Instruction/ maintenance manual of the product FZ25D Woods Equipment
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OP E R A TO R ' S M A NU A L MO W’N MAC HINE (Rev . 3/7/2012) FZ25D Power Unit MAN0646.
2 Introduction Gen’l (Re v . 12 /5/2 01 1) T O THE DEALER : Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN064 6 (7/6/2007) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN0646 (7/6/2007) SPECIFICATIONS Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . Kubota 3-cy linder , 4- cycle, li quid cooled (See e ngine man ual for comple te spe cificati ons) Horsepower . . . . . . . . . . . . . . . .
Safety 5 FE- Seri es Mo w”n M achi ne (1 2/2 3/2 005) TRAINING Saf ety inst ruction s are imp ort ant! Re ad all att ac hment and power unit manuals; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer .
6 Safety FE-Series M ow’n Machine (12/23/2005) Never fill fuel containers inside a vehicle or a truck or trailer bed with a plastic line r . Always place container on the ground away from the vehi- cle before fill ing. Remove gas-powered equipment from the truck or tra i ler and refue l on the ground.
Safety 7 FE- Seri es Mo w”n M achi ne (1 2/2 3/2 005) Stop power unit and equipment i mmediately upon striking an obstruction. T urn off engine, remove ke y , in spect , and repair any da mage befor e resuming operation. Do not drive or operate mower in tilt-up posi- tion.
8 Safety FE-Series M ow’n Machine (12/23/2005) Battery posts, terminals, wiring insulation, and relat ed accessorie s contai n lead and le ad com- pounds, chemicals known to the S tate of Califor ni a to cause cancer an d birth defects or other repro- ductive harm.
Safety 9 MAN064 6 (7/6/2007) SAFETY & INSTR UCT IONAL DECALS A TTENTION! BECOME ALERT! Y OUR SAFETY IS INV OL VED! Replace Immediatel y If Damaged! 1 - PN 724 07 2 - PN 72404 3 - SERIAL NUMBER P LATE (Safety D e cals c o ntinued on next p age) W oods Equipment Company W W O re g on, Illinois, U.
10 Safety MAN064 6 (7/6/2007) 7 - PN 7 2405 4 - PN 72408 8 - PN 724 06 (Safet y Decals continued fro m prev ious pag e) BE CAREFUL ! Use a c lean, dam p clo th to c lean safe ty dec als.
Operation 11 MAN064 6 (7/6/2007) OPERATION The opera tor is r espons ible for the safe operatio n of this Mow ’n Machi ne. The opera tor mus t be pr operly trained. Operators shoul d be famil iar with th e power unit, all attachm ents that will be used , and all safety practices before s tarting oper ation.
12 Operation MAN0646 (7/6/2007) CONTROLS AND SW ITCHES Know your controls and how to s t op engine and att achment quickly in an emer gency . Control and i ndicator co nsole i s lo cated o n the righ t fuel tank. This con sole contains contr ols needed to operate thi s unit.
Operation 13 MAN064 6 (7/6/2007) ST ARTING ENGINE Do not run engine indoors. Exhaust gases con- t ain carbon monoxide, an odorless and deadly poi- son.
14 Operation MAN0646 (7/6/2007) Mow up and down slope s, not across. If the tires lose tr action o n a slope , disenga ge the blade(s) and proceed slowly straig h t down the slope.
Operation 15 MAN064 6 (7/6/2007) STOP PING ENGINE 1. Move throttl e to 1/3 setting. 2. Allow engin e to id le f or seve ra l min utes. 3. T urn k ey to OFF posi tion and re move. Remove key and store in a secure lo cation to prevent una uthorized persons from operating equipment.
16 Operation MAN0646 (7/6/2007) OWNER PRE-OPERA T ION CHECK LIST (OWNER 'S RESPONSIB ILITY) ___ Review and follow all safet y rules and sa fety decal in structi ons o n pages 5 t hrough 10 . ___ Check tha t all safety de cals are ins talled an d in good cond ition.
Owner Service 17 MAN064 6 (7/6/2007) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess basi c mechanic al skill s. If you n eed help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.
18 Owner Service MAN0646 (7/6/2007) Figure 6 . Lubric ation Diagram T AILWHEEL MAIN TENANCE Once a ye ar , disas semble tailwhe el assem bly an d insp ect ro ller be aring s: 1. Remove dust c ap (2) from top of tailwheel asse mbl y (1 ). 2. Remove c otter pin (3) and slotted h ex nut (4).
Owner Service 19 MAN064 6 (7/6/2007) HYDROSTATIC T RANSMISSION SERVICE NOTICE ■ Keep transmis sion oil cl ean. Wh en adding fluid t ake precautions to prevent dirt a nd other foreign material from enterin g the s ystem. NOTE: Check fluid l evel every 8 hours o f operati on.
20 Owner Service MAN0646 (7/6/2007) 4. Inspect b attery cas e for cr acks or l eaks; re place batte ry if necessary . 5. T est batte ry with hy dromete r; rech arge batte ry if less tha n 75% c harge is indi cated.
