c ross- bar from below to prevent damage to spindle. Y our dealer can supply genuine replacement blades.
Owner Service 21 15914 (R ev . 3/23/2007 ) SERVICING TI RES S AFELY Used Aircraft T ires (Figure 10) Do not attemp t to mou nt a tir e unle ss you hav e the proper equ ipment and ex perienc e to pe rform the job. Always maintain the correc t tire pressur e.
22 Dealer Service 15914 (R ev . 5/1 1/2007) DEALER SERVICE On pull-type unit s, a pin is installed to prevent the height adjustment crank from det aching.
Dealer Service 23 15914 (R ev . 5/1 1/2007) Inspect gear sh afts and sl eeves. P ay spe cific a ttentio n to a reas w here seal s seat . Ch eck f or crac ks, groove s, nicks or bumps. If da mage cann ot be repair ed by resur - facing with e mery c loth, rep lace dama ged part.
24 Dealer Service 15914 (R ev . 5/1 1/2007) Proper bearing adjustme nt is e ssentia l to goo d bear ing life. Do n ot lea ve be aring ad juste d too tigh tly .
Dealer Service 25 15914 (R ev . 5/1 1/2007) Figure 14 Figure 15 Figure 16 Figure 17 2. With snap rings re moved, support dr ive in vi se, hold y oke in hand and tap o n yo ke to dri ve cup up out of yok e. Se e Figure 15 . 3. Clamp cup in v ise as s hown i n Figure 1 6 and ta p on yoke to c omplet ely re move c up from yoke.
26 Dealer Service 15914 (R ev . 5/1 1/2007) yoke s sharp ly with a hammer to reli eve an y ten- sion. R epeat unt il both yok es mov e in all dir ections without restri ction .
Dealer Service 27 15914 (R ev . 5/1 1/2007) TROUBLE SHOOTING * Check bel t for damage by laying it fl at on floor . If belt does not li e flat (has humps or twists) this indicates br oken or stretch ed cords . Repl ace be lt. PROBLEM P OSSIBLE CAU SE SOLUTION Does not cut Dull blade s Sharpe n blades .
28 Assembly 15914 (R ev . 5/1 1/2007) ASSEMBLY DEALER SET - UP INSTRUCTIONS The se inst ruct ions are f or t he ass emb ly of t he MD 80 and D80. Ma ny of the proc edures apply to both un its. When an inst ructi on ap plies t o a speci fic u nit, th e sec - tion headi ng wil l indicate which uni t.
Assem bly 29 15914 (R ev . 5/1 1/2007) Remove th e two rear c arriag e bolts from the left sid e skid. P lace ba ffle (1) under cu tter f rame and attach as shown in Figu re 21. Figure 21 . Distr ibution Baffle Installa tion Gearbox Lubrication NOTICE ■ The gearbox was not filled at the fa ctory .
30 Assembly 15914 (R ev . 5/1 1/2007) Wheel Y o ke Inst alla tion for D80-2 Pull-T ype Cutter The wheel yoke for use with pneum atic tires is illus - trated. Th e spring-l oaded whe el yoke ins talls the same . Attach wheel y oke (6) to rear of c utter fra me with cl evis pins (15) and cotte r pins (3) at two poi nts.
Assem bly 31 15914 (R ev . 5/1 1/2007) Fig ure 24 . T ong ue and H-Frame Assem bly T ongue Instal lation fo r D80-2 Pull-T yp e Cutter Attach co mpress ion br acket (7 ) to fr ont of ge arbox stand with lock washers (20) and nu ts (21), see Figu re 24.
32 Assembly 15914 (R ev . 5/1 1/2007) chain (32 ) around the compres sion link to prevent driv - eline sh ie ld ro tation. Align d rive line in H-frame and in sert clev is pin (22) through H-fr ame and car rier bear ing (9). At tach by ins ert ing t wo c otte r pi ns (1 7) i n cle vis pin (22) .
Assem bly 33 15914 (R ev . 5/1 1/2007) Figure 26 . Assem bly of MD80 (Mou nted Mo del) MD80 Assembly Driveline Installation Loosen c lamp bo lt (35) on rear hal f of drive, se e Figu re 26. Install k ey (33 ) in gearb ox keyw ay and sli de driv e onto ge arbox inpu t shaft.
34 Assembly 15914 (R ev . 5/1 1/2007) Bolt reb ound pad (2 8) to reb ound pad su pport (27). Insert bo lt (9) thro ugh gears tand and br acket (2 6), then place reboun d pad assem bly on top and s ecure wit h lock nu ts (10) . Attach tailwhe el arm b rackets (19) to brack ets on rear of cutter frame with bolts (22) and elastic stop nuts (21) .
Assem bly 35 15914 (R ev . 5/1 1/2007) OPTIONAL CHECK CH AIN INST ALLATION Att ach chain (9) t o cutter mast pl ate (2) with bolt (1), washer (3) and nut (4) as shown. Repeat for op posite mast plate . Attach on e check chain brack et (7) to each si de of th e tractor to p link bracke t (6) with bolt ( 5) and nut (8) as shown.
