Instruction/ maintenance manual of the product BW180HD Woods Equipment
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OP E R A TO R ' S M A NU A L BA TWING - ROT ARY CUTTER MAN0805 (Rev . 10/ 13/ 201 0) ® BW180HD BW180HDQ BW180HB BW180HBQ BW126HB BW126HBQ.
2 Introduction Gen’l (Rev . 3/5/2010 ) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN 080 5 (4/ 30/ 200 9) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN08 05 (4/30/2009) SPECIFICATIONS GENERAL INFORMATION Some illustrat ions in this manual show t he equipment with safety shield s removed to provide a better view . This equipment should never be ope rated w ith any nece ssary s afety shield ing remove d.
Safe ty 5 Safety V ideo O rder Form ( 8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices .
6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2006 ) Free Mower / Cutter Safety Video Order Form 3 (Select one) VHS Forma t - VHS01 052 Safety V ideo DVD Format - DVD010 52 Safety V ideo Plea.
Safety 7 BW180_ SR (Rev . 12/10/2007 ) INST ALLA TION Hydraulics must be connected as instructed in this manual. Do not substitute part s, modify , or connect in any other way . TRAINING Saf ety in struc tions are imp ort ant ! Read all att achment and power unit manua ls; follow all safety ru les and safety d ecal i nformat ion.
8 Safety BW180_SR (Rev . 12/10/2007) (Safety R ules conti nued from previous page) Make sure driv eline guard tether chain s are att ached to the tractor and equip ment as shown in the p amphlet that accomp an ies the driv eline. Replace if damaged or broken.
Safety 9 BW180_ SR (Rev . 12/10/2007 ) Do not opera te or transport e quipment while under the influence of al cohol or drugs. Operate only in daylight or good artificial light. Keep hands, feet, hair , and clothing away from equipment while engine is running.
10 Safety BW180_SR (Rev . 12/10/2007) (Safety R ules conti nued from previous page) Keep all persons away from operator cont rol area while p erforming adju stments, service, or maintenance. Make cert a in all movem ent of equipm ent c om- ponents has stop ped befo re appr oachin g for ser - vice.
Safe ty 11 MAN07 07 (5/30/2008) 4 - PN 18869 SHIELD MISSING DO NOT OPERA TE - PUT SHIELD ON 18869-B DANGER BE CAREFUL! Use a cl ean, da mp c loth to clea n saf ety de cals .
12 Safety MAN0707 (5/30/2008 ) 7 - PN 15503 F ALLING OFF CAN RESUL T IN BEING RUN OVER. T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times. Buckle Up! Keep seat belt securely fastened.
Safety 13 MAN07 07 (5/30/2008) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged! 12 - PN 1004991 TRANSPORT LOCK AND CYLINDER REQUIREMENTS 1004991 TRANSPORT LOCK W ARNING RAISED CUTTER CAN DROP AND CRUSH e rs must be e q ui pp ed with trans p ort lock .
14 Operation MAN0805 (4/30/2009 ) OPERATION The des igned and tested s afety of this ma chin e depends on i t bei ng ope rated wi thin the lim itations as explain ed in this manual . Be famili ar wit h and follow all safety rul es in the manual , on the cutter a nd on th e tractor .
Operation 15 MAN08 05 (4/30/2009) 3. Route th e hose through th e hose holde r at th e hitch and be sure the hose c an sl ide freel y in th e holder . Do not allow hose slack to drag o n the ground o r become caugh t on tr actor prot rusions . 4. Attach the hydraul ic hose to the tract or .
16 Operation MAN0805 (4/30/2009 ) Be sur e oper ator is famil iar with all contr ols and can stop trac tor and cutter quickly in an emergen cy . Th e operator should g ive com plete, u ndivided attenti on to operatin g tractor a nd cut ter .
Operation 17 MAN08 05 (4/30/2009) TRANSPORTING Power unit must be equippe d with ROPS or ROPS cab and seat belt. Keep seat belt securely fasten ed. Fall ing of f power unit can resu lt in dea th from being r un over or crushed. Keep foldable ROPS sy stem in “lock ed up” position at all times.
18 Operation MAN0805 (4/30/2009 ) STO R A GE Follow these ste ps when storing your cutte r: 1. Clean cutte r before s toring. Se e page 23 for cleanin g ins truct ions. S tore on lev el, sol id groun d. 2. Disconn ect drivel ine an d secur e up off the g round.
