Instruction/ maintenance manual of the product CZR2652B Woods Equipment
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P ARTS / OPERA T OR'S MANUAL MOW’N MACHINE MAN0864 REV A 12-2010 CZR2242B 87231 1G 22HP B&S W/42” SIDE DISCHARGE (S/N 000050 AND ABOVE) CZR2652B 872313G 26HP B&S W/52” SIDE DISCHARG.
CALIFORNIA Proposition 65 W arning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer , birth defects and other reproductive harm.
3 WOODS IMPORT ANT MESSAGE TO THE DEALER: Assembly and proper installation of this product is the responsibility of the Woods® dealer . Read manual instructions and safety rules. Make sure all items on the Dealer ’s Pre-Delivery and Delivery Check Lists in the Set-Up instructions are completed before releasing equipment to the owner .
4 WOODS T ABLE OF CONTENTS FIGURES P AGE SAFETY ....................................................................................................................................................... 5-1 1 SET -UP INSTRUCTIONS ........................
5 WOODS SAFETY NOTICE !!! Unauthorized modications may present extreme safety hazards to operators and bystanders and could also result in product damage.
6 WOODS SAFETY Site preparation and circumstances - Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job.
7 WOODS SAFETY Machine preparation - Check operator presence interlock system and brake operation. Adjust or repair any problems before using. - Do not tamper with or defeat safety devices. Keep guards, shields and interlock safety devices in place and in proper working condition.
8 WOODS SAFETY Starting - Start only according to instructions in this manual or on the machine. - Before attempting to start the engine, make sure: - the parking brake is on; - the PT O is disengaged; - the traction drive is in NEUTRAL. - When starting the engine, make sure hands and feet are clear of the blades.
9 WOODS W ARNING SAFETY MANEUVERING SAFEL Y In general - Slow down before turning. - Do not mow in reverse unless absolutely necessary . Always look behind and down for small children and pets before and during backing. - Be aware when approaching blind corners, shrubs, trees, tall grass or other objects that may obscure vision.
10 WOODS SAFETY MAINTENANCE SAFETY In general - Maintain machine according to manufacturer's schedule and instructions for maximum safety and best mowing results. - Park machine on level ground. - Never allow untrained personnel to service ma- chine.
11 WOODS SAFETY BA TTER Y Battery acid is caustic and fumes are explosive and can cause serious injury or death. T o reduce the risk of personal injury when working near a bat- tery: - When working with battery acid, use protective equipment such as, but not limited to, goggles, face shield, rubber gloves and apron.
12 WOODS SET UP INSTRUCTIONS TOOLS REQUIRED FOR ASSEMBL Y - Wrecking bar - Claw hammer - Sockets: 1/2”, 15/16 - Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16” - T ire pressure gauge NOTE: All references below to the “right” or “left” are with respect to an operator at the controls.
13 WOODS 4. FINAL PREP ARA TIONS - Check the engine and hydraulic oil levels. T op off with the correct oil if necessary . Use 10W30 motor oil for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system. - Insure Battery cables are connected properly .
14 WOODS LABELS F N N 4165616 R F N R 4165615 N PTO SWITCH 4165662 bORDER IS NOT BLUE, BORDER IS WHITE..
15 WOODS LABELS.
16 WOODS LABELS 4165610 - Leer el manual del operador . No permitir que personas no capacitadas para ello usen la máquina. - Mantener los protectores en su lugar y sus tornillos debidamente fijados. - Antes de limpiar , ajustar o reparar este equipo, apagar todos los mandos, aplicar el freno de estacionamiento y apagar el moto r.
17 WOODS LABELS.
18 WOODS At operator's right side KEYSWITCH (K) - The keyswitch has three positions: OFF , RUN , and ST ART . Insert the key and turn it clockwise to move the switch from OFF to RUN . T urn it further to ST ART and hold to engage the starter . Release the key and the switch will return to RUN from ST ART .
19 WOODS CONTROLS FUEL SELECT OR V AL VE (U) The fuel tank selector valve is located behind the seat. The fuel tank selector valve has three positions: Off : The tank selector is of f when the lever points down. The selector should be of f whenever the machine is transported or stands unused for any length of time.
