Instruction/ maintenance manual of the product FZ28K Woods Equipment
Go to page of 54
OP E R A TO R ' S M A NU A L MO W’N MAC HINE MAN0875 (Rev . 3/7/2012 ) FZ23B FZ28K Serial Number 1 177489 & Up TM.
2 Introduction Gen’l (Re v . 12/ 5/201 1) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN087 5 (2/8/201 1) T AB LE OF CO NTENT S INTRODUCTIO N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN087 5 (2/8/201 1) SPECIFICATIONS Engine: FZ23B . . . . . Brigg s & S tratto n V angu ard V -T win, 4-Cyc le, Air Coo led FZ28K . . . . . . . . . . . . . . . . . . . . . . . . . Ka wasaki, 4-Cycle, A ir Cooled Horsepower : FZ23B .
Safety 5 MM F-Se ries (Rev . 8/1/2008) TRAINING Saf ety in struc tion s are i mpor ta nt! R ead all att achment and power unit manuals ; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer .
6 Safety MM F-Series (Rev . 8/1/2008 (Safety R ules co ntinued fr om previo us pa ge) Remove gas-powered equipment from the truck or tra iler and refuel o n the ground. If this is not possible, then ref uel such equ ipment on a t railer with a port able container , rather than from a gasoline dispens er noz zle.
Safety 7 MM F-Se ries (Rev . 8/1/2008) W atch for hidde n hazards on the terrain during operation. W atch for traffic when ope rating near or cro ss- ing roadways. Uneven t errain cou ld ov erturn th e mach ine. Do not try to stabilize the machine by putting your foot on the ground.
8 Safety MM F-Series (Rev . 8/1/2008 (Safety R ules co ntinued fr om previo us pa ge) Battery posts, terminals, wiring insulation, and relat ed access ories con tai n lead an d lead co m- pounds, chemicals known to the S t ate of California to cause cancer an d birth defects or other repro- ductive harm.
Safety 9 MAN08 75 (2/8/201 1) 3 – SERIAL NUM BER PLATE 1 – 7240 7 2 – 7240 4 (Safety D ecals con tinued on next p age) W oods Equipment Company Oregon, Illinois, U.
10 Safety MAN08 75 (2/8/201 1) 6 – 70376 5 – 72406 4 – 72408 7 – 72405 8 - 0775 4100 9 - 7280 1 BE CAREFUL ! Use a cle an, dam p clo th to clea n safe ty decal s.
Operation 11 MAN087 5 (2/8/201 1) OPERATION The opera tor is r espons ible for the safe operatio n of this Mow ’n Machi ne. The opera tor mus t be pr operly trained. Operators shoul d be famil iar with th e power unit, all attachm ents that will be used , and all safety practices before s tarting oper ation.
12 Operation MAN087 5 (2/8/201 1) The PT O co ntrol mus t be in the “OF F” posi tion and th e steerin g handl es in the NEUTRAL p osition b efore unit can be started. A safety swi tch be hind the ope rator ’s seat will ca use the engin e to s top if the opera tor l eaves the seat wit h the PTO or st eering hand les en gaged.
Operation 13 MAN087 5 (2/8/201 1) W atch for hidde n hazards on the terrain during operation. Practi ce st eering m aneuve rs a t half th rottle. STEERING HANDLE OPERATION Moving steering lever s rapidly from f orwa rd to reverse or reverse to forward could cause loss of control.
14 Operation MAN087 5 (2/8/201 1) STOP PING ENGINE Remove key and store in a secure lo cation to prevent una uthorized persons f rom operating equipment. 1. Place s teering handle s in the NE UTRAL positio n and s et p ark ing br ake. 2. Move throttl e to 1/3 setting.
Operation 15 MAN087 5 (2/8/201 1) OWNER PRE-OPERA T ION CHECK LIST (OWNER' S RESPONSI BILITY ) ___ Review and follow all safet y rules and safety decal in structi ons o n pages 5 t hrough 10 . ___ Check that all sa fety de cals are ins talled an d in good cond ition .