Owner Service 19 MAN080 5 (4/30/20 09) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess ba sic mecha nical ski lls. I f you ne ed help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.
20 Owner Service MAN08 05 (4/30/2009) Figure 5 . Jackstand P lacemen t and Lu bricati on Poi nts LUBRICA TION Do not le t exces s grease coll ect on or around parts, particularl y when operatin g in s andy a reas. See Figu re 5 for lub ricatio n points and frequency or lubric ation based on nor mal operati ng condi tions.
Owner Service 21 MAN080 5 (4/30/20 09) Seasonal Lubrication In additi on to the daily r ecomm ended l ubrica tion, a more ex tensive applic ation i s recomm ended seaso n- ally . 1. Fill CV doub le yokes with 20 p umps of grease wit h the jo ints in a str aight line.
22 Owner Service MAN08 05 (4/30/2009) Blade Sharpening NOTICE ■ When sharpening blades, grind the same amount on each blade to maint ain balance. Replace bl ades in p airs . Unbala nced bla des wi ll cause ex cessive vib ration , which c an damag e gearbox bearings.
Owner Service 23 MAN080 5 (4/30/20 09) SHIE LDI NG REPAIR Full chain or rubber shielding must be inst alled when operating in populated areas or other areas where thrown o bject s co uld injure p eople or dam- age property .
24 T r oubleshooting MAN08 05 (4/30/2009) TROUB LESHOOTI NG PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Dull blade s Sharp en blades. Worn or bro ken blade s Replac e blade s. (R eplace i n pairs onl y .) Incorr ect PTO speed Set at r ated PTO speed.
Dealer Service 25 MAN080 5 (4/30/20 09) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools.
26 Dealer Service MAN08 05 (4/30/2009) V ertical Shaft Seal Repla cement (Figure 13) 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plug (24) a nd si phon g ear lub e from housing throug h this op ening. 3. Remove c rossbar (see page 30).
Dealer Service 27 MAN080 5 (4/30/20 09) corre ct diameter . Be sure not to dam age the seal lip. 8. Press i n hous ing so th at sea l is r ecess ed. P ress protecti ve seal (8) unt il se ated flu sh wit h housing . V erify that the sea l (8) is s eated co rrectly .
28 Dealer Service MAN08 05 (4/30/2009) SPLITTER GEARBOX REP AIR (Figure 14) Removal from Cutter 1. Disconn ect and re move a ll drivel ines from gearbox . 2. Remove th e four cap s crew a nd loc k nu ts that secu re gear box to cu tter , and re move gearbox.
Dealer Service 29 MAN080 5 (4/30/20 09) Check G earbox 1. Place top co ver (10) on housi ng and secur e into position usin g six cap scr ews (1 1). 2. Check ge arbox f or le aks by : plugg ing all holes except o ne, appl ying 4 psi of co mpress ed ai r , and immers ing gearbo x in water .
30 Dealer Service MAN08 05 (4/30/2009) CROSSBAR REM OV AL 1. It is neces sary to gain ac cess to bottom side of cutter for cross bar remova l. See Bl ocki ng Metho d pag e 19 . NOTE: Y ou wil l need to us e eith er the pul ler sc rew (Ite m 6, Fig ure 16) or a sm all hydr auli c jack to remove the cr ossbar .
Dealer Service 31 MAN080 5 (4/30/20 09) CROSSBAR INST ALLATION 1. Usi ng eme ry clo th (2 20 or f iner) , re move s urface rust, Loct ite ® and foreign mate rial fro m hub, splined gea rbox ve rtic al shaft, a nd cros sbar assembl y . 2. Slide c rossb ar ass embly (10) onto s pline d shaft.
32 Dealer Service MAN08 05 (4/30/2009) 4. Place u niver sal cr oss in vis e as s hown i n Figur e 22 and tap on yo ke to re move cup. Rep eat S tep 3 for final r emov al. Dr ive r emain ing cup out with a dri ft and hamme r . Figure 22 U-Joint Assembly 1.
Assem bly 33 MAN080 5 (4/30/20 09) ASSEMBLY INSTRUCTIONS DEALER SET - UP INSTRUCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e WOODS dealer . It should be deli vere d to the owner complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal cutti ng co nditions .
34 Assembly MAN08 05 (4/30/2009) Inst all Height Adjustment Cylinder (BW180HD) Refer to Figur e 25. 1. Attach base end of c ylinder ( 5) to the spri ng arm (3) using clevi s pin (1 8) and two cotter pi ns (66) . 2. Extend cyli nder r od a nd pl ace t ranspor t lock bracke t (7) ov er cylin der rod clev is.
