Instruction/ maintenance manual of the product BB72X Woods Equipment
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OP E R A TO R ' S M A NU A L BR USHBULL ROT ARY CUTTER MAN0632 (Re v . 4/2 0/2 01 1) BB48X BB60X BB72X BB84X TM Serial N umber 1 1 59929 a nd Af ter Include s Serv ice and Par ts Information for .
2 Introduction Gen’l (Rev . 3/5/2010) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN0632 (5/15/2007 ) T ABLE OF CONT ENT S INTRODUCTIO N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN063 2 (5/15/2007) SPECIFICATIONS 3-Point Hitch: BB48X, B B60X, BB 72X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Categor y 1 BB84X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ca tegory 1 & 2 Cutting Hei ght .
Safe ty 5 Safety V ideo Order Fo rm (8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices .
6 Sa fety Safety V ideo Order Form (Rev . 2/6/2006 ) Free Mower / Cutter Safety Video Order Form 3 (Select one) VHS Forma t - V HS01052 Sa fety Vide o DVD Format - DVD 01052 Safety Vid eo Plea.
Safety 7 Single S pindle Cutt er LD/MD (Re v . 10/27/20 06) TRAINING Safety inst ructions are important! Read all att achment and power unit manuals; follow all safety r ules and sa fety deca l informa tion. (Replace- ment man uals and safety deca ls are availa ble fr om your dealer .
8 Safety Single S pindle Cutter LD/MD (Rev . 10/27/2006 ) (Saf ety Rules c ontinued fr om pre vious pa ge) Full chain, rubber , or steel band shielding must be inst a lled when operating in populated areas or other ar eas wher e thrown ob jects could injur e peo- ple or damage property .
Safety 9 Single S pindle Cutt er LD/MD (Re v . 10/27/20 06) inst alled secu rely t o ensure e q uipmen t is i n a safe condition before putting unit into service. Make sur e all safe ty decal s are installed. Replace if d amaged. ( See Saf ety Decal s sectio n for location.
10 Safety MAN063 2 (5/15/ 2007) 1 - SERIAL NUMBER P LATE ROT A TING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is running. Before mowing, clear area of objects that may be thrown by blade. Keep bystanders away .
Safety 11 MAN0632 (5/15/2007 ) 7 - PN 100 41 14 10 - PN 33 347 33347E CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.
12 Operation MAN063 2 (5/15/ 2007) OPERATION The opera tor is r espons ible for the safe operatio n of the cutter . T he operat or must be properl y trained. Operators s houl d be fami liar wi th the cutter , th e tracto r , and all safety practi ces before s tarting op eration.
Operation 13 MAN0632 (5/15/2007 ) 3. Adjust t he tra ctor low er 3-poi nt arm an ti-sway devices to pr event cutter f rom swinging side to sid e during t ransport. 4. Adjust tr actor drawba r so that it wil l not interfe re with cutte r or dr iveline .
14 Operation MAN063 2 (5/15/ 2007) Figure 4 . S tandard Hi tch an d Quick Hi tch Config urations - BB60 X, BB 72X & BB 84X ATT AC HING CUTTER TO T RACTOR - BB60X, BB72X, BB 84X ON LY St andard Hitch 1. Positio n tractor 3-p oint arms betwe en the mas t plates a nd secur e with hi tch pi ns and c otter pin .
Operation 15 MAN0632 (5/15/2007 ) DRIVELINE ATT AC HMENT Attach the c utter to the trac tor 3-po int hi tch (or q uick hitch if av aila ble). Do not attach dri veline. Ra ise an d lower c utter to determi ne max imum an d min imum dis- tance between the tractor PTO shaft an d the gearbox input shaft.
16 Operation MAN063 2 (5/15/ 2007) 8. File an d clean c ut end s of bo th drive halves . Do not use tr actor if p roper driv elin e engage ment ca n- not be obtained throu gh these m ethods. Connect dr ivelin e to tractor PT O shaft, maki ng sure th e spring -acti vated loc king coll ar slid es freel y and l ocks drivelin e to PTO shaft.
Operation 17 MAN0632 (5/15/2007 ) CHECK CHAIN ADJUSTMENT 1. Refer to Install Optional Check Chains, page 42 for check chai n installation. 2. After making c utting height adjustme nt, adjust bot h chains (3) i n chec k chai n brac ket ( 2) so you h ave the same n umber of links on each s ide.
18 Owner Service MAN063 2 (5/15/ 2007) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess basic m e chan ical ski lls.
Owner Servi ce 19 MAN0632 (5/15/2007 ) Figure 12 . Jackstand P lace ment an d Lubric ation Po ints BLADE SERVICING Blade R emoval (Figure 13) NOTICE ■ If blade pin is seized in crossbar and extrem e force will be nee ded to re move it, support cr ossbar from below to prevent gea rbox damage.
