Instruction/ maintenance manual of the product 7060 Wilton
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Operating Instructions — Parts Manual 20-Inch x 20-Inch Semi Automatic Horizont al Cut-Of f Band Saw Model: 7060 WHM TOOL GROUP 2420 V antage Drive Elgin, Illinois 60124 Part No.
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3 T able of Content s Cover Page ..................................................................................................................... ...... 1 General Specifications ....................................................................
4 Cutting Capacity At 90 degrees 12 inches Round/12 x 35 inches Rectangle At 45 degrees 12 inches Round/12 x 12 inches Rectangle Blade Size 1 x 0.035 x 156 inches Blade Wheel Diameter 17 inches Diameter , Cast Iron Blade Speeds 82 to 262 SFPM, V ariable S peed Motor 3 H P , 3 P hase, 230/460 V olts Dimensions 87 x 31.
5 - Always follow instructions in Operating Instruc- tions and Parts Manual when changing acces- sory tools or parts. - Never modify the machine without consulting Wilton Corporation. Y ou - the Stationary Power T ool User - Hold the Key to Safety . Read and follow these simple rules for best results and full benefits from your machine.
6 from the work area. Make the workshop com- pletely safe by using padlocks, master switches, or by removing starter keys. Conductor Length A WG (American Wire Gauge) Number 240 V olt Lines 120 V olt Lines 0 - 50 Feet No. 14 No. 14 50 - 100 Feet No. 14 No.
7 0 0 9 8 7 6 5 4 3 2 1 10 Operating Instructions Controls The operating controls for the saw are provided in a control panel on the left side of the machine. The control panel is mounted on a pivoting tube. The pivoting tube allows the operator to position the control panel in a convenient location.
8 ( F T ) 1 2 1 1 1 0 9 8 7 6 5 4 3 2 1 0 The bottom row of controls include the following: 1. Stop pushbutton is used to stop the saw blade drive motor . 2. Emergency stop pushbutton is used to quickly disconnect electrical power to the machine. 3. Coolant On/Off selector switch is used to start and stop the coolant pump motor .
9 Evaluating Cutting Efficiency Is the blade cutting efficiently? The best way to determine this is to observe the chips formed by the cutting blade. If the chip formation is powdery , then the feed rate is much too light, or the blade is dull.
10 W ork Set-up Securing the Workpiece for Square Cuts (see figure 5) 1. Raise the saw head. 2. Slide the left vise jaw far enough to the left to allow the workpiece to be placed in the vise. 3. Place the workpiece on the work table. If the workpiece is long, provide support at the other end.
11 rod. Position the stop post against the work piece and tighten the knob in the stop L-bracket. The stop post can be moved left or right as required to place the stop post against the work piece.
12 Figure 10: Blade tracking and tensioning Blade Tracking Hex Adjustment Screws Center Locking Screws Single Adjustment Screw screws.) Factory or Field Procedure 1. Raise the saw head enough to allow the saw motor to operate. 2. Loosen four knobs securing the blade cover .
13 Blade Guide Bearing Adjustment Proper adjustment of the blade guide bearings is critical to efficient operation of the cut-of f saw . The blade guide bearings are adjusted at the Factory . They should rarely require adjustment. When adjustment is required, adjust immediately .
14 T est cuts can be used to determine whether or not you have adjusted the blade accurately . Use 2-inch round bar stock to perform these test cuts, as follows: 1. With the bar stock securely clamped in the vise, make a cut through the bar stock. (See figure 14.
15 Changing Blades W ARNING: SHUT OFF ALL ELECTRICAL POWER TO THE MACHINE. 1. Loosen four knobs securing the blade cover . Lift the cover and swing it backward.
16 1. Loosen the knob on the blade guide support and slide the guide left or right as required. Repeat for the other blade guide. 2. Set the blade guide supports as required to accommodate the width/diameter of the workpiece.
17 2. Remove the attaching screw , spring washer and washer . Remove and discard the brush (see figure 20). 3. Install replacement brush and secure with screw , spring washer and washer . 4. Close the blade cover and secure with four knobs. Replacement of Guide Bearings (see figure 19) 1.
18 Uncrating and S potting S pot the saw where it makes the most sense for the operations you will probably be doing. If you are going to be doing cut-off work on very long pieces of stock, allow plenty of room for the stock, and the infeed and outfeed supports.
19 Wiring Diagram.
20 T roubleshooting Fault Excessive blade breakage Premature blade dulling Bad cuts (out-of-square) Bad cuts (rough) Probable cause 1. Material loose in vise. 2. Incorrect speed or feed. 3. T eeth too coarse for material. 4. Incorrect blade tension. 5.
21 1. Blade is binding in the cut. 2. Blade tension too high. 1. Blade guides worn 2. Blade guide bearings not adjusted. 3. Blade guide bearing bracket is loose. 1. Blade tooth pitch too coarse for workpiece. 2. Feed too slow; feed too fast. 3. Workpiece vibrating.
22 Replacement Parts This section provides exploded view illustrations that show the replacement parts for the Model 7060 12-Inch x 20-Inch Semi-Automatic Horizontal Cut-Of f Band Saw . Also provided are parts listings that provide part number and description.
23 Exploded View – Saw Base - Model 7060 Semi-Automatic Cut-Of f Band Saw 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 4.
24 Parts List – Saw Base - Model 7060 Semi-Automatic Cut-Of f Band Saw Ref Part No . Number Description Qty 1 5512120 Bolt, Hex Cap (M12X35) 1 2 5512121 W asher , Lock (M12) 1 3 5512122 Pin 2 4 5512.
25 Part s List – Saw Base - Model 7060 Semi-Automatic Cut-Off Band Saw , (Continued) Ref Part No . Number Description Qty 120 5512222 Screw , Pan Head (M6X15) 4 121 5512223 V alve, Relief 1 122 5512224 Plate, Cover 1 123 5512225 Box, Stationary 1 124 5512226 Screw (M8X16) 4 125 5512227 Plate, Sole 1 126 5512228 Screw (1/4X5/8 In.
26 Exploded V iew – Saw Head - Model 7060 Semi-Automatic Cut-Of f Band Saw 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176.
27 Parts List – Saw Head - Model 7060 Semi-Automatic Cut-Of f Band Saw Ref Part No . Number Description Qty 146 5512248 Bearing, Thrust (51 194NJK) 1 147 5512249 Indicator , T ension 1 148 5512250 W.
WHM TOOL GROUP 2420 V antage Drive Elgin, Illinois 60124 Ph.: 800-274-6848.
An important point after buying a device Wilton 7060 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Wilton 7060 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Wilton 7060 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Wilton 7060 you will learn all the available features of the product, as well as information on its operation. The information that you get Wilton 7060 will certainly help you make a decision on the purchase.
If you already are a holder of Wilton 7060, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Wilton 7060.
However, one of the most important roles played by the user manual is to help in solving problems with Wilton 7060. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Wilton 7060 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