36 Dealer Check Lists 15914 (R ev . 5/1 1/2007) DEALER CH ECK LIST S PRE- DELIVERY CH ECK LIST (DEA LER’S R ESPO NSIBIL IT Y) Inspect cutte r thorough ly after asse mbly to be certain it is set up properl y before deliver ing it to c ustom er . The following chec k lis t is a remind er of poi nts to in spec t.
Part s 37 15914 (R ev . 3/23/2007 ) INDEX TO P A RT S LIST D80-2 (Pull -T ype) Main F rame Assemb ly (Pull- T ype) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 38 Mai n F rame A ssem bly - Co m mon Par ts . . . . . .
38 Part s 15914 (R ev . 3/23/2007) D80-2 MAIN FRAME ASSEMBLY (PULL-TYPE) 6 7 10 23 36 37 3 8 35 33 23 39 11 9 25 24 8 26 12 31 32 22 29 32 31 5 2 8 22 30 32 31 27 34 22 4 3 2 1 CD3 8 24A 40 R E F P AR.
Part s 39 15914 (R ev . 3/23/2007 ) MD80-2 MAIN FRAME ASS EMBL Y (MOUNTED MODEL) 45 22 32 39 37 42 40 3 8 43 44 41 36 29 36 29 35 35 34 33 31 30 2 8 27 26 25 24 23 22 22 22 12 11 10 9 8 7 6 5 4 3 2 1 .
40 Part s 15914 (R ev . 3/23/2007) D80-2 & MD80- 2 MAIN FRAME ASSEMBLY - COMMON PARTS 2 3 4 4 0 51 4 8 57 55 41 4 11 1 2 50 6 1 3 4 3 4 6 2 6 50 47 4 7 49 4 16 22 45 2 3 2 1 24 25 52 57 1 4 56 56 .
Part s 41 15914 (R ev . 3/23/2007 ) D80-2 & MD80- 2 MAIN FRAME ASSEMBLY - COMMON PARTS R E F P ART QTY DESCRIPTION 1 ----- 1 Deck (not sold separatel y) 2 28219 1 Rear drive shield 3 15818 1 Right.
42 Part s 15914 (R ev . 3/23/2007) D80-2 FRONT 2/3 OF 3-JOINT DRIVE (SQUARE SHAFT) 22 23 2 21 21 14 1 - - COMPLET E DRI V E 20 20 12 3 19 1 8 17 16 10 15 13 11 9 8 7 6 3 4 5 CD3 8 73B N OTE: T w os t y l e so fd r i v eshafts ha v e b een u s e do nt h eD 8 0s e r i e sc u tters.
Part s 43 15914 (R ev . 3/23/2007 ) D80-2 FR ONT 2/3 OF 3-JOINT DRIV E (TWO -LOBE SHAFT) 2 3 4 5 6 7 8 9 4 13 C D 5963 12 12 NOTE: T wo styles of driv eshafts hav e been used on the D80 series cutters . Check your driv eshaft for square or two - - lobe shaft and or der repair par ts from the correct parts lis t.
44 Part s 15914 (R ev . 3/23/2007) MD80-2 FRONT 1/2 OF UNIVERSAL DRIVE D80-2 & MD80 -2 REAR SECTION OF UNIVERSAL DRIVE 5 8 1 1-3/ 8 SPLI N E 7 6 4 3 2 CD3 8 72 Ref Part N o N o N o Used Descriptio.
Part s 45 15914 (R ev . 3/23/2007 ) D80-2 & MD 80-2 GE ARBO X ASSEMBLY Ref Part No No No Used Description A 6222 1 1:1 Gearbox assembly complete 1 213 1 Seal for 1-3/4 shaft 2 20 9 1 1 -1/ 2 x 1 -.
46 Part s 15914 (R ev . 3/23/2007) D80-2 & MD80- 2 BLADE SPINDLE ASSEMBLY D80-2 & MD80- 2 BLADES 20 10 19 1 8 17 16 15 14 13 12 11 6 7 8 9 8 7 6 54 3 2 1 CD3 8 31 R E F P ART QTY DESCRIPTION 1.
Part s 47 15914 (R ev . 3/23/2007 ) D80-2 & MD80-2 CHAIN SHIELD ING ASSEMBL Y CD3836A 1 2 5 6 6 18 18 17 4 3 19 20 1 R E F P ART Q TY DESCRIPTION 1 29085 2 Chain sh ielding c omplete (does not inc.
48 Part s 15914 (R ev . 3/23/2007) D80-2 & MD80- 2 IDLER PULLEY ASSEMBLY D80-2 PARKING JACK R E F P ART QTY DESCRIPTION 1 5586 1 Idler assembly comp lete 2 378 1 5/8 NC x 5 HHCS GR2 3 843 1 1/2 x .