20 Owner Service MAN063 2 (5/15/ 2007) 3. Align cr ossbar (8) with blade acce ss hol e in cutter frame. A pply a libera l coat ing of N ever Se ez ® or equival ent to blade pi n and crossbar hole. Mak e sure bl ade offset is away from cutter . P ush blad e pin throu gh cros sbar .
Owner Servi ce 21 MAN0632 (5/15/2007 ) Figure 15 . Slip Clut ch Assemb ly 1. Flange yok e 2. Friction disc 3. Hub, 1-3/8 " round b ore 4. Thrust plate 5. Bell eville s pring p late 6. 10 mm x 1. 5P x 5 5 mm Ca p screw 7. 10 mm x 1. 5P Hex nu t Comer W alt ersc hei d Model "A" "B" BB48X 1.
22 Owner Service MAN063 2 (5/15/ 2007) DRIVELINE SHEAR BOLT REPLACEMENT (BB48X & BB60X ONLY) NOTICE ■ Always use ap proved 1/2" NC x 3" grad e 2 shear bolt as a re placement p a rt. Using a hardened bolt or shear pin may result in damage to driveline or gearbox .
Owner Servi ce 23 MAN0632 (5/15/2007 ) TROUB LESHOOTI NG MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut lo wer in cente r of swath than at ed ge Height of cutter l ower at r ear or front Adjust cutter heig ht and at titude s o that cutte r rear and front a re within 1/2" of s ame he ight.
24 Dealer Service MAN063 2 (5/15/ 2007) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools.
Dealer Service 25 MAN0632 (5/15/2007 ) SEAL REP AIR (ON FLA T T OP , BB48X, BB60X, BB72X S/N 1 1 59928 AND BEFOR E; BB84X) (Figure 18) V ertical Shaf t Seal Re p air 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plug (27) a nd si phon g ear lub e from housing throug h this op ening.
26 Dealer Service MAN063 2 (5/15/ 2007) Reassembl e Gearbox 1. Clean hou sing, paying spec ific at tention to ar eas wher e gasket s will be insta lled. 2. W a sh hous ing and al l comp onents thorough ly . Select a c lean area for gearbox assembl y .
Dealer Service 27 MAN0632 (5/15/2007 ) Figure 18 . Gearbo x As sembl y 17. Castle nut metri c M24 x 2 18. W as her 19. Protectiv e washer ( BB48X, BB60X, BB72X ) 19A. Protective s creen ( BB84 ) 20. Flat washer ( BB48X, BB60X, BB72X ) 20A. Shim kit ( BB84X ) 21.
28 Dealer Service MAN063 2 (5/15/ 2007) SEAL REP AIR (ON CAST/CROWN T OP BB48X, BB60X, BB72X - S/N 1 1 59929 AND ABOVE ONLY) (Figure 19 ) V ertical Shaf t Seal Re p air 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plu g (9) an d siphon gear lub e from housing throug h this op ening.
Dealer Service 29 MAN0632 (5/15/2007 ) GEARBOX REP AIR (ON CAST/CROWN T OP BB48X, BB60X, BB72X - S/N 1 1 59929 AND ABOVE ONLY) (Figure 19) NOTE: Repair t o this gearbox is lim ited to r eplacin g bearing s, seals, and gask ets. Replac ing gea rs, shafts, and a housin g is not co st effective .
30 Dealer Service MAN063 2 (5/15/ 2007) 11 . Che ck that the gear ba ckla sh is between 0.0 06" and 0.016" . Y ou sh ould not h ave to adjust th e backlash. 12. Slide g ear spacer (7) a nd ro ller bea ring ( 20) on input sh aft (5) and secure wit h retain ing rings (6) and (8).
Dealer Service 31 MAN0632 (5/15/2007 ) CROSSBAR REMOVAL 1. It is neces sary to gain ac cess to bottom side of cutter for cross bar remova l. See OWN ER SERVICE, page 18 . NOTE: Y ou wil l need to us e eith er the pul ler scre w (Ite m 6, Figure 21 ) or a small hy drau lic jack to remove the cr ossbar .
32 Dealer Service MAN063 2 (5/15/ 2007) CROSSBAR INST ALLATION 1. Usi ng em ery clot h (2 20 or fi ner) , remove s urface rust, Loct ite ® and foreign mate rial fro m hub, splined gearbo x, verti cal sh aft, and cross bar as shown in Figu re 22. Figure 22 2.
Dealer Service 33 MAN0632 (5/15/2007 ) 3. Clamp cup in vise a s shown i n Figur e 27 an d tap on yoke to compl ete ly remo ve cu p from yo ke. Repeat S tep 2 a nd S te p 3 for opposite cup. Figure 27 . Remove Cu ps 4. Place u niver sal cr oss in vis e as s hown i n Figur e 28 and tap on yo ke to re move cup.