Dealer Service 21 MAN064 6 (Rev . 1 1/5/2007) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools.
22 Dealer Service MAN064 6 (Rev . 1 1/5/2007) TROUBLESHOOTING ENGINE Engine Dies when S teering Handles are Engaged 1. Check if parking br ake is set. • Release par king br ake. NOTE: When parkin g brake is on, syste m is designed to kill the e ngine i f either st eering handle is engag ed.
Dealer Service 23 MAN064 6 (Rev . 1 1/5/2007) Figure 12 . Po wer Tilt Deck Safety Swit ch Layou t T roubleshoo ting Deck Safety Switch 1. Pull handl ebar s in with de ck in lowes t cutt ing height pos itio n (1). 2. Check that sw itch i s m aking c ontact with the heigh t gauge.
24 Dealer Service MAN064 6 (Rev . 1 1/5/2007) 7. S tart engine and di senga ge parking brake. 8. Open pump dump va lve. 9. Slowly push st eerin g levers back and forth 5 to 6 times to bleed t he hyd rauli c sys tem. 10. Close pum p dump valv e. 11 . Ad just NEUTRAL position of s teering linka ge as necessar y .
Dealer Service 25 MAN064 6 (Rev . 1 1/5/2007) Figure 15 . Clutc h Assembl y 3. Place a 9 /16 wrenc h over c ap screw ( 6) on idl er (47) and rem ove the te nsion fro m PT O V -belts (22) by rotating the wrench clockwise. 4. Remo ve PT O V -bel ts (2 2) from P TO dri ve sheave (2).
26 Dealer Service MAN064 6 (Rev . 1 1/5/2007) Figure 18 . Clutc h & Driv e Compo nents Reasse mbled RETURN TO OPERATION When yo u ha ve co mpleted s ervic e and ma intena nce function s, read and co mply with the se safet y mes- sages b efore re turning u nit to o peration .
Assem bly 27 MAN064 6 (Rev . 1 1/5/2007) ASSEMBLY DEALER SET -UP INSTRUCTIONS Assemb ly of this Mow’n Ma chine is the res ponsi bility of the Woods dealer. It should be delivered to the own er complete ly as sembled , lubr icated, a nd adj usted for normal c uttin g cond itions.
28 Assembly MAN064 6 (Rev . 1 1/5/2007) STRAIGHT LINE T RAVEL 1. Check tire pr essure ; tires mus t have equal air pressu re. 2. Chec k trave l; dri ve forw ard wit h both s teering handles full forw ard at hal f thro ttle. • If travel is not s traig ht, adjust ste ering hand le stop bolt on op posite side of t urn.
Dealer Check List s 29 MAN0646 (Rev . 1 1/5/2007) DEALER CH ECK LIST S PRE- DELIV ERY CH ECK LIS T (DEALER’S RESP ONSIBILITY) Inspect t he equipme nt thor oughly aft er asse mbly to make su re it is set up pro perly b efore deliveri ng it t o the cust omer .
30 Dealer Check Lists MAN064 6 (Rev . 1 1/5/2007) NOTES.
Part s 31 MAN0646 (Rev . 1 1/5/2007) FRAME ASSEMB LY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 & 33 ENGINE ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 & 35 HYDRAULIC RESERVOIR & HOSES .
32 Part s MAN064 6 (Rev . 1 1/5/2007) FZ25D FRAME ASSEMBLY (Rev . 8/22/2008 ).
Part s 33 MAN0646 (Rev . 1 1/5/2007) FZ25D FRAME ASSEMBLY PART S LIST R E F P ART QTY DESCRIPTION 1 783 17 1 Fuel t ank, LH 2 738 94 1 Fuel tank, RH Diesel 3 0 9239500 2 Fuel cap 4 73427 1 Left fender.
34 Part s MAN064 6 (Rev . 1 1/5/2007) FZ25D ENGINE ASSEMBLY (Rev . 1/9/2009).
Part s 35 MAN0646 (Rev . 1 1/5/2007) FZ25D ENGINE ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION 1 1 Kubota di esel engine (S pec No. 16447 - 15 000) 2 701 27 1 Oil fil ter 3 734 32 1 Sheav e adapt.
36 Part s MAN064 6 (Rev . 1 1/5/2007) HYDRAULIC RESERVOIR & HOSES (Rev . 8/22/200 8).
Part s 37 MAN0646 (Rev . 1 1/5/2007) HYDRAULIC RESERVOIR & HOSES PART S LIST HYDRAULIC DIAGRAM R E F P ART QTY DESCRIPTION 1 75477 1 Hydraulic re s ervoir 2 754 89 1 Cap w/b reather 5 838 * 3 3/ 8.
38 Part s MAN064 6 (Rev . 1 1/5/2007) PTO, CLUTCH & PUMP ASSEMBLY.
Part s 39 MAN0646 (Rev . 1 1/5/2007) PTO CLUTCH & PUMP ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION 1 75397 1 S plined p ower shaft 2 755 49 1 PTO sheave 4 3886 * 1 K ey 1/4 x 1-1 /4 5 780 44.
