Instruction/ maintenance manual of the product BB600X Woods Equipment
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OP E R A TO R ' S M A NU A L BR USHBULL ROT ARY CUTTER (Rev . 07/09/20 10) TM BB600X BB720X BB840X BB840XP Serial N umber 1 127329 & Above MAN0654.
2 Introduction Gen’l (Rev . 3/5/2010) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN065 4 (Rev . 10/19/20 07) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN06 54 (Rev . 10/19/20 07) SPECIFICATIONS 3-Poin t Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Category I / II Cutting Hei ght . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe ty 5 Safety V ideo O rder Form ( 8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices .
6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2 006) Free Mower / Cutter Safety Video Order Form 3 (Select one) VHS Forma t - V HS01052 Sa fety V ideo DVD Format - D VD01052 Safety V ideo Ple.
Safety 7 Single S pindle_MD (R ev . 5/1 1/2007) INST ALLA TION Hydraulics must be connected as instr ucted in this manual. Do not substitute part s, modify , or con nect i n any o ther way . TRAINING Safety inst ructions are important! Read all att achment and power unit manual s; follow all safety r ules and sa fety deca l informa tion.
8 Safe ty Sing le S pind le_MD (Re v . 5/1 1/2007) (Sa fety R ul es co nti nued f rom pre vio us page ) Inspect chain, rubber , or steel band shielding before each use. Replace if damaged. Make sure shields and guard s are proper ly inst alled and i n good condition.
Safety 9 Single S pindle_MD (R ev . 5/1 1/2007) imu m tran spo rt spe ed. D oing so co uld r esult in: • Loss of control of the implement a nd tractor • Reduced or no ability to stop during braking • Implement tire failure • Damage to the implement or its c omponent s.
10 Saf ety MAN06 54 (Rev . 10/19/2 007) 1 - SERIAL NUM BER PLATE 12 - PN 57 123 RED REFLECT OR 9" ROT A TING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is running. Before mowing, clear area of objects that may be thrown by blade.
Safety 11 MAN0654 (Rev . 10/19/200 7) 10 - P N 33347 33347E 14 - P N 10041 14 (Saf ety Decals contin ued on ne xt page) CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.
12 Saf ety MAN06 54 (Rev . 10/19/2 007) Check for leaks with cardboard; never use hand. Before loosening fittings: lower load, release pressure, and be sure oil is cool .
Operation 13 MAN065 4 (Rev . 10/19/20 07) OPERATION The opera tor is r espons ible for the safe operatio n of the cutter . The operat or must be properl y trained . Operators s houl d be fami liar wi th the cutter , the tracto r , and all safety practi ces before s tarting op eration.
14 Operation MAN06 54 (Rev . 10/19/20 07) Figure 2 . Cutter to T ractor Conn ectio n QUICK HITCH SET-UP AND TOP LINK ADJUST MENT NOTICE ■ A void cont act with driveline when raising cut- ter . ■ Make sure driveline will not bottom out at the shortes t length and that it has at lea st 1/3 overl ap at the longest length.
Operation 15 MAN065 4 (Rev . 10/19/20 07) Shortening Driveline NOTICE ■ If att aching with quick hitch, the dista nce between the trac tor PTO and gearbox input sh aft will increase. Please follow the steps as you would for a 3-point hitch to insure pr oper engagement.
16 Operation MAN06 54 (Rev . 10/19/20 07) DRIVELINE INTE RFERENCE CHECK 1. Check for cl earan ce betwe en drivelin e and cut ter deck. 2. Slowly lift cu tter an d observ e drive line. If cl eara nce between driveline a nd cutte r deck is less than 1 inch, s horte n top lin k or l imit upp er trav el of lo wer hitch arms .
Operation 17 MAN065 4 (Rev . 10/19/20 07) To R e m o v e : Hold dr iveline into pos ition, p ull locking colla r ba ck, an d slide dr iveli ne off tractor PT O sha ft.