16 Owner Service MAN087 5 (2/8/201 1) OWNER SERVICE Before performing any service or maintenanc e, lower att achme nt to ground, turn off power unit engine, remove key , and disconnect battery ground cable (negative -). Before work ing underneath, read manual instru ctions, se curely b lock up, and check sta bil- ity .
Owner Service 17 MAN087 5 (2/8/201 1) Figure 5 . Lubric ation Diag ram T AILWHEEL MAINTENANCE Once a ye ar , disassembl e tailwheel ass embly an d insp ect ro ller be aring s: 1. Remove dust c ap (2) from top of tailwheel asse mbl y (1 ). 2. Remove c otter pin (3) and slotted h ex nut (4).
18 Owner Service MAN087 5 (2/8/201 1) HYDROSTATIC T RAN SMISSION SERVICE NOTICE ■ Keep transmis sion oil cl ean. Wh en adding fluid t ake precautions t o prevent dirt and other f oreign material from enterin g the s ystem. NOTE: Check fluid l evel every 8 hours o f operati on.
Owner Service 19 MAN087 5 (2/8/201 1) 3. Inspect ba ttery to make su re tie-d own is tight an d battery is se cured i n plac e. 4. Insp ect bat tery case for crac ks or lea ks; rep lace batte ry if nece ssary . 5. T est batt ery wi th hydr omete r; rec harg e batt ery if less tha n 75% c harge is indi cated.
20 Dealer Service MAN087 5 (2/8/201 1) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools.
Dealer Service 21 MAN087 5 (2/8/201 1) TROUBLESHOOTING ENGINE Engine Dies When S teering Handles are Engaged 1. Check if parking br ake is set. • Release par king br ake. NOTE: When par king brake is on the sy stem is designed to ki ll the eng ine if eit her stee ring hand le is engaged.
22 Dealer Service MAN087 5 (2/8/201 1) • If there is vo ltage at bot h pink/bl ack wir es men- tioned i n the p revious paragrap h, check voltage at ye llo w/red pa rkin g br ake wi res w ith the p ark brake o ff.
Dealer Service 23 MAN087 5 (2/8/201 1) PARKING BRAKE ADJUSTM ENT NOTICE ■ Overtight ening t he brake c an caus e interna l damage to th e brake linkage. NOTE: Adjust right and left brakes indi viduall y . 1. Disconn ect clevi s from rig ht parking b rake an d brake h andle lin kages.
24 Dealer Service MAN087 5 (2/8/201 1) Inst all Clutch 1. Install clutch s pacer (10) over eng ine sha ft with the chamf er side toward s the e ngine. Se e Fig ure 14. Figu re 14 . Clutch Sp acer In stalled 2. For FZ23B Only: Align keyway of new D-Dr ive hub (45) wit h key of clutch and press i nto fron t of clutch .
Dealer Service 25 MAN087 5 (2/8/201 1) 2. Attach cl utch cab le (16 ) to c lutch (19) us ing hardwar e previ ously remo ved. M ake su re nu t is i n side of loo p of cabl e and betw een wash ers. Cabl e must piv ot freely , (see Figure 13). 3. Attach elec trical wirin g harnes s to clu tch.
26 Assembly MAN087 5 (2/8/201 1) ASSEMBLY DEALER SET-UP INSTR UCTIONS Assemb ly of this Mow’n Ma chine is the res ponsi bility of the Woods dealer. It should be delivered to the own er complete ly as sembled , lubr icated, a nd adj usted for normal c uttin g cond itions.
Assem bly 27 MAN087 5 (2/8/201 1) Straight Line T ravel 1. Check tire pr essure ; tires mus t have equal air pressu re. 2. Chec k tra vel ; driv e fo rward w ith b oth s tee ring handles full forw ard at half thro ttle. • If travel is not s traig ht, adjust ste ering hand le stop bolt on op posit e side of t urn.