40 Part s MAN064 6 (Rev . 1 1/5/2007) SEAT & HOOD ASSEMBLY R E F P AR T QTY DESCRIPTION 1 754 06 1 Seat p an 2 752 25 2 Suspensio n seat 4 4378 * 4 5/ 16 F lat wa sher 5 F A220 * 4 5/16 Nylok nut .
Part s 41 MAN0646 (Rev . 1 1/5/2007) T AILWHEEL ASSEMBLY Single T ailwheel Assembly Wide St ance T ailwheel Ass e mbly R E F P ART QTY DESCRIPTION 1 71 126 1 Pivot mount adapte r 2 73741 1 Pivot housi ng 3 358 5 2 Bearing c up 4 358 6 2 Bearing c one 5 70328 1 Seal, 1.
42 Part s MAN064 6 (Rev . 1 1/5/2007) BRAKE ASSEMBLY.
Part s 43 MAN0646 (Rev . 1 1/5/2007) BRAKE ASSEMBLY P ART S L IST R E F P ART QTY DESCRIPTION 1 ----- -- See T ire & Wheel Chart Be low 2 0654 1900 2 1 NF Hex patch lock nut 3 739 04 1 Brake asse .
44 Part s MAN064 6 (Rev . 1 1/5/2007) FZ25D WIRING DIAGRAM KU BOT A (Rev . 8/22/200 8).
Part s 45 MAN0646 (Rev . 1 1/5/2007) FZ25D WIRING DIAGRAM KUBOT A DIESEL R E F P ART QTY DESCRIPTION - 75499 1 FZ25D Wiri ng assembly 1 731 73 1 Ignition sw itch - 751 97 1 Ignition ke y 2 0884 1200 2.
46 Part s MAN064 6 (Rev . 1 1/5/2007) S TEERING ASSEMBLY R E F P ART QTY DESCRIPTION 1 730 23 2 S teering leve r (includes item s 5 & 6) 2 730 30 2 S teering leve r mount 3 731 78 4 5/16 NC x 1 .
Part s 47 MAN0646 (Rev . 1 1/5/2007) COUNTERWEIGHT MOUNT KIT NO TES: * Refer to c ounterwei ght requ ireme nt chart on page 15 to determine the amount of counterweight required f or yo ur mower and equi pment.
48 Part s MAN064 6 (Rev . 1 1/5/2007) HEADLIGHT KIT (OPTION AL) NO TES : Headlight power outlets are loca ted near th e steer ing pi vot bloc ks. R E F P ART QTY DESCRIPTION A 739 38 - Headlig ht kit 1 739 37 1 L ight br acket - left 2 739 36 1 Light br acket - ri ght 3 739 35 2 R ect.
Appendix 49 Bolt T orque & Siz e Charts (Rev . 3/2 8/2007) BOLT T O RQUE CHART Always tighten har dware to the se values unles s a di ff e rent t orque value or ti ghteni ng proce dure is list ed for a specifi c applica tio n. F astene rs must al wa ys be repla ced wi th the sam e grade as sp ecifi ed in the manual par ts list.
50 Appendix Bolt T orque & Size Charts (Re v . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... ............. ..............
Index 51 MAN064 6 (7/6/2007) INDEX ASSEMBLY Dealer Set- Up Instr uctions 27 DEALER CHECK LI STS Delivery (Dealer ’s Respo nsibili ty) 29 Pre-De liver y (Dea ler’ s Resp onsi bility ) 29 DEAL ER SE.
F-8045 MM ( Rev . 2/1 1/201 1) W oods Equip ment Company 260 6 South Illi n ois Route 2 Post Office B ox 1000 O r e g o n , Illi n ois 61061 80 0- 319- 6 637 tel 800-3 99-6 63 7 fax www . W oodsE q ui p m e n t.co m LIMITED W ARRANTY Mow’ n M achi ne TM Zero-T urn Mowers Please Enter Information Belo w an d Sav e For Future Reference .
F-8495 M M & Boundary Repair Parts (Rev . 2/1 1/201 1) ©201 1 Woods Equipment Company . All rights reserved. WOODS, the Woods logo, Mow’n Machine, and “T ested.
W oods Equipment Company 2606 Sou th Illinois Route 2 P ost Of fice Box 1 000 Oregon , Illinois 61 061 USA 800- 319-6637 tel 800- 399-6637 f ax www .Woods Equipment.com ©2007 Woods Equipment Company . All rights reserved. WOODS and the Woods logo are trademark s of W oods Equipment Company .
An important point after buying a device Woods Equipment FZ25D (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Woods Equipment FZ25D yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Woods Equipment FZ25D - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Woods Equipment FZ25D you will learn all the available features of the product, as well as information on its operation. The information that you get Woods Equipment FZ25D will certainly help you make a decision on the purchase.
If you already are a holder of Woods Equipment FZ25D, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Woods Equipment FZ25D.
However, one of the most important roles played by the user manual is to help in solving problems with Woods Equipment FZ25D. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Woods Equipment FZ25D along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
