Instruction/ maintenance manual of the product 4002 Wilton
Go to page of 20
Operating Instructions — Parts Manual 1-Inch Belt / 8-Inch Disc Sander Model 4002 Part No. 9078321 Revision A1.
2 T able of Content s Cover ............................................................................................................................... ..... 1 General specifications ................................................................
3 General Specifications The Wilton Model 4002 sander is designed to serve the varying sanding needs of the professional or the home hobbyist. The sander features both a belt and a disc sanding surface.
4 - Misuse of this machine can cause serious injury . - For safety , machine must be set up, used and serviced properly . - Read, understand and follow instructions in the Operating Instructions and Parts Manual which was shipped with your machine. When setting up machine: - Always avoid using machine in damp or poorly lighted work areas.
5 This sander should be grounded in accordance with the National Electrical Code and local codes and ordinances. This work should be done by a qualified electrician. The sander should be grounded to protect the user from electrical shock. W ARNING: Do not connect the sander to a 240 volt power source.
6 Setting up the sander W ARNING: For your own safety , do not connect the sander to the power source until the machine is completely assembled and you have read and understood the entire Operating Instructions and Parts Manual. Unpacking The sander is shipped complete in one carton.
7 Figure 3. Installing stud in table bracket Figure 4. Belt table installed and handle in place Figure 5. Dust chutes 2. Remove the screw and spring from the handle assembly . Sep arate the handle and stud. 3. Set the table in place against the sander .
8 Grounding instructions W ARNING: The sander must be grounded while in use to protect the operator from electric shock. Make sure that the receptacle is properly grounded.
9 Operating instructions Starting and stopping sander The on/off switch (see Figure 8) is mounted in a switch box on the right side of the sander base. Move the switch to the forward (ON) position to start the sander . Move the switch to the rear (OFF) position to stop the sander .
10 Belt table adjustments The belt sander table can be tilted or moved in or out to accommodate the operation being performed. Loosen the locking handle to change the position of the table. Move the table to the desired position and tighten the locking handle.
11 Disc table adjustments Adjusting the table angle W ARNING: When making adjustments, make sure the motor is discon- nected from the power source. W ARNING: T o avoid trapping the work or fingers between the table and sanding disc, the table edge should be positioned a maximum of 1/16- inch from the sanding disc.
12 Changing abrasive belts (continued) Press down on the tracking knob to release belt tension (see Figure 18). Remove the belt from the three pulleys. Install the replacement belt. Replace side cover; secure the cover with two knobs. IMPORT ANT : Some belts have a directional arrow printed on the inside of the belt.
13 Changing abrasive discs (continued) Align the keyway in the disc hub with the key on the motor shaft (see Figure 22). Install the disc plate on the shaft. Position the disc so the face of the disc is even with the edge of the upper disc guard. T ighten the set screw in the hub of the disc plate.
14 T ypical operations (continued) Sanding aluminum on the disc unit with the table tilted and using the miter gauge as a guide (see Figure 26). NOTE: Always sand on the left (downward) side of the sanding disc, as shown. Sanding on the right (upward) side of the sanding disc could cause the workpiece to fly up which could be hazardous.
15 T ypical operations (continued) Inside curves can be sanded on the upper sanding belt idler wheel (see Figure 30). The upper cover can either be hinged back or removed. Replacement parts This section provides exploded view illustrations that show the replacement parts for the 1-Inch Belt / 8-Inch Disc Sander .
16 Exploded View of Sander (Belt Sander Part s ).
17 Item Part No. Number Description 1 564003-1 Hex. Socket Head Screw (M10 x 40 MM) 2 564004-1 Flat Washer (12 MM) 3 564005-1 Spring 4 564006-1 Spacer 5 564007-1 Tracking Adjustment Screw 6 564008-1 Spring 7 564009-1 Support 8 564015-1 Spring Pin (M3 x 20 MM) 9 564016-1 Idler Shaft 10 564017-1 Idler Shaft 1 1 564018-1 Hex.
18 Exploded View of Sander (Disc Sander Part s ).
19 Item Part No. Number Description 53 564071 1 Hex. Socket Head Screw (M5 x 12 MM) 54 5640721 Drive Pulley 55 5640731 K ey 56 5640741 Motor 57 5640751 Hex Nut (M10) 59 5640461 Flat Washer (10 MM) 60 .
20 Wilton Corporation 300 South Hicks Road Palatine, IL 60067 708/934-6000 F AX 1-800-626-9676 Industrial Products Group: Wilton T ool Wilton Machinery Anderson Products Anderlex Abrasives.
An important point after buying a device Wilton 4002 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Wilton 4002 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Wilton 4002 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Wilton 4002 you will learn all the available features of the product, as well as information on its operation. The information that you get Wilton 4002 will certainly help you make a decision on the purchase.
If you already are a holder of Wilton 4002, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Wilton 4002.
However, one of the most important roles played by the user manual is to help in solving problems with Wilton 4002. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Wilton 4002 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
