Instruction/ maintenance manual of the product 41002 Wilton
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Opera ting Instructions and Parts M anual Belt and Disc Sander Model 4 1002 WMH T OOL G ROUP 2420 Vantage Dr iv e El g in, I llinoi s 60123 Part No . M - 41002 Ph.
2 Thi s m anual has been prepared f or the owner and oper ators of a W ilton 41002 Belt/ D i sc Sander. It s purpose, as i de fr o m m ach i ne operati on, i s t o promot e saf ety using acc epted operati ng and maint enance procedur es .
3 Ta ble of Contents W a r r ant y and Ser v ice .............................................................................................................................. 2 Tab l e o f Con tents ...................................................
4 W a rning 1. Read and under st and t he enti r e owners manual befor e at tempti ng as sem bly or operat i on. 2. Read and understand t he w ar ning s po sted on the m achine and i n thi s m anual. Fail ure t o co m ply w i t h all of t hes e warning s m ay c ause seri ou s inj ur y.
5 blah bl ahbl ah 21. M ake your workshop chil d proof wi t h padl ocks, master switc hes or by r em ov i ng start er k ey s. 22. G i v e your work undiv ided attenti on. Looking around, c arr ying on a conv ers ati on and “horse-play ” are carel ess act s that can r esul t i n serious injur y .
6 Introduct ion Thi s manual i s provi ded by WM H Tool Group c o v ering the saf e operati on and m aintenanc e procedure s f or a Wilt on 2 x 42x 8 Be l t and Di sc Sander. T his manual contai ns i nstruct ions on in s tal lati on, saf e t y precaut i ons, general operati ng proc edures, mai ntenance i nstructi ons and parts breakdo wn.
7 Features and T ermi n ol og y.
8 Unpacking Open shi pping cont ainer and chec k f or s hi pping dam age. Report any damage im mediatel y t o your di stri butor and s hi pping agent . Do not discar d any s hi ppi ng materi a l until t he s ander is assem bl ed and runni ng pr operl y .
9 A ssem bly Too l s n eed ed f o r assembly: • 10mm open- end wrench • Cros s-poi nt (Philli ps) screwdriv er • Com b i nation square, or sim ilar angle m easuri ng de v ice.
10 I nstallin g Disc T able 1. Posit ion t he disc t abl e at an angl e, as shown in Fi gure 3, and sli de t he tabl e on so that the trunni on slot s f it ov e r t he raised track s on the di sc guard. 2. Instal l a fl a t w asher onto eac h of the two rem a i ning handl es.
11 Grounding Instructions Th is machin e must be grou n ded wh ile in us e to prot e c t t he ope r a tor fro m el ectric shock. In t he e v ent o f a m alfunc t i on or break dow n, groundi ng prov i des a path of least resi stance f or elec tric current to reduce the ri s k of e l ectri c shock.
12 Ext ensi on Co rds Use proper ex tension c ords. Make s ure the c ord rati ng is s ui tabl e f or the a m perage of the m ach i ne’s mot or. An undersized c ord w ill cau s e a drop i n li ne v oltage r es ul ting i n l oss of pow er and ov er heating.
13 4. Ti ghten both handl es securel y . T o avoid trapp i ng th e wo rkpiece or fi ngers betw een the tabl e and abrasi ve disc, the tabl e edge shou ld be posit ione d a ma ximum of 1/16 ” fr om the abrasi ve d isc. Use of the Miter Gauge The mi ter gauge is us ed to sand accur ate angles on workpi eces .
14 A b rasive Belt R eplacement 1. Unplug t he Sander from the power source. 2. Unscre w and rem ov e t he t w o knobs on the belt cover. 3. Rem ov e t he belt cover. 4. Rotat e the tensi on handle (F igure 6) to loosen t he bel t, and remov e t he o l d be l t from around the wheel s.
15 8. Make f urther adjustm ent s as needed. 9. Ti ghten the hex nut to secure t he s etti ng. A b rasive Di sc Replacemen t 1. Unplug t he sander from t he power sourc e.
16 Operation Thi s s ander i s int ended for dry sanding of meta ls. D o not use lu brica nt s . Do not s and or p olish magn esium; it may creat e a fire hazard . Also, do not san d very small or very thin wo rkpi eces that cannot be safel y co ntrolled.
17 2. Ti ghten t he mi ter gauge securel y so the mi ter ref erence angle will not shif t w hi le you are sanding. 3. Pl ace t he w ork piece agai ns t t he mit er ref erence surf ac e and sl i de it a l ong the mit er ref erence surf ac e and int o t he s andi ng di sc.
18 M a intenance Bef ore perf or m ing any m a i ntenance on the m achine, disconnect it f rom the el ectri ca l supply by pul ling out the pl ug or swit ching off t he main sw i tch. Failur e to comply m ay cause serious i nj ury. Keep the t abl e surf aces cl ean and f ree of rust.
19 Tr oubleshoot ing Trou ble Pr obable Ca use Re medy Not connec ted to power source. Connect t o pow er sourc e. Branc h c i rcuit fuse i s blown or the ci rcuit breaker is tr i pped. Determ ine reason for blown f use/ tri pped breaker ( such as short ci rcuit or mot or o v erload) .
20 2x42x8 Bel t and Dis c Sander.
21 Par ts List for 2x4 2x8 Bel t and Di sc San der Index No. P art No . Descrip t ion Siz e Qty 1 ............... 41002-01 ................. Bas e .................................................................. ................................... 1 2 .
22 57 ............. TS- 1505021 ............ Sock et H ead Cap S c rew .................................... M10 x 2 0 ...................... 2 58 ............. 41002-58 ................. Belt Hou sing ..................................................
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24 WM H Tool Gr ou p 2420 Van t age Drive Elgin, Il linois 60123 Phone : 800 - 274-6848 www.wm htoolgr oup.com.
An important point after buying a device Wilton 41002 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Wilton 41002 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Wilton 41002 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Wilton 41002 you will learn all the available features of the product, as well as information on its operation. The information that you get Wilton 41002 will certainly help you make a decision on the purchase.
If you already are a holder of Wilton 41002, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Wilton 41002.
However, one of the most important roles played by the user manual is to help in solving problems with Wilton 41002. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Wilton 41002 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
