Instruction/ maintenance manual of the product 8100 Woods Equipment
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PN-51210 (Re v . 7/98) operator's manual INCLUDES SERVICE INFORMATION MODEL 8000 & 8100 CHIPPER.
PN-51210 (Re v . 7/98) W OODS Model Number Serial Number Owner's Record Please take a moment to record the following information about your chippe r . If you need to call for assistance, please be ready to provide your model and serial numbers. This information will allow us (or your dealer) to help you more quickly when you call.
1 PN-51210 (Rev . 7/98) C ONTENTS Safety Instructions .............................................................. 2 Safety Decals ............................................................................. 6 Assembly .............................
2 PN-51210 (Rev . 7/98) This chipper is designed and tested to offer reasonably safe service. Failure to operate it in accordance with the following safety instructions MAY RESULT IN PERSONAL INJURY! • Read the owners manual before operating this equipment.
3 PN-51210 (Rev . 7/98) S AFETY I NSTRUCTIONS • Visually check that all screws, nuts, bolts, and other fasteners are properly secured before starting the machine. Check all screws, nuts, bolts, and other fasteners once every 10 hours of operation for proper tightness to insure everything is in proper working condition.
4 PN-51210 (Rev . 7/98) S AFETY I NSTRUCTIONS • P ut transmission in neutral or park and disengage before starting tractor . W ARNING: This chipper is designed to be used with tractor PTO's rated at 20 to 60 horsepower . Using this chipper with PTO's above 60 horsepower may cause belt and machine damage in overload conditions.
5 PN-51210 (Rev . 7/98) Safe Storage • Disengage PTO when this equipment is stopped for servicing, inspection, storage, or to change an accessory . • Store the machine out of reach of children. Clear debris from inside the machine and store in a dry area for storage periods of three months or more.
6 PN-51210 (Rev . 7/98) S AFETY D ECALS Safety Decals Safety and instruction decals are located on the chipper frame and engine. Replace any damaged or unreadable decal. NOTE: See parts drawings and lists for location of safety decals on the chipper frame.
7 PN-51210 (Rev . 7/98) A SSEMBLY For instructions on assembling the hydraulic feed kit, see page 20. Do not operate this unit without the chipper chute correctly installed. Rotating cutting blades can cause serious personal injury . 1. Remove chipper from shipping crate.
8 PN-51210 (Rev . 7/98) A SSEMBLY 1. Slide the chute extension tray over the chipper chute as shown in figure 2 after mounting the chute to the chipper frame. Make sure you position the lip on the extension tray behind the lip on the chipper chute. Align the five bolt holes in the chute extension tray with the bolt holes in the hinge.
9 PN-51210 (Rev . 7/98) A SSEMBLY 1. Remove the clevis assembly from the hydrostatic control cable end (see figure 4). Remove one nut on the cable end. Insert the cable end into the hole in the cable anchor weldment. Replace the nut and the clevis assembly .
10 PN-51210 (Rev . 7/98) 6 4 7 2 1 5 PTO Model Controls Figure 5 1. Three pt. Hitch Connection: Mounts chipper to tractor 3 pt. hitch. Connect direct for category 1. 2. PTO Shaft: Connects chipper to tractor PTO shaft. Avoid driveline angles over 20 degrees on PTO shaft when unit is in use.
11 PN-51210 (Rev . 7/98) O PERATION T elescoping T ype 20 to 28 inches will leave at least 4 inches overlap Figure 6 CA UTION: W ear safety glasses at all times when operating the machine. Do not wear loose fitting clothing. The operator should always wear heavy boots, gloves, pants, and shirt.
12 PN-51210 (Rev . 7/98) O PERATION W ARNING: Keep face and body away from the feed opening. Do not over reach. Keep proper balance and footing at all times. The W oods chipper is designed to chip a variety of materials into a more readily decomposing or handled condition.
13 PN-51210 (Rev . 7/98) Service and Maintenance Schedule Before Each Use Every 10 Hours Every 25 Hours Every 50 Hours Every 100 Hours Every 200 Hours Every 300 Hours Every 800 Hours Every 1 years Int.
14 PN-51210 (Rev . 7/98) S ERVICE AND M AINTENANCE 45 ⋅ ⋅ ⋅ ⋅ ⋅ t s t t 0.38 Figure 7 Sharpening Edges WARNING: Shut off P T O and make sure all moving parts have come to a complete stop before inspecting or servicing any part of the machine.
15 PN-51210 (Rev . 7/98) sharpened by a professional. Be careful when grinding if using a bench grinder so the blade material does not get too hot and change colorthis will remove the blade's special heat treated properties. Use short grinding times and cool with water .
16 PN-51210 (Rev . 7/98) S ERVICE AND M AINTENANCE Check the condition of the drive belts annually or after every 30 hours of operating, whichever comes first. Replace cracked, frayed, or worn belts. Proceed as follows to replace or adjust the drive belt: 1.
17 PN-51210 (Rev . 7/98) 1. Remove two 3/8" retaining bolts holding access cover to main frame assembly . Tilt access cover over to allow rotor access. 2. Remove large belt guard (three 5/16" bolts). 3. Loosen bolts on hydraulic pump and remove hydraulic pump belt.
18 PN-51210 (Rev . 7/98) Important! Check the bolts on the following for correct torque (75 ft. lbs.) every 10 hours of operation: Hydraulic feed roller bearing Hydraulic motor mounting Chipper rotor bearing Chipper blades Rotor paddles Chipper anvil W arning: F ailure to maintain proper fastening torque (75 ft.