18 Operation MAN06 54 (Rev . 10/19/20 07) DRIVELINE ADJUSTMEN T BB840XP (PULL-T YPE) With the cutt ing heig ht establishe d, adjus t the drivel ine carrier bearin gs i n the H-f rames s o tha t the f ront dr ive- line is paralle l to the ground with cutter in cutting pos i- tion.
Operation 19 MAN065 4 (Rev . 10/19/20 07) PRE-OPERA TION CHECK LIST (OWNER'S RESPONSIBILITY ) ___ Review an d follo w all safety rules and sa fety decal in structi ons o n page 7 thr ough page 12. ___ Check tha t equi pment i s prope rly and secu rely attached to trac tor .
20 Owner Service MAN0654 (Rev . 10/19/200 7) OWNER SER VICE The info rmation in this sectio n is w ritten for operato rs who po ssess ba sic mec hanical skills. If you n eed help , your de aler has trained servic e tec hnicians availa ble. For you r protec tion, r ead an d follow the s afety inf orma- tion in th is ma nual.
Owner Service 21 MAN065 4 (Rev . 10/19/20 07) Figure 1 1 . Jackstand Placem ent and Lubricati on Points BLADE SERVICE Blade R emoval Figure 12 . Blade As sembly NOTICE ■ If blade pin (1) is seized in cros sbar an d extreme force will be need ed to remove it, support crossbar from below to prevent ge arbox damage.
22 Owner Service MAN0654 (Rev . 10/19/200 7) 3. Align c rossba r as sembly (3) with blade acces s hol e in cu tter fram e. Apply a liber al coa ting of Never Seez ® or equ ivalent to blade pin an d crossb ar hole. Mak e sure b lade offset is awa y from c utter .
Owner Service 23 MAN065 4 (Rev . 10/19/20 07) 5. If clutch does n ot sli p freely , disass emble and cl ean the flange yoke ( 1), cl utch hub (3) , drive plate ( 4), drive p late (5) , and th rust pl ate faces (6).
24 Owner Service MAN0654 (Rev . 10/19/200 7) SHIELDING REP AIR Full chain, rubber , or steel band shielding must be inst alled when operating in populated areas or other ar eas wher e thrown ob jects could injur e peo- ple or damage property .
Owner Service 25 MAN065 4 (Rev . 10/19/20 07) Periodically or Before Extended S torage ● Clean la rge debri s such as cl umps of dirt, grass, crop r esidue, e tc.
26 T roubleshooting MAN0654 (Rev . 10/19/200 7) TROUB LESHOOTI NG MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut lo wer in cente r of swath tha n at edg e Height of cutter l ower at r ear or front Adjust cutter heig ht and at titude s o that cutte r rear and front are within 1/2" of s ame he ight.
T roubleshooting 27 MAN065 4 (Rev . 10/19/20 07) NOTES.
28 Dealer Service MAN0654 (Rev . 10/19/200 7) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools.
Dealer Service 29 MAN065 4 (Rev . 10/19/20 07) V ertical Sha f t Rep air Refer to Figure 18. 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plug (24) a nd si phon g ear lub e from housing throug h this op ening. 3. Remo ve cros sbar (se e Crossbar Re moval, page 31 ).
30 Dealer Service MAN0654 (Rev . 10/19/200 7) GEARBOX REP AIR Remove Gearbox from Cutter Refe r to Figu re 18. 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove b reathe r le vel plug (2 4) an d siphon gear lube fro m hous ing throu gh this open ing.
Dealer Service 31 MAN065 4 (Rev . 10/19/20 07) 13. Slide sh im (13 ) over i nput sha ft (3) and sec ure with snap ring (10) . 14. Check input shaft end float b y movin g the inpu t shaft (3) by ha nd. If end float i s higher than 0.012" , inse rt shim betw een inpu t shaft (3) and re ar bearing (7).
32 Dealer Service MAN0654 (Rev . 10/19/200 7) CROSSBAR INST ALLATION Usi ng em ery clo th ( 220 o r fine r), remove sur face rust, Loct ite ® and foreig n material from hub, splined gearbo x, verti cal sh aft, and cross bar as shown in Figu re 20. Figure 20 Refe r to Figu re 21.