Assem bly 35 MAN080 5 (4/30/20 09) Inst all Wheel a nd Hub (BW180HD) 1. Insert w heel hub i nto ou tside of wheel yoke a rm (1) and align holes . 2. Secu re into positi on usin g cap screw (54) and flanged l ock nut ( 55). 3. Att ach wh eel to hub us ing five lug nu ts.
36 Assembly MAN08 05 (4/30/2009) Inst all 3-Joint Driv e - 540 RPM Only (BW180HD) Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the dri veline and th e tag wired to th e input shaft of gear box. Ensu re the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r .
Assem bly 37 MAN080 5 (4/30/20 09) Inst all CV Drive (BW1 80HD)- Optional Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the drive line and the tag wired to the input shaft of gear box. E nsure the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r .
38 Assembly MAN08 05 (4/30/2009) NOTE: Items 23 & 24 must b e installed with s quare corner s on t op and f acing cy linder as shown . 2. Slide spac er (17) and lock- up bar ( 19) over cl evis pin (22 ) on bac k side of cy linder lug & s ecure with washer (27 ) and cotter pi ns (66).
Assem bly 39 MAN080 5 (4/30/20 09) Inst all W ing Wheel Y oke Adjustment Link (BW180HD) Use a suitable lif ting devic e of sufficient cap ac- ity . Use adequate personnel to handle heavy com- ponent s. 1. With a lifting de vice raise right wing and lo ck in th e up positi on usin g the wing loc k-up bar .
40 Assembly MAN08 05 (4/30/2009) Inst all Chain or Belt Shielding (BW180HD) Full chain shielding must be installed when operating in popul ated areas or other areas where thrown obj ects could inju re peop le or dama ge property .
Assem bly 41 MAN080 5 (4/30/20 09) Figure 37 . Chain S hield ing Installa tion - Right Wi ng Show n 5. Fr ont win g chain p late, inne r 6. Fr ont win g chain p late, m iddle 7. Fr ont win g chain p late, ou ter 8. Re ar wing c hain pla te 16. 5/16 Chai n - 6-l ink 18.
42 Assembly MAN08 05 (4/30/2009) Figure 38 . Belt S hield ing Ins tallation - Center Sectio n Figure 39 . Belt S hield ing Installat ion - Right W ing 1. Front center bel t shield plate 2. Fron t righ t bel t shi eld pl ate 3. Front lef t bel t shie ld plat e 7.
Dealer Check List s 43 MAN0805 (4/30/2009) DEALER CH ECK LIST S PRE- DELIV ERY CH ECK LIS T (DEALER’S RESPONSI BILITY) Inspect t he equipme nt thor oughly aft er asse mbly to ensure it is set up pro perly before deli vering it to the cust omer . The foll owing che ck lis ts are a r eminder of poin ts to insp ect.
44 Notes MAN08 05 (4/30/2009) NOTES.
Part s 45 MAN080 5 (4/30/20 09) P ARTS INDEX BA TWING ® Rot ary Cutter BW180HD, BW180 HDQ BW180HB, BW180 HBQ BW126HB, BW126 HBQ MAIN FRAME AS SEMBL Y (FRONT SECTIO N) .................... ............. ............. ......... 46- 47 (BW180HD R EAR SECTIO N) .
46 Part s MAN08 05 (4/30/2009) MAIN FRAME ASSEMBLY (FRONT SECTION) Rev(10/ 23/2009) 74 - COMPLETE DECA L SET 75 - SAFETY DECAL SET.
Part s 47 MAN080 5 (4/30/20 09) MAIN FRAME ASSEMB LY (FRONT SECTION) R E F P ART QTY DESCRIPTION 1 1916 0KT 1 Blade k it, CCW 2 ----- 1 Gearbo x (see p age 54) 3 1031 174 1 Dri veline c omplete, 240 0, 1.75-20 3.4 4 10313 56 1 T ongue le vel bracket 5 10313 62 1 2.
48 Part s MAN08 05 (4/30/2009) BW180HD - MAIN FRAME ASSEMBLY (REAR SECTION).
Part s 49 MAN080 5 (4/30/20 09) BW180HD - MAIN FRAME ASSEMBLY (REAR SECTION) R E F P ART QTY DESCRIPTION 1 10274 70 1 Center w heel yoke 2 57050 1 Acce ss hole cover 3 10273 05 1 S pring arm 4 19710 1 Compr ession spri ng 3.