28 Dealer Check List s MAN032 6 (12/28/20 07) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEALER’S RESPONSI BILITY ) Inspect th e equipme nt thor oughly after assembl y to make su re it is set up pro perly b efore deliveri ng it t o the cust omer .
Part s 29 MAN087 5 (2/8/201 1) FZ23B, FZ28K FRAME ASSEMB LY . . . . . . . . . . . . . . . . . . . . 30 & 3 1 ENGINE ASSEM BLY FZ23B (Briggs V anguard Gas E ngine 23hp) . . . . . . . . 32 & 33 FZ28K (Kawasa ki Gas Eng ine 28hp) . . . . . . . . .
30 Part s MAN087 5 (2/8/201 1) FZ23B, FZ28K FR AME ASSEMBLY.
Part s 31 MAN087 5 (2/8/201 1) FZ23B, FZ28K FRAME ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION 1 78331 1 Fuel t ank, LH 2 783 30 1 Fuel tank, RH Gas 3 783 33 2 Fuel cap 4 73427 1 Left fend er cov.
32 Part s MAN087 5 (2/8/201 1) FZ23B ENGINE ASSEMBLY.
Part s 33 MAN087 5 (2/8/201 1) FZ23B ENGINE ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION 1 1 Briggs V anguard gas engine 23 hp Engine 3 86447 typ e 0212 trim G1 2 1000606 1 Air fil ter 1000607 1 Air fil ter - pre cl eaner 3 75470 M uf fler 4 739 45 2 Exha ust gask et 5 70939 1 Oil fil ter 6 ----- 4 M8 x 1.
34 Part s MAN087 5 (2/8/201 1) FZ28K ENGINE ASSEMBLY.
Part s 35 MAN087 5 (2/8/201 1) FZ28K ENGINE ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION A 21536 100 1 S park plug (not sho wn) 1 ----- 1 Kawasaki gas e ngine 28 hp (spec n o. FH770 D-ESO4-R) 2 72859 1 Oil fil ter 3 75215 1 Air fil ter safety element (not shown) 75214 1 Air filter (not shown) 4 75212 1 Air cl eaner hou sing (incl.
36 Part s MAN087 5 (2/8/201 1) HYDRAULIC RESER VOIR & HOSES.
Part s 37 MAN087 5 (2/8/201 1) HYDRAULIC RESERVOIR & HOSES P ART S LIST HYDRAULIC DIAGRAM R E F P ART QTY DESCRIPTION 1 75477 1 Hydraulic re servoir 2 75489 1 Cap w/b reather 5 838 * 3 3/8 Lo ck w.
38 Part s MAN087 5 (2/8/201 1) PTO, CLUTCH & PUMP ASSEMBLY.
Part s 39 MAN087 5 (2/8/201 1) PTO CLUTCH & PUMP ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION 1 7374 6 1 Splined powe r sh aft (FZ 28K) - or- 1 7382 5 1 Splined powe r sh aft (FZ 23B) 2 753 5.
40 Part s MAN087 5 (2/8/201 1) SEAT & HOOD ASSEMBLY R E F P ART QTY DESCRIPTION 1 75239 1 Seat p an 2 75225 2 Susp ension s eat 4 437 8 * 4 5/ 16 Fl at w ash er 5 F A2 20 * 4 5/16 Nylok nut 6 735 .
Part s 41 MAN087 5 (2/8/201 1) T AILWHEEL ASSEMBLY Single T ail wheel Assembl y Wide Sta nc e T ailwhe el A ss embly R E F P ART QTY DESCRIPTION 1 71 126 1 Pivot mount ad apter 2 73741 1 Pivot housing 3 3585 2 Bearing cup 4 3586 2 Bearing con e 5 70328 1 Seal, 1.