20 WOODS CONTROLS Reverse movement - T o move the machine straight back, pull both traction levers back equally from their neutral position. Reverse speed increases as the levers are moved back farther . Maximum reverse speed is reached when the levers hit the rear of the forward-reverse slot.
21 WOODS CONTROLS P ARKING BRAKE (R) - Pull the parking brake lever up and back to put the parking brake ON. Push it forward and down to put the parking brake OFF . The parking brake must be ON to start the engine. It must also be ON to keep the engine running if the operator leaves the seat.
22 WOODS PRE-OPERA TION CHECK LIST (OPERA TOR’S RESPONSIBILITY) ___ Review and follow all safety rules and safety decal instructions. ___ Check that all safety decals are installed and in good condition. Replace if damaged. ___ Check to make sure all shields and guards are properly installed and in good condition.
23 WOODS FUELING - Fill fuel tank with good quality , clean, unleaded regular gasoline. Do not use hi-test fuel. - Use a funnel to avoid spilling. W ARNING TO CHECK OR ADD FUEL: – Do it outdoors –.
24 WOODS OPERA TION OPERA TING NOTES - Practice at slow engine and travel speeds with the PTO of f until fully familiar with the controls. - For normal cutting the throttle should be set at the full open position. By using the traction levers to speed up or slow down the machine during use, maximum control and cutting efciency can be maintained.
25 WOODS CUTTING 1. Place the discharge chute in the down position or correctly t a grass collector or mulcher plate. 2. Sit in the seat. 3. Start the engine. 4. Turn the blades on by pulling up on the PT O switch. Do not start the blades at full throttle.
26 WOODS MAINTENANCE CHART E C N A N E T N I A M N O I T A R E P O n e e w t e b s e m i t m u m i x a m e r a s l a v r e t n i e s e h T . b o j g n i o g n o n a s i e c n a n e t n i a M . s n o i t i d n o c e r e v e s r e d n u n e t f o e r o m m r o f r e P .
27 WOODS MAINTENANCE RECORD NOTES ________________________________________________ ________________________________________________ ________________________________________________ ___________________.
28 WOODS CHECK DAIL Y Operator Presence Interlock System - Start Operation For the engine to crank, the parking brake must be on, the PTO (blades) of f and traction levers in the neutral lock position.
29 WOODS MAINTENANCE LUBRICA TION Every 50 hours of operation, lubricate the following points (1-3) with grease: 1. Deck lift lever (1 point) 2. Deck lift pivots (4 points) 3.
30 WOODS SP ARK PLUGS Remove each plug and check condition. - Good operating conditions are indicated if the plug has a light coating of grey or tan deposit. - A white blistered coating indicates overheating. A black coating indicates an “over rich” fuel mixture.
31 WOODS MAINTENANCE DUAL ELEMENT AIR CLEANER Engines equipped with dual element air cleaners have a paper air cleaner element with an oiled, foam precleaner element on the dirty side of the paper element. Both should be inspected regularly and maintained.
32 WOODS ENGINE COOLING Continued operation with a clogged cooling system will cause severe overheating and can result in en- gine damage. - Daily : Clean air intake screen V . - Every 100 hours : Clean cooling ns beneath blower housing H with reference to information in the engine manufacturer's manual.
33 WOODS MAINTENANCE TRANSAXLES Inattention to proper safety , operation, or maintenance procedures could result in personal injury , or damage to the equipment. Woods recommends returning the machine to your authorized Woods dealer for service or repair .
34 WOODS BLADE BALANCE Blade balance must be maintained at 5/8 oz-in (19.4 g-cm) or less. Failure to keep blades balanced causes excess vibration, wear , and shortened life of most components of the machine. T o balance a blade: 1. Sharpen blade rst.
35 WOODS DECK LEVELING 1. Park the machine on a smooth, level surface. Raise the deck to the transport position. 2. Lower the deck onto a set of equal height blocks under the rear corners of the deck. Place an- other set of blocks under the front of the deck so that the deck top is pitched forward 1/8".