50 Part s MAN08 05 (4/30/2009) BW180HB - MAIN FRAME ASSEMBLY (REAR SECTION).
Part s 51 MAN080 5 (4/30/20 09) BW180HB - MAIN FRAME ASSEMBLY (REAR SECTION) R E F P ART QTY DESCRIPTION 1 10313 65 1 Center w heel yoke 2 57050 1 Acce ss hole cover 3 10241 09 2 Center sp ring whe el yoke arm 4 19710 2 Compr ession spri ng 3.25 x .69 x 9.
52 Part s MAN08 05 (4/30/2009) WING ASSEMBLY (Rev . 10/23/2009 ).
Part s 53 MAN080 5 (4/30/20 09) WING ASSEMBLY R E F P ART QTY DESCRIPTION 1 1916 0KT 1 Blade k it, CCW (Right w ing) - or - 1 1916 1KT 1 Blade k it, CW (Lef t wing) 2 ----- 1 Gearbox (see p age 54) 3 10049 34 1 Drive line comple te 1340, 4 7.
54 Part s MAN08 05 (4/30/2009) WING & CENTER GEARBOX ASSEMB LY.
Part s 55 MAN080 5 (4/30/20 09) WING & CENTER GEARBOX ASSEMB LY Center REF QTY 5 40 RPM 1000 RPM RIGHT WING LEFT WING DESCRIPTION A 1 58807 1031 169 1031 168 58808 Complete g earbox 1 1 57445 1031.
56 Part s MAN08 05 (4/30/2009) SPLI TTER GEARBOX ASSEMBLY R E F P ART Q T Y DESCRIPTION A 1031 185 1 Compl ete splitter gearbox, 5 40 rpm A 1031 186 1 Compl ete splitter gearbox, 1 000 rpm 1 3941 1 6 .
Part s 57 MAN080 5 (4/30/20 09) CENTER DECK DRIVE ASSEMBLY R E F PART QTY DESCRIPTION A 1 031 174 1 Complete center drive asse mbly 1 1 031 184 1 Y oke, 1-3 /4, 20 spl ine 2 38352 2 Cross & be ari.
58 Part s MAN08 05 (4/30/2009) FRONT DRIV E ASSEMBLY - EQUAL ANGLE R E F PART QTY DESCRIPTION A 57282 1 C omplete 54 0 rpm (6-sp line) 1 40563 1 Y oke 1-3/8, 6-sp line (540 rpm) 2 40566 2 Cross & be aring 3 40751 2 Inboard y oke 4 40753 1 Outer pr ofile 5 40765 2 S pri ng pin 10 x 90 6 57299 1 Y oke 1-1/2, 23-s pline I.
Part s 59 MAN080 5 (4/30/20 09) REAR DRIVE ASSEMB LY - EQUAL ANGLE R E F PART QTY DESCRIPTION A 1004932 1 Co mplete rea r drive asse mbly 1 1004957 1 Y oke, 1-3/4, 2 0 spline 2 40566 1 Cross an d bear.
60 Part s MAN08 05 (4/30/2009) T YPE A - 540 RPM & 1000 RPM FRONT CV DRIVE R E F P ART QTY DESCRIPTION A 1 021 103 1 Com ple te CV dri ve ( 540 RPM ) A 1 021 104 1 Com ple te CV dri ve ( 1000 R PM ) 1 1985 1 1 Slide lo ck repai r kit 2 5877 4 1 Y oke QD CV 1.
Part s 61 MAN080 5 (4/30/20 09) TYPE B - 540 RPM & 1000 RPM FRONT CV DRIVE R E F P ART QTY DESCRIPTION A 1 021 103 1 Com ple te CV dri ve ( 540 RPM ) A 1 021 104 1 Com ple te CV dri ve ( 1000 R PM ) 1 1985 1 1 Slide lo ck repai r kit 2 103310 3 1 Y oke QD CV 1.
62 Part s MAN08 05 (4/30/2009) WING DRIVE ASSEMBLY R E F PART QTY DESCRIPTION A 1004934 Complete wing dr ive asse mbly 1 1004963 1 Y oke 1-3/ 4, 20 S pline 2 1 10 2 Cross & beari ng kit 3 40764 2 .
Part s 63 MAN080 5 (4/30/20 09) 5-BOLT WHEEL & TIRE ASSEMBLY REF PART Q T Y DESCRIPTION 1 1017050 1 Heavy hub asse mbly (incl ude s item s 1 th ro ugh 15 ) 2 1017034 1 Heavy wheel hub with cup s (.