19 PN-51210 (Rev . 7/98) Install the Roller Assembly 1. Remove the bolts fastening the chipper chute to the rotor housing weldment. 2. Remove the chipper chute mounting plate. 3. Hold the roller assembly up to the rotor housing weldment. Secure the roller assembly with 3/8" x 1-1/2" bolts, washers, and nuts.
20 PN-51210 (Rev . 7/98) H YDRAULIC F EED I NSTALLATION Install the 6.6" Pulley 1. Remove the chipper drive belt guard. 2. Put the 6.6" pulley on the rotor shaft end. 3. Place the 1.75" bushing on the rotor shaft and put the 3/8" x 1/4" key into the bushing slot.
21 PN-51210 (Rev . 7/98) 2. Thread the cable end into the cable pivot pin. Insert the pivot pin into the hole in the pump control arm. Secure the pivot pin with a 1/4" washer and a 3/32" x 3/4" cotter pin. 3. Place the cable clamp shim and clamp on the cable exterior (as shown on page 20).
22 PN-51210 (Rev . 7/98) Handle pressurized hydraulic fluid carefully . Escaping pressurized hydraulic fluid has sufficient force to penetrate skin causing serious injury . This fluid may also be hot enough to burn. Serious infection or reactions can develop if proper medical treatment is not administered immediately .
23 PN-51210 (Rev . 7/98) H YDRAULIC F EED O PERATION I NSTRUCTIONS 1. Engage the PTO. Bring the chipper up to operating speed. See the operation section for starting, operation, and stopping instructions. 2. Engage the hydraulic feed by moving the control arm as shown in figure 11 below .
24 PN-51210 (Rev . 7/98) NOTE: Check the reservoir daily for proper fluid level, the presence of water (noted by a cloudy to milky appearance or free water in bottom of reservoir), and rancid fluid odor (excessive heat). The hydrostatic pump normally does not require regular fluid changes.
25 PN-51210 (Rev . 7/98) Problem 1 . Rotor does not turn 2 . Hard to feed chipper or excessive power needed to chip 3 . Chipper requires excessive power or stalls 4 . Drive belts squealing or smoking 5 . PTO will not turn or has slow RPM's 6 . Vibration while running Suggested Remedies a ) Use branch or similar object to clear discharge.
26 PN-51210 (Rev . 7/98) 1 . 51458 Disk, Chipper 1 2 . 51474 Collar , Chipper Lock 1 3 . 51459 Blade, Chipper 4 4 . 51460 Paddle, Big Chipper 4 5 . 51464 Weldment, Chipper Rotor Shaft 1 6 . 51461 Plate, Chipper Bottom 1 7 . 51462 Base, Chipper Chute 1 8 .
27 PN-51210 (Rev . 7/98) Chute and Rotor Assembly Diagram C HUTE AND R OTOR A SSEMBLY D IAGRAM.
28 PN-51210 (Rev . 7/98) N o . Part No. Description Q t y. No. Part No. Description Qty . 1 2 . 5 15 1 4 Grease Zerk 1/4" Drive Ball 2 13. 6 0 8 K e y, 3/8" SQ X 2" LG Plain 3 1 4 . 5 1 27 9 Pin, Lift Arm 7/8 X 5" LG 2 1 5 . 5 12 8 0 Pin, T op Link 3/4 X 4-1/2" LG 1 1 6 .
29 PN-51210 (Rev . 7/98) 23 . 51405 Spacer , .75 X 1.18 1 24 . 51508 Assy , Upper Belt Guard & Decal (17) 1 25 . 51322 Bushing, SD 1-3/4" 1 26 . 51419 Joint Shield Weldment 1 2 7. 51480 Weldment, Idler Arm 1 28 . 51490 Cover , Hose Access 1 29 .
30 PN-51210 (Rev . 7/98) Hydraulic Feed Assembly Diagram H YDRAULIC F EED A SSEMBLY D IAGRAM.
31 PN-51210 (Rev . 7/98) H YDRAULIC F EED A SSEMBLY D IAGRAM.
32 PN-51210 (Rev . 7/98) 1 . 51476 Weldment, Roller Support 1 2 . 51477 W eldment, T op Grab R oller 1 3 . 51479 Weldment, Roller Slide 1 4 . 51478 Bearing, Roller Slide 2 5 . 51486 W eldment, T op Roller Cover 1 6 . 51487 Shield, Coupler 1 7 . 51256 Coupler 1-1/4" Shaft 1 8 .
33 PN-51210 (Rev . 7/98) Specifications Height (to discharge) Frame Width Frame Length Overall Size Chute Size Frame Material Feed System Discharge Maximum Chipper Capacity (dia.) Chipper Blade Qty . (*=tool steel) Rotor Speed Rotor Size Rotor Weight Rotor Shaft Diameter Drive T ype Belt Size (qty .
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PN-51210 (Re v . 7/98) Warranty Warranty Woods warrants each new Woods products to be free from defects in material and workmanship. This warranty is applicable only for the normal service life expect.
HEALTH WARNING GASOLINE, DIESEL, AND OTHER PETROLEUM PRODUCTS Harmful or fatal if swallowed. Long-term exposure to vapors has caused cancer in laboratory animals. Avoid prolonged breathing of vapors. Keep face away from nozzle and gas tank/container opening.
An important point after buying a device Woods Equipment 8100 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Woods Equipment 8100 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Woods Equipment 8100 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Woods Equipment 8100 you will learn all the available features of the product, as well as information on its operation. The information that you get Woods Equipment 8100 will certainly help you make a decision on the purchase.
If you already are a holder of Woods Equipment 8100, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Woods Equipment 8100.
However, one of the most important roles played by the user manual is to help in solving problems with Woods Equipment 8100. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Woods Equipment 8100 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