36 WOODS ADJUSTMENTS FIGURE 1 P ARKING BRAKE NOTE: There are 2 brakes, 1 on each transaxle. The parking brake should keep the machine from moving. T o check the parking brake, park the ma- chine on a level surface, open the bypass valves and set the parking brake to ON .
37 WOODS HYDROST A TIC TRANSAXLE ADJUST - MENTS A turnbuckle style hydrostat neutral adjustment is provided. Neutral: 1. Support the machine with the rear wheels of f the ground. Use jackstands or equivalent sup- port. Do not rely only on mechanical or hydraulic jacks.
38 WOODS ADJUSTMENTS ARM REST HEIGHT ADJUSTMENTS 1. Remove acorn nuts 1, plastic washers 2, arm rest 3 and second set of plastic washers 4. 2. Adjust carriage bolts 5 to desired height A, B, or C by p.
39 WOODS BEL T REPLACEMENT HYDRO TRANSAXLE DRIVE BEL T 1. Remove cutterdeck belt (see cutterdeck belt replacement). 2. Disconnect wire I at clutch M . Remove bolts J and remove torque restraint. 3. Using a ratchet with a 9/16" socket, place over nut at location P .
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41 WOODS P ARTS SECTION P ARTS SECTION.
42 WOODS FIGURE 1 FRAME-ENGINE/CLUTCH ASSY 4 3 16 19 8 9 20 12 5 10 6 7 18 14 24 15 2 21 22 23 JUMPER HARNESS 26 25 1 13 11 13 17 27 28.
ITM P ART NO. DESCRIPTION QTY 43 ITM P ART NO. DESCRIPTION QTY WOODS FIGURE 1 FRAME-ENGINE/CLUTCH ASSY 1 4164049 S-FRAME W/LABELS 1 2 64123-89 BOL T -HEX 1/4-20X3/4 1 3 64152-23 1/4-20X3/8 LG SP SCREW 2 4 38665 SOLENOID 1 5 38304-03 BRG-FLANGED PLASTIC 1 6 2721331.
44 WOODS 15 24 17 45 45 42 FIGURE 2 TRANSAXLE ASSY.
ITM P ART NO. DESCRIPTION QTY 45 ITM P ART NO. DESCRIPTION QTY WOODS FIGURE 2 TRANSAXLE ASSY 1 4164049 S-FRAME W/LABELS 1 2 4162973 SHAFT -PULLARM MOUNT 1 3 4163957.
46 WOODS FIGURE 3 FUEL T ANK/BUMPER & CONTROL P ANEL 4 18 21 17 15 16 24 23 25 16 15 17 26 28 27 13 2 10 22 30 5 14 11 14 29 8 12 7 19 6 3 9.
ITM P ART NO. DESCRIPTION QTY 47 ITM P ART NO. DESCRIPTION QTY WOODS FIGURE 3 FUEL T ANK/BUMPER & CONTROL P ANEL 1 4164049 S-FRAME W/LABS, 1 2 4165504-1 T ANK-FUEL RH WOODS 1 3 4165503-1 T ANK-FUEL LH WOODS 1 4 4164221.
48 WOODS FIGURE 4 FUEL V AL VE & COVER PLA TE 4 6 5 6 7 12 13 16 16 8 11 7 6 9 6 14 6 12 13 1 2 10 3 7 6 10 11 18 TO ENGINE 17 15 16 6 TO ENGINE.
ITM P ART NO. DESCRIPTION QTY 49 ITM P ART NO. DESCRIPTION QTY WOODS FIGURE 4 FUEL V AL VE & COVER PLA TE 1 4164049 S-FRAME W/LABS 1 2 4165504-1 T ANK-FUEL RH WOODS 1 3 4165503-1 T ANK-FUEL LH WOODS 1 4 64197-001 BL T -TDFM 5/16-18X3/4 4 5 4146655.