64 Part s MAN08 05 (4/30/2009) RUBBER SHIELDING - CENTER SECTION (FRONT & REAR) (ST A NDARD ON BW180 MODELS) R E F P ART QTY DESCRIPTION 1 10170 57 1 Front center bel t shield plate 2 10285 88 1 Front right belt shiel d plate 3 10285 89 1 Front lef t belt shi eld plate 7 10285 06 2 Bent link .
Part s 65 MAN080 5 (4/30/20 09) RUBBER SHIELDING - WING (FRONT & REAR) (ST A NDARD ON BW180 MODELS) R E F P ART QTY DESCRIPTION 4 102859 0 1 Front right win g belt shi eld plate, in side - or - 4 .
66 Part s MAN08 05 (4/30/2009) CHAIN SHIELDING - CENTER SECTION (FRONT & REAR) (SINGLE ROW OPTIONAL ON BW180 MODELS) (SINGLE ROW ST ANDARD ON BW126 MODELS) (DOUBLE ROW OPTIONAL ON BW126 & BW18.
Part s 67 MAN080 5 (4/30/20 09) CHAIN SHIELDING - WING (FRONT & REAR) (SINGLE ROW OPTIONAL ON BW180 MODELS) (SINGLE ROW ST ANDARD ON BW126 MODELS) (DOUBLE ROW OPTIONAL ON BW126 & BW180 MODELS).
68 Part s MAN08 05 (4/30/2009) HYDRAULIC CYLINDERS Wing 3 x 10 Center 3.5 x 8 R E F PART PART QTY DESCRIPTION 2 1 981 0 23 540 1 Se al repai r ki t (include s 2A thru 2 G) - or - 1981 0HD 19810 HD 1 S.
Part s 69 MAN080 5 (4/30/20 09) HYDRAULIC CYLINDER ST ROKE CONTROL KIT CROSSBAR PULLER (OPTIONAL) R E F PART QTY DESCRIPTION 1 24098 1 S troke control s et for 1-1/4" c ylinder rod (con tains ite.
70 Part s MAN08 05 (4/30/2009) BW126HB / BW126HBQ WEIGHT BOX ASSEMBLY (OPTIONAL) R E F P ART QTY DESCRIPTION 1 10273 45 1 W eight bo x 750 lbs 2 10285 84 1 Brace 3 10109 85 1 Skid shoe 4 10285 66 1 Mounti ng plate 6 10035 59 1 1.
Part s 71 MAN080 5 (4/30/20 09) WINCH KIT (OPTIONAL) R E F PART QTY DESCRIPTION A 1019456 - Winch kit, compl ete 1 52478 4 Idler b racket 2 6696 2 Chain idle r casting 3 409 2 Clevis pin, 1/2 x 2 4 22.
72 Appendix Bolt T orque & Siz e Charts (Rev . 3/28/2007) BOLT T O RQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F asteners mus t alwa ys be repla ced with t he sam e grade as sp ecifi ed in t he manual par ts list.
Appendix 73 Bolt T orque & Siz e Charts (R ev . 3/28/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... ......
74 Index MAN0805 (4/30/2009) INDEX A ADJUSTMENTS Cutting Hei ght 15 Slip C lutc h 22 ASSEMBLY Dealer Set- Up Instr uctions 33 Fill Gearbo xes 33 D DEALER CHECK LI ST Check List s Deliv ery (Dealer’ .
F-3079 (Rev . 9/16/2010) W oods Equipm ent Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399- 663 7 fa x www .W oodsEquip ment.com W ARRANTY All Models Except Mow ’ n Machin e TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence .
F-8494 (Rev . 6/ 23/2005) W ARRANTY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mo wers and W oods Boundary TM Utility V ehicles) W oods Equipm ent Compan y (“WO ODS”.
An important point after buying a device Woods Equipment BW180HD (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Woods Equipment BW180HD yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Woods Equipment BW180HD - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Woods Equipment BW180HD you will learn all the available features of the product, as well as information on its operation. The information that you get Woods Equipment BW180HD will certainly help you make a decision on the purchase.
If you already are a holder of Woods Equipment BW180HD, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Woods Equipment BW180HD.
However, one of the most important roles played by the user manual is to help in solving problems with Woods Equipment BW180HD. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Woods Equipment BW180HD along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