Dealer Service 33 MAN065 4 (Rev . 10/19/20 07) 3. Clamp cup in vise a s shown i n Figur e 25 an d tap on yoke to compl ete ly remo ve cu p from yo ke. Repeat S tep 2 & 3 for op posite cup. Figure 25 . Remov e Bearing Cu ps 4. Place u niver sal cr oss in vis e as s hown i n Figur e 26 and tap on yo ke to re move cup.
34 Dealer Service MAN0654 (Rev . 10/19/200 7) increa se in air pressu re and r esult in a tire expl osion . Welding can structu rally w eaken or deform th e wheel . When infl ating tir es, use a c lip-on chu ck and an e xten- sion hos e long enough t o allow yo u to stand to th e side — not in front of or ov er the tire assem bly .
Assem bly 35 MAN065 4 (Rev . 10/19/20 07) ASSEMBLY DEALER SET - UP INSTRUCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e Woods dealer . If sh ould b e delivered to the own er co m- pletely as sembled, lub ricated , and adjuste d for normal cutting c ondit ions.
36 Assembly MAN06 54 (Rev . 10/19/20 07) Disassemble Shipping Unit Refe r to Figu re 29. 1. Positio n cutte r flat and pla ce a bloc k unde rneath the rear of the cut ter to ra ise it off the g round . 2. Remove a ll parts tha t are w ired or stra pped t o cutter .
Assem bly 37 MAN065 4 (Rev . 10/19/20 07) Inst all Slip Clutch Driveline Figure 32 . Slip Clut ch Drivel ine Ass embly A new sli p clutch , or one tha t has be en in stor age ov er the w inter , may se ize. NOTICE ■ A grade 8.8 metric bo lt must be used to attach clutch dr iveline t o gearb ox.
38 Assembly MAN06 54 (Rev . 10/19/20 07) ASSEMBLE BB840XP (PULL-TYPE) Inst all T ailwheel Y oke Refe r to Figu re 34. 1. Positio n pull -typ e wheel y oke (1 ) behin d cutt er with cylind er lugs offset to the ri ght. 2. Attach wheel yoke bracke ts to rear deck lug s usin g two clev is pins , secure wi th cott er pins.
Assem bly 39 MAN065 4 (Rev . 10/19/20 07) Figure 34 . Rear T ailwheel Ins tallation 1. Rear wheel yoke 2. Attitud e rod 3. 1.00 x 2.26 Clevi s pin 4. 1.00 x 2.72 Pin 5. T ire & hub 6. 1/4 x 1- 1/2 Co tter pin 7. 1 Sch 40 x 3. 75 Pip e 8. 1 SAE Flat was her 9.
40 Assembly MAN06 54 (Rev . 10/19/20 07) Inst all T ongue 1. Align tong ue (1) with top holes on the i nside of mast plate s. 2. Assemb le 3/4 x 2-1/2 bolt (4), 3/4 wa sher (2), 3/4 x 1-1/8 x 5/8 bushing (18) , wash er (3) and nu t (19). As show n in Fig ure 35 .
Assem bly 41 MAN065 4 (Rev . 10/19/20 07) Figure 36 . Three-Jo int Drive In stallation Inst all Three-Joint Dri ve Refer to Figure 36. 1. Positio n shie ld (13 ) agains t the gearbox and secu re w ith cap s cre w (15 ), lo ck w ash er (1 6), and flat washe r (14).
42 Assembly MAN06 54 (Rev . 10/19/20 07) Figure 38 . Optio nal Check Chain Assemb ly INSTALL CHECK CHAIN (OPTIO NAL) Chec k chai ns a re used to ca rry t he fr ont o f cut ter at a set heigh t. See Figure 38. 1. Thread check ch ains ( 3) throug h check chai n bracke t (2).
Assem bly 43 MAN065 4 (Rev . 10/19/20 07) NOTES.
44 Dealer Check List MAN06 54 (Rev . 10/19/20 07) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEALER ’ S RESPONSIBILITY ) NOTICE ■ Gearbox wa s not filled at the factor y . It mu st be serviced befo re operati ng cutter . (See Fill G earbox, p age 37).