42 Part s MAN087 5 (2/8/201 1) BRAKE ASSEMBLY R E F P ART Q T Y DESCRIPTION 1 73955 2 2 3 x 10.5 0 T urf tire & wh eel -or- 1 78055 2 23 x 10.50 Low pressure kn obby tire & wheel -or- 1 74093 1 23 x 10.50 Chevro n tire & w heel (right) 1 74097 1 2 3 x 10.
Part s 43 MAN087 5 (2/8/201 1) BRAKE ASSEMBLY P ART S LIST (CONTINUED) HEADLIGHT KIT (OPTIONAL) NO TES: Headlight power outle ts are located near the steering p ivot bloc ks.
44 Part s MAN087 5 (2/8/201 1) COUNTERWEIGHT MOUNT KIT NOTES: ** Refer to cou nterwei ght requi rement ch art on page 14 to deter mine the amou nt of co unterw eight requir ed for your mower and equi pment. One co unter- weight is provid ed on the p ower un it, othe rs are avai l- able from you r Woods Dealer .
Part s 45 MAN087 5 (2/8/201 1) S TEERING ASSEMBLY R E F P ART QTY DESCRIPTION 1 73023 2 S teering le ver (incl udes item s 5 & 6) 2 73030 2 S teering le ver moun t 3 73178 4 5/16 NC x 1 .
46 Part s MAN087 5 (2/8/201 1) FZ23B WIRING DIAGRAM SN 1 174 89 & UP.
Part s 47 MAN087 5 (2/8/201 1) FZ23B WIRING DIAGRAM P ART S LIST SN 1 177489 & UP R E F P ART QTY DESCRIPTION 75515 1 FZ23 B/F Z28K Wiri ng a ssem bly 1 0156 3700 1 Ignition switc h 7519 6 1 Ign i.
48 Part s MAN087 5 (2/8/201 1) FZ28K WIRING DIAGRAM SN 1 177489 & U P.
Part s 49 MAN087 5 (2/8/201 1) FZ28K WIRING DIAGRAM P ART S LIST SN 1 177489 & UP R E F P ART QTY DESCRIPTION A 75232 1 FZ23B/FZ28K Wi ring ass embly 1 0156 3700 1 Ignition switc h 7519 6 1 Ign it.
50 Appendix Bolt T orque & Siz e Charts (Rev . 3/28/2007 ) BOLT T ORQUE C HART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list.
Appendix 51 Bolt T o rque & Siz e Charts (Rev . 3/28/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ........... .......... .......... .
52 Index MAN03 26 (12/28/2007 ) INDEX ASSEMBLY Dealer Set- Up Instr uctions 26 Install S ingle T ailwheel (Optio nal) 27 DEALER CHECK LI STS Delivery (Dealer ’s Respo nsibili ty) 28 Pre-De liver y (.
F-8495 M M & Boundary Repair Parts (Rev . 2/1 1/201 1) Wo od s Eq u ip me n t Company 260 6 South Illi n ois Ro ute 2 Post Offi ce B ox 10 00 O r e g o n , Il li n o is 61061 8 00-319-663 7 tel 800-3 99-6 63 7 fax www . W oodsE q uip m e n t.co m ©201 1 Woods Equipm ent Company .
F-8045 MM ( Rev . 2/1 1/201 1) LIMITED W ARRANTY Mow’ n Ma chi ne TM Zer o-T urn Mo wers Please Enter Information Belo w an d Save For Fut ure Reference .
An important point after buying a device Woods Equipment FZ28K (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Woods Equipment FZ28K yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Woods Equipment FZ28K - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Woods Equipment FZ28K you will learn all the available features of the product, as well as information on its operation. The information that you get Woods Equipment FZ28K will certainly help you make a decision on the purchase.
If you already are a holder of Woods Equipment FZ28K, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Woods Equipment FZ28K.
However, one of the most important roles played by the user manual is to help in solving problems with Woods Equipment FZ28K. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Woods Equipment FZ28K along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