50 WOODS FIGURE 5 DECK LIFT ASSEMBL Y 1 9 9 10 16 17 10 8 20 34 24 33 21 29 27 21 22 7 6 19 19 25 18 2 5 15 14 14 4 14 14 15 13 14 14 11 12 11 12 17 16 3 CUTTERDECK 11 31 11 32 26 11 30 28 23 6 2 16.
ITM P ART NO. DESCRIPTION QTY 51 ITM P ART NO. DESCRIPTION QTY WOODS FIGURE 5 DECK LIFT ASSEMBL Y 1 4164049 S-FRAME W/LABS, 1 2 64205-060 BOL T -MET M12-1.75X50 4 3 4143514.7 WLDMT -DECKLIFT , FRONT 1 4 4163894.7 WLDMT -DECKLIFT REAR 1 5 4109960 WLDMT -DECK LIFT ROD 2 6 64221-02 E-RING .
52 WOODS FIGURE 6 CASTER ASSEMBL Y.
ITM P ART NO. DESCRIPTION QTY 53 ITM P ART NO. DESCRIPTION QTY WOODS FIGURE 6 CASTER ASSEMBL Y 1 4164049 S-FRAME W/LABS, 1 2 4162986 DUST COVER 2 3 85010N ZERK-1/4-28 2 4 64025-20 NUT -HEX 3/4-16 SLOT U 2 5 64163-26 WASHER 2 6 48043-03C CUP-OUTER BEARING 4 7 48043-04C CONE-OUTER BEARING 4 8 48480 SEAL 2 9 4143675.
54 WOODS FIGURE 7 KICKPLA TE/SEA T ASSEMBL Y 13 1 6 7 5 4 3 2 12 12 11 8 9 8 10 12 9 16 17 21 22 23 24 15 26 27 19 20 18 25 14 14 31 32 29 30 28 25 34.
ITM P ART NO. DESCRIPTION QTY 55 ITM P ART NO. DESCRIPTION QTY WOODS FIGURE 7 KICKPLA TE/SEA T ASSEMBL Y 1 4164049 S-FRAME W/LABS 1 2 4163499 SEA T ASSEMBL Y 1 (INCLUDES ITEMS 4,26,& 27) *4151800 KIT -SEA T ADJUSTER *4139431 KIT -ARM REST 3 4163281.
56 WOODS FIGURE 8 STEERING.
ITM P ART NO. DESCRIPTION QTY 57 ITM P ART NO. DESCRIPTION QTY WOODS FIGURE 8 STEERING 1 4144705 GRIP-HANDLE 2 2 4156297.7 LEVER-TRACTION CNTRL 2 3 4156295 WLDMT -CONTROL BAR, RH 1 * 4156294 WLDMT -CONTROL BAR, LH 1 4 4143673.7 WLDMT -CONTROL BOX RH 1 5 4143674.
58 WOODS FIGURE 9 P ARKING BRAKE.
ITM P ART NO. DESCRIPTION QTY 59 ITM P ART NO. DESCRIPTION QTY WOODS FIGURE 9 P ARKING BRAKE 1 4164049 S-FRAME W/LABS, 1 2 4163494 TRANSAXLE, RH 1 3 64197-015 BL T -TDFM 10-32X1/2 TORX 2 4 64168-2 COTTER-HAIRPIN.08X1.19 2 5 4148697 ROD-BYP ASS CONTROL 2 6 4146187 BEARING-FLANGE 1 7 64221-03 E-RING 19MM/.
60 WOODS FIGURE 10 WIRE HARNESS OB PO OP DB WB BRY YB RW GY BR YELLOW W/ BLACK STRIPE RED W/ WHITE STRIPE GREEN W/ YELLOW STRIPE BROWN W/ YELLOW STRIPE ORANGE W/ BLACK STRIPE PURPLE W/ ORANGE STRIPE O.
ITM P ART NO. DESCRIPTION QTY 61 ITM P ART NO. DESCRIPTION QTY WOODS 1 4154880 HARNESS-MAIN WIRE 1 2 148082-20 FUSE 20 AMP 2 3 30-419 CABLE-BA TT 4 GA BLK 29" 1 4 4124009 SWITCH-SEA T NO 1 5 4165.