34 Dealer Check List s MAN063 2 (5/15/ 2007) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEAL ER ’S RESP ONSIBIL ITY) NOTICE ■ Gearbox w as not fill ed at t he factor y . It mus t be serviced befo re operati ng cutter . ( See Fill G earbox, p a ge 41).
Dealer Check List s 35 MAN0632 (5/15/2007 ) NOTES.
36 Assembly MAN063 2 (5/15/ 2007) ASSEMBLY DEALER SET-UP INSTR UCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e Woods dealer . It sh ould be del ivered to the own er co m- pletely asse mbled, lub ricated , and ad juste d for nor mal cutting c ondit ions.
Assembly 37 MAN0632 (5/15/2007 ) Figu re 31 . BB6 0X, BB72X & BB8 4X Ship ping Conf igu ratio n DISASSEMBLE SHIPPING UNIT (FIGURE 32) Remove al l parts that are wi red an d strapp ed to cu tter . Remove c ap scre ws (13) and flan ge lock nuts (14) tha t are secu ring A-f rame bars (2) to the cutting he ight adjustme nt hol es (10) .
38 Assembly MAN063 2 (5/15/ 2007) INST ALL A-FRAME BB48X Cutters: Attach A-fr ame bars (6) to th e insi de of front m ast pl ates. Secu re into p osition using carri age bolts (23), sleeves (19), flat w ashers ( 48), and flang e lock nu ts (12) . Figu re 33 .
Assembly 39 MAN0632 (5/15/2007 ) INST ALL T AILWHEEL 1. Attach tailw heel bracket (6) to c utter at the tailwheel pivot ho les ( 5B) usin g cap scr ew (13) an d flange lock nu t (14) p revious ly rem oved. NOTE: M ake sur e greas e fitt ing on tube is on to p when ins tal ling t ailw heel.
40 Assembly MAN063 2 (5/15/ 2007) BB60X, BB72 X & BB 84X St anda rd & Quic k Hitch Set-Up 1. Leave A- frame an d top l ink attached togethe r . 2. Remove bol t (60), spacer (10) and nu t (12) from front hol e in brace bar (7) . 3. Assemb le top link to brace bar wit h previous hardwar e as show n in Fig ure 37.
Assembly 41 MAN0632 (5/15/2007 ) 3. Install driv eline onto gearbox input shaft and secu re wit h bo lt (1 ) a nd nut (2). 4. Secu re drivel ine wi th bolt (1) and nut (2 ). 5. Lubrica te rear driv eline half and install fron t drivel ine ha lf. 6. Attach tet her chain to diago nal brac e bar .
42 Assembly MAN063 2 (5/15/ 2007) INSTALL O P TIONAL CHECK CHAINS Chec k chains are used to ca rry t he fron t of cutt er at a set he ight. 1. Thread check ch ains ( 3) throug h check chai n bracke t (2). 2. Attach lo wer end of c heck ch ain (3 ) to ma st plat e (9 or 1 1 ) with bol t (6), wash er (7) , and nu t (8).
Part s 43 MAN063 2 (5/15/ 2007) BRUSHBULL™ ST ANDARD-DU TY MAIN ASSEMB LY . . . . . . . . . 44-45 GEARBOX ASSEMBLY (FLA T-TOP) . . . . . . . . . . . . . . . . . . . . . . . 46-47 GEARBOX ASSEMBLY (CAST/ CROWN TOP) . . . . . . . . . . . . . . . . . .
44 Part s MAN063 2 (5/15/20 07) BRUSHBULL STANDARD-DUTY MAIN ASSEMBLY BB48X, BB60X, BB72X & BB84X (BB8 4X SHOWN) 65 - Safe ty Decal Se t 66 - Comp lete Dec al Set R E F P ART QTY DESCRIPTION 3 572.
Part s 45 MAN063 2 (5/15/ 2007) BB48X, BB60 X, BB72X & BB84X MAIN ASSEMBL Y PARTS LI ST REF P ART QTY DESCRIPTION 12 19025 14 5/8 N C Flange lock nut 13 40775 1 S pirol pin 10 m m x 65 mm 14A 1 030524 2 Bushing, f langed .
46 Part s MAN063 2 (5/15/20 07) GEARBOX ASSEMBLY - (FLAT T OP) R E F P ART QTY DESCRIPTION A 58800 1 Gear box re pair asy (BB48X) - S/N 1 159928 and Below A 58801 1 Gear box re pair asy (BB60X) - S/N .