Part s 45 MAN06 54 (Rev . 10/19/2 007) BRUSHBULL Rot a ry Cutters BB600X BB840X BB720X BB840XP BB600X, BB720X, B B840X, BB 840XP AS SEMBL Y . . . . . . . . . . . 46 - 47 GEARBOX ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46 Part s MAN 065 4 (Re v . 10/19/ 200 7) BB600X, BB720X, & BB840X A SSEMBLY.
Part s 47 MAN065 4 (Rev . 10/19/20 07) BB600X, BB720X, & BB840 X P ART S LIST R E F PART QTY DESCRIPTION 1 ——— 1 Deck weldment 3 57122 1 Rear band BB600X 3 57046 1 Rear band BB720X 3 57084 1 Rear band BB840X 4 57050 1 Bent li nk, .14 x 9.0 x 7 .
48 Part s MAN 065 4 (Re v . 10/19/ 200 7) GEARBOX ASSEMBLY.
Part s 49 MAN065 4 (Rev . 10/19/20 07) GEARBOX ASSEMBLY P ART S LIST R E F PART QTY DESCRIPTION 58804 1 Gearbox, Re pair as sembly (BB600X) 58805 1 Gearbox, Re pair as sembly (BB720X) 588 06 Gearbox , Rep air asse mbly (BB840X) 1 57314 1 Gear crown Z2 2 M7 (BB600X) 1 57315 1 Gear crown Z2 5 M6.
50 Part s MAN 065 4 (Re v . 10/19/ 200 7) BB600X & BB720X SLIP CLUTC H DRIVE ASSEMBLY R E F PART QTY DESCRIPTION 57413 1 Complete 54 0 Drive as sembly 1 40574 1 Y oke, 1-3/8 S pline ASGE 2 11 0 2 .
Part s 51 MAN065 4 (Rev . 10/19/20 07) BB840X SLIP CLUTCH DRIVE ASSEMBLY R E F PART QTY DESCRIPTION 57417 1 Complete 54 0 Drive as sembly 1 40574 1 Y oke 1-3/8 - 6 spline 2 11 0 2 Cross & bearing .
52 Part s MAN 065 4 (Re v . 10/19/ 200 7) BB840XP (PULL-TYPE) FRONT DRIVE ASSEMBLY S/N 1 127328 & BELOW R E F PART QTY DESCRIPTION 57429 1 Complete 540 rp m Front drive ass embly 1 40563 1 Y oke 1.
Part s 53 MAN065 4 (Rev . 10/19/20 07) BB840XP (PULL-TY PE) REAR DRIVE ASSEMBLY S/N 1 127328 & BELOW R E F PART QTY DESCRIPTION ----- 1 Complete rear drive assemb ly 1 57421 1 Friction cl utch 2 4.
54 Part s MAN 065 4 (Re v . 10/19/ 200 7) BB840XP (PULL-T YPE) FRONT DRIVE ASSEMBLY S/N 1 127329 & ABOVE R E F P ART QTY DESCRIPTION 1 40599 1 Compl ete drive assembl y 2 40574 1 Y oke, 1- 3/8 - 6.
Part s 55 MAN065 4 (Rev . 10/19/20 07) BB840XP (PULL-T YPE) REAR DRIVE ASSEMBLY S/N 1 127329 & ABOVE R E F PART QTY DESCRIPTION A 1019870 1 C omplete 540 Dri ve assembl y 2 11 0 2 Cross and be ari.
56 Part s MAN 065 4 (Re v . 10/19/ 200 7) BB840XP (PULL-TYPE) REAR T AILWHEEL YO KE ASSEMBLY R E F PART QTY DESCRIPTION 1 1023152 1 R ear yoke 2 1003491 1 Attit ude rod 3 46605 2 Clevis pin 1 .00 x 2.26 4 1631 1 Head less pin 1.00 x 2. 72 5 -------- - T ire and hu b (see p age 60) 6 1285 *6 Cotter pin 1/ 4 x 1-1/2 7 27267 1 Pipe 1 schedule 40 x 3.