Part s 49 15914 (R ev . 3/23/2007 ) D80-2 H EIGHT ADJUST MENT C RANK D80-2 SPRING-L OADED WHEEL YOKE DB956A R E F P ART QTY DESCRIPTION 1 15804 1 Height ad justmen t crank 2 1 1880 1 5/16 x 1-3/ 4 S p.
50 Part s 15914 (R ev . 3/23/2007) D80-2 LAMINA TED TI RE WITH HUB & AXLE D80-2 RIM & AXLE ASSEMBLY 23 19 15 16 17 18 21 22 14 13 11 7 8 10 2 8 7 6 5 4 3 1 Ref Part No No No Used D escription 1 9373 1 6.
Part s 51 15914 (R ev . 3/23/2007 ) D80-2 AIRCRAFT TIRE & HUB 10 9 19 17 1 8 20 21 10 SO L I D T IRE &R I M 27 10 26 20 21 22 10 1 25 24 23 16 15 9 8 7 6 5 4 3 2 RIM F OR PNEUMAT I C TIRE AIRC.
52 Part s 15914 (R ev . 3/23/2007) MD80 -2 T A ILWHEE L ASSE MBLY 16 15 12 17 1 8 19 11 10 7 8 9 9 8 7 6 20 22 21 14 23 5 13 5 23 4 3 2 1 CD3 8 3 2 24 R E F P ART QTY DESCRIPTION 1 1 5783 1 T ailw heel ar m asse mbly (inc lude s items 5 & 13) 2 1 5270 1 T ailw heel cle vis 3 15591 1 Wheel hub with cup s incl udes i tems 9 & 13) 4 4676 1 4.
Part s 53 15914 (R ev . 3/23/2007 ) D80-2 PIV OT LINK KIT (OPTIONAL) D80-2 HYDRAULIC HOSE KIT & FITTINGS (OPTIO NAL) R E F P ART QTY DESCRIPTION 1 875 1 1 Pivo t li nk ki t 2 12 305 * 1 1/2 x 5-1/.
54 Part s 15914 (R ev . 3/23/2007) D80-2 3-1/2 X 8" HYDRAULIC CYLINDER #10475 (OPTIONAL) DC1 105 R E F P ART Q TY DESCRIPTION 1 ----- - Not availab le 2 26340 1 Seal kit (include s 2A thr u 2G) 2.
Part s 55 15914 (R ev . 3/23/2007 ) D80-2 & MD80-2 LEAF MULC HER ASSEMBLY (OPTIONAL) MD80-2 CHECK CHAIN ASSEMBLY (OPTIONAL) Ref Part N o N o N o Used Description 1 8 757 1 Leaf m u lcher complete .
56 Part s 15914 (R ev . 3/23/2007) MD80-2 CATEGORY 2 HIT CH PIN OPTIONS MD80-2 CATEGORY 2 B USHING KIT Ref Part No No No Used Description 1 13010 1 Category 2 hitch pin mounting kit 2 12275 2 Category.
Appendix 57 Bolt T orque & Size Ch arts (Rev . 3/28/2007 ) BOLT T ORQUE CHART Always tighten har dware to the se values unles s a di ff erent t orque value or tighten ing pro cedure i s list ed for a specifi c applica tio n. F a stene rs must al wa ys be re placed wi th the s ame grade as specifi ed in the manual par ts list.
58 Appendix Bolt T orque & Size Charts (R ev . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... ....... ...... ..
Index 59 15914 (R ev . 3/23/ 2007) INDEX ASSEMBLY 28 Dealer Set-Up Instr uctions 28 Blade Ins talla tion 2 8 Chain Shi elding In stall ation 29 Distributi on Baff le Inst allation 28 Gearbo x Lubri ca.
F-3079 (Rev . 1/16/2007) W oods E quipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Il linois 61061 800-319-663 7 tel 800-3 99-6 63 7 fax www .
F-8494 (Rev . 6/23/2005) W oods Eq uipme nt Company 260 6 South Illinois Ro ute 2 Po st Office Box 1000 Oregon, Illinois 61 061 800-319-663 7 tel 800 -399 -66 3 7 fa x www .
W oods Equipment C ompan y 2 606 South Il linoi s Route 2 P ost Office Bo x 1 000 O regon, Illinois 61061 8 15-732-214 1 tel 8 15-732-758 0 f ax w ww .Wo odsEquipm ent.com 15914 © 1996 Woods Equipment Company . All rights reserved. WOODS, the Woods logo, and "T e sted.
An important point after buying a device Woods Equipment MD80-2 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Woods Equipment MD80-2 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Woods Equipment MD80-2 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Woods Equipment MD80-2 you will learn all the available features of the product, as well as information on its operation. The information that you get Woods Equipment MD80-2 will certainly help you make a decision on the purchase.
If you already are a holder of Woods Equipment MD80-2, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Woods Equipment MD80-2.
However, one of the most important roles played by the user manual is to help in solving problems with Woods Equipment MD80-2. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Woods Equipment MD80-2 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