Part s 47 MAN063 2 (5/15/ 2007) GEARBOX ASSEMBLY P A RT S LIST (Continued) CHECK CHAIN ASSEMBLY (OPTIONAL) R E F P ART QTY DESCRIPTION 9 20890 1 Bear in g-Ba ll 10 20897 1 Ring ret ainer 81m m interna l (BB48X, BB60X, B B72X) 1 1 * 1 Cotter pi n 12 57466 2 Snap ring 13 20895 1 Snap ring (B B48 X, BB 60 X, BB 72X) 14 57373 1 S pacer 35.
48 Part s MAN063 2 (5/15/20 07) GEARBOX ASSEMBLY (CAST/CROWN TOP) R E F P ART QTY DESCRIPTION A 1032587 1 Gearbox repai r assembly (BB48X (ball bearin g) S/N 1 159929 and Above) A 1032588 1 Gearbox re.
Part s 49 MAN063 2 (5/15/ 2007) BB48X COMER ST ANDARD DRIVELINE ASSEMBLY R E F P ART QTY DESCRIPTION A 1009509 1 Complete 54 0 drive line asy 1 1001300 2 Complete collar y o ke C12 1-3 /8 - 6 2 38478 .
50 Part s MAN063 2 (5/15/20 07) BB60X COMER ST ANDARD DRIVELINE ASSEMBLY R E F P ART QTY DESCRIPTION A 1009510 1 Complet e 540 d riveline 1 10013 00 2 Complete c ollar yok e C12 1 -3/8 - 6 2 38478 2 C.
Part s 51 MAN063 2 (5/15/ 2007) BB48X & BB60 X COMER SLIP CLUTCH DRIVELINE ASSEMBLY (OPTIONAL) R E F P ART QTY DESCRIPTION A 1020900 1 Complete 540 driveline assembly 1 1001300 2 Complete col lar .
52 Part s MAN063 2 (5/15/20 07) BB72X COMER SLIP CLUT CH DRIVELINE ASSEMBLY R E F P ART QTY DESCRIPTION A 1020901 1 Complete 54 0 driv eline asy 1 1001300 2 Complete collar yoke C12 1-3/8 - 6 2 38478 .
Part s 53 MAN063 2 (5/15/ 2007) BB84X COMER SLIP CL UT CH DRIVELINE ASSEMBLY REF P ART 60 Serie s P ART 50 Serie s QTY DESCRIPTION A 1024144 1024144 1 Complete dri v eline a sy 1 1001325 10287 75 1 Co.
54 Part s MAN063 2 (5/15/20 07) BB84X W ALTER SCHEID SLIP CL UTCH DRIVELINE ASSEMBLY R E F P ART QTY DESCRIPTION 1 40574 1 Y oke 1-3/8 - 6 spline 2 1 10 2 Cross & bearin g kit 3 40764 2 S pring pi.
Part s 55 MAN063 2 (5/15/ 2007) FRONT RUBBER SHIELDING (ST ANDARD ) FRONT & REAR CHAIN SHIELDING (OPTIONAL) R E F P ART QT Y DESCRIPTION A 1013207 1 Rubber shield k it - BB48X A 1013208 1 Rubber shield k it 5 f t - BB60X A 1013209 1 Rubber shield k it 6 f t - BB72X A 1023042 1 Rubber shield k it 7 f t - BB84X 1 1004128 2 Rubber deflector 25.
56 Appendix Bolt T orque & Size Chart s (Rev . 3/28/2007) BOLT T ORQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F ast eners mus t alwa y s be re place d with the s ame grade as spec ified in the m anual par ts lis t.
Appendix 57 Bolt T orque & Siz e Chart s (Rev . 3/28/2 007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ........... .............. ......
58 Index MAN06 32 (5/15/20 07) INDEX A ASSEMBLY Dealer Set- Up Instr uctions 36 D DEALER CHECK LI STS Delivery (Dealer ’s Respo nsibili ty) 34 Pre-De liver y (Dea ler’ s Resp onsib ility ) 34 DEAL.
F-3079 (Rev . 2/14/201 1) W oods Equipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 tel 800 -399-66 37 fa x www .W oodsEquipme nt.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence .
F-8494 (Rev . 6/23/2005) W ARRANTY (Replacement Parts F or All Models Except Mow’ n Machine TM Zero-T urn Mowers and W oods Boundary TM Utility V ehicles) W oods Equipm ent Company ( “WOODS”) w .
An important point after buying a device Woods Equipment BB72X (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Woods Equipment BB72X yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Woods Equipment BB72X - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Woods Equipment BB72X you will learn all the available features of the product, as well as information on its operation. The information that you get Woods Equipment BB72X will certainly help you make a decision on the purchase.
If you already are a holder of Woods Equipment BB72X, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Woods Equipment BB72X.
However, one of the most important roles played by the user manual is to help in solving problems with Woods Equipment BB72X. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Woods Equipment BB72X along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