62 WOODS FIGURE 1 1 42" SIDE DISCHARGE 39 34 38 35 37 36 36 41 43 42 15 33 70 FT -LBS TO RQUE TO 6 2 4 5 3 4 7 20 19 29 23 32 24 26 22 25 28 27 30 31 15 33 40 34 41 43 42 7 6 11 6 9 12 6 10 13 15.
ITM P ART NO. DESCRIPTION QTY 63 ITM P ART NO. DESCRIPTION QTY WOODS FIGURE 1 1 42" SIDE DISCHARGE 1 4164884 S-42 DECK W/LABELS 1 2 4147399 CHUTE-RUBBER 1 3 4149017.
64 WOODS FIGURE 12 52" SIDE DISCHARGE 30 49 27 28 18 13 26 29 25 50 25 53 15 23 14 11 16 33 26 29 25 17 24 31 32 49 35 13 23 14 15 16 37 11 34 19 20 14 49 13 11 18 15 23 18 25 28 27 16 45 9 TO DE.
ITM P ART NO. DESCRIPTION QTY 65 ITM P ART NO. DESCRIPTION QTY WOODS FIGURE 12 52" SIDE DISCHARGE 1 4163933 S-52 DECK W/LABELS 1 2 4143552.25 GUARD-LH 52" DECK 1 3 4143553.
66 WOODS FIGURE 13 BEL TS-CUTTERDECK.
ITM P ART NO. DESCRIPTION QTY 67 ITM P ART NO. DESCRIPTION QTY WOODS FIGURE 13 BEL TS-CUTTERDECK 1 4143733 BEL T -52" CUTTERDECK 1 2 4147716 BEL T -42" CUTTERDECK 1.
68 WOODS FIGURE 14 DECALS-POWERUNIT 1 2 5 (UNDER SEA T) 17 11 14 7 6 10 16 12 9 15 3 (UNDER FOOTPLA TE) 8 13 4.
ITM P ART NO. DESCRIPTION QTY 69 ITM P ART NO. DESCRIPTION QTY WOODS FIGURE 14 DECALS-POWERUNIT 1 4165662 LABEL-CONTROL P ANEL 1 2 2000570 LABEL-W ARN FUEL PICT .
70 WOODS FIGURE 16 ACCESSORIES-SUSPENSION SEA T 4 3 1 1 2 6 7 5.
ITM P ART NO. DESCRIPTION QTY 71 ITM P ART NO. DESCRIPTION QTY WOODS FIGURE 15 ACCESSORIES-SUSPENSION SEA T 1 64141-6 NUT -WLF 5/16-18 8 2 64262-019 BL T -FLG HD 5/16-18 X 1-3/4 2 3 2720975-07 SP ACER.
F-8045 MM & Boundary (Rev . 12/1/2008) W oods Equ ipment Comp any 260 6 South Illinois R oute 2 Post Of fice Box 10 00 Oregon, Illinois 61061 800-319-663 7 tel 800-39 9-663 7 fax www .
F-8495 MM & Boundary Repair Parts (Rev . 2/15/2006) W oods Equipmen t Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illinois 610 61 800-319-663 7 tel 800-39 9- 6 63 7 fax www .
Woods Equipment Company 2606 South Illinois Route 2 Post Ofce Box 1000 Oregon, Illinois 61061 800-319-6637 tel 800-399-6637 fax www .WoodsEquipment.com ©2008 Woods Equipment Company . All rights reserved. WOODS, the Woods logo, and “T ested. Proven.
An important point after buying a device Woods Equipment CZR2652B (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Woods Equipment CZR2652B yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Woods Equipment CZR2652B - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Woods Equipment CZR2652B you will learn all the available features of the product, as well as information on its operation. The information that you get Woods Equipment CZR2652B will certainly help you make a decision on the purchase.
If you already are a holder of Woods Equipment CZR2652B, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Woods Equipment CZR2652B.
However, one of the most important roles played by the user manual is to help in solving problems with Woods Equipment CZR2652B. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Woods Equipment CZR2652B along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