Part s 57 MAN065 4 (Rev . 10/19/20 07) BB840XP (PULL-TYPE) TONGUE ASSEMBLY R E F PART QTY DESCRIPTION 1 1023144 1 T ong ue assembl y 2 1257 *4 W ashe r 3/4 flat Z P 3 8424 3 W a sher 3/4 ID 2 OD 3/8 t.
58 Part s MAN 065 4 (Re v . 10/19/ 200 7) FRONT & REAR C HAIN SHIELDING (OPTIONAL) REF QTY BB600X BB720 X BB840X DES CRIPTION 1 1 57143 57090 1023 048 Right f ront cha in pla te 2 1 57144 57091 1023 047 Le ft front ch ain plate 3 2 1003645 10078 50 1007851 .
Part s 59 MAN065 4 (Rev . 10/19/20 07) RUBBER SHIELDING (ST ANDARD) CHECK CHAIN ASSEMBLY (OPTIONAL ) R E F PART QTY DESCRIPTION A 1013208 1 R ubber s hield ki t 5 foot B B600X (inc ludes it ems 1-4) A.
60 Part s MAN 065 4 (Re v . 10/19/ 200 7) BB720X & BB840X DUAL T AILWHEEL (OPTIONAL) WITH WHEEL HUB ASSEMB LY R E F PART QTY DESCRIPT ION 1 57101 1 Dual tailw heel as sembly 2 12881 2 W asher T160 ETC w/cap 3 12889 2 3/32 x 1-9/16 OD O-ring 4 2370 4 W asher , 1.
Part s 61 MAN065 4 (Rev . 10/19/20 07) BB840XP (PULL-TYPE) 15" WHEEL ASSEMBLY R E F PART QTY DESCRIPTION 1 1017050 1 Heavy h ub assembl y (incl ude s item s 1 th ro ugh 15 ) 2 1017034 1 Heavy whe.
62 Part s MAN 065 4 (Re v . 10/19/ 200 7) BB840XP (PULL-TYPE) HYDRAULIC CYLINDER 3-1/2" BORE X 8" STROKE R E F PART QTY DESCRIPTION 1 10475 1 Hydraulic c ylinder , comp lete (single acting) .
Part s 63 MAN065 4 (Rev . 10/19/20 07) BB840XP (PULL-TYPE) HYDRAULIC HOSE KIT BB480XP HYDRAULIC CYLI NDER STROKE CONTROL KIT R E F PART QTY DESCRIPTION 1 9382 2 1/4 x 15 6 Ho se kit and fitti ngs (con.
64 Appendix Bolt T orque & Siz e Charts (Rev . 3/28/2007 ) BOLT T ORQUE CHART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list.
Appendix 65 Bolt T orque & Siz e Charts (Rev . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... ......
66 Index MAN 065 4 (Re v . 10/19/ 200 7) INDEX ASSEMBLY Dealer Set- up Instr uctio ns 35 Disa ssemble Shippin g Unit 3 6 Fill Gear box 37 Install S afety Shieldi ng Install O ptio nal Chain Shiel ding.
F-3079 (Rev . 3/31/2010) W oods Equip ment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399 -663 7 f ax www .W oodsEqu ipment. com W ARRANTY All Models Except Mow ’ n Machin e TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence .
F-8494 (Rev . 6/ 23/2005) ©2007 Woods Equipment Company . All rights reserved. WOODS and the W oods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names , or service mark s not owned by Woods Equipm ent Company that appear in this manual are the propert y of t heir respect ive companies or mark holders.
An important point after buying a device Woods Equipment BB600X (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Woods Equipment BB600X yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Woods Equipment BB600X - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Woods Equipment BB600X you will learn all the available features of the product, as well as information on its operation. The information that you get Woods Equipment BB600X will certainly help you make a decision on the purchase.
If you already are a holder of Woods Equipment BB600X, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Woods Equipment BB600X.
However, one of the most important roles played by the user manual is to help in solving problems with Woods Equipment BB600X. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Woods Equipment BB600X along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
